Riken Keiki OX-600 Operating Manual

Riken Keiki OX-600 Operating Manual

Indoor oxygen monitor

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PT2E-1888
Indoor Oxygen Monitor
OX-600
Operating Manual

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Questions and answers

Scott W Brannam
February 20, 2025

Assuming this OX-600 device will be powered with 24VDC, is the sensor to be mounted on a single gang rough in box or ring with rear wiring entry, or is the wire inlet on the outside of the sensor and to be piped in surface mounted?

1 comments:
Mr. Anderson
February 20, 2025

The OX-600 main unit is compatible with a JIS single switch box, which suggests that it can be mounted on a single gang rough-in box with rear wiring entry. However, if using an installation board (optional), additional space must be secured for sliding installation. The manual does not explicitly state whether surface mounting with an external wire inlet is required, but it provides details on securing installation space and battery replacement space for certain configurations.

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Summary of Contents for Riken Keiki OX-600

  • Page 1 PT2E-1888 Indoor Oxygen Monitor OX-600 Operating Manual...
  • Page 2: Table Of Contents

    Contents 1 Outline of the Product ............................3 Preface ................................3 Purpose of use ..............................3 Definition of DANGER, WARNING, CAUTION and NOTE ................4 Method of confirmation for CE marking type ....................4 2 Important Notice on Safety ..........................5 2-1.
  • Page 3: Outline Of The Product

    Preface Outline of the Product Preface Thank you for choosing our indoor oxygen monitor OX-600 (hereinafter referred to as the monitor). Please check that the model number of the product you purchased is included in the specifications on this manual.
  • Page 4: Definition Of Danger, Warning, Caution And Note

    1 Outline of the Product Definition of DANGER, WARNING, CAUTION and NOTE Definition of DANGER, WARNING, CAUTION and NOTE Throughout this manual, the following indications are used to ensure safe and effective work. This message indicates that improper handling may cause serious damage DANGER on life, health or assets.
  • Page 5: Important Notice On Safety

    To maintain the performance of the monitor and use it safely, observe the following instructions with WARNING and CAUTION. WARNING  If an abnormality is found in the monitor, contact RIKEN KEIKI immediately. Visit our Web site to find your nearest RIKEN KEIKI office. Web site: http://www.rikenkeiki.co.jp/ 2-1.
  • Page 6: Warning Cases

    2 Important Notice on Safety 2-2. Warning cases 2-2. Warning cases WARNING  Before turning on the monitor, always check that the voltage is compliant with the specifications. Operating on an unstable power supply may cause malfunctions.  When air calibration is performed, check the atmosphere for freshness before beginning it. If interference gases exist, the air calibration cannot be performed properly, thus leading to dangers when an oxygen deficiency occurs.
  • Page 7: Product Components

    3-1. Main unit and standard accessories After opening the carton box, check the monitor and accessories. If there is anything missing, contact RIKEN KEIKI. Main unit For names and functions of individual parts of the monitor and LCD display, see "3-2.
  • Page 8 3 Product Components 3-1. Main unit and standard accessories Standard accessories • Cross-recessed pan head • 3.2 m AC power cable (1 pc.) *Supplied only with AC specification machine screw (2 pcs.) • Operating manual (1 pc.) • Cross-recessed round head wood screw (2 pcs.) CAUTION ...
  • Page 9: Names And Functions For Each Part

    3 Product Components 3-2. Names and functions for each part 3-2. Names and functions for each part This section describes the names and functions of the individual parts and LCD display that make up the monitor. Main unit Name Major function Turns the power ON/OFF.
  • Page 10 3 Product Components 3-2. Names and functions for each part Display Name Major function Operating state display Displays the operating status. Blinks at a normal state. 1st alarm display Lights up or flash in orange at a first alarm state. 2nd alarm display Lights up or flash in red at a second alarm state.
  • Page 11 3 Product Components 3-2. Names and functions for each part Check that the power of the main unit is turned off. If the power is turned on, slide the power switch down to turn it off. Remove the battery case from the monitor.
  • Page 12: How To Install

    4 How to Install 4-1. Precautions for installation points How to Install 4-1. Precautions for installation points When installing the monitor, never fail to observe the following precautions. Ignoring the precautions may damage the monitor, resulting in inaccurate gas detection. CAUTION ...
  • Page 13: Precautions For System Designing

    4 How to Install 4-2. Precautions for system designing <Keep the monitor (and its cables) away from noise source devices.> When selecting installation points, avoid a place where high-frequency/high-voltage devices exist. <Do not install the monitor in a place where maintenance of the monitor cannot be performed or where handling the monitor involves dangers.>...
  • Page 14 4 How to Install 4-2. Precautions for system designing Proper use of alarm contact The alarm contact of the monitor is used to transmit signals to activate an external buzzer, alarm lamp or rotating lamp. Do not use it for controlling purpose (e.g., controlling the shutdown valve). In case of the dry battery type, can not use the alarm contact.
  • Page 15: Installation Of Main Unit

    4 How to Install 4-3. Installation of main unit 4-3. Installation of main unit Install the main unit on the wall 50 to 180 cm up from the floor. If wall screws are available, remove the screw at the lower part of the main unit to open the cover and install the unit using the mounting holes on the back of the unit.
  • Page 16 4 How to Install 4-3. Installation of main unit If the monitor operating on dry batteries needs to be removed with the power on, use the installation board (option). When the installation board is used, fix the board before installing the main unit. Mounting hole (for M4 screw) <Installation of Remote Sensor>...
  • Page 17 4 How to Install 4-3. Installation of main unit <Maintenance Space> For the dry battery type, secure a maintenance space for battery replacement below the unit. If the installation board (option) is used, secure an installation space above the unit so that it can be installed by sliding.
  • Page 18 4 How to Install 4-3. Installation of main unit Preparation of sensor Remove the sensor cover of the sensor part. Sensor cover Insert a coin straight to the recessed area at the lower right of the monitor to move up the sensor cover. Remove the sensor cover to check the sensor.
  • Page 19 4 How to Install 4-3. Installation of main unit CAUTION  When installing the sensor, push it while aligning its pins with the socket on the board. Ignoring this may bend and damage the sensor pins.  After the sensor is installed, always perform a calibration (zero adjustment and span adjustment). ...
  • Page 20: Precautions For Wiring

    4 How to Install 4-4. Precautions for wiring 4-4. Precautions for wiring If the monitor operates on AC or DC power, or inductive load is used at the alarm contact, wiring work is required. The following cables are recommended for wiring the monitor with the power supply, signal cable and contact.
  • Page 21 4 How to Install 4-4. Precautions for wiring How to connect to terminal plate When cables (wires) are connected to the terminal plate inside the main unit, use the dedicated screwdriver or a compatible flathead screwdriver. When connecting a stranded wire, be sure to press the push button and open the spring while connecting the wire.
  • Page 22 4 How to Install 4-4. Precautions for wiring NOTE <Compatible Screwdriver>  When opening the spring, use the compatible screwdriver manufactured by WAGO or equivalent (a screwdriver with an edge width of 3.0 to 4.5 mm x 0.5 mm which can fully open the spring: See the table below).
  • Page 23 4 How to Install 4-4. Precautions for wiring Figure of terminal plate The overview of the terminal plate inside the main unit is as follows: For external output signal (4 - 20 mA/0 - 1 V) (TN2) For contact (TN3) 1: (+) 1 - 2: ALM1 (First) 2: (-)
  • Page 24: How To Use

    5 How to Use 5-1. Before using the monitor How to Use 5-1. Before using the monitor Not only the first-time users but also the users who have already used the monitor must follow the operating precautions. Ignoring the precautions may damage the monitor, resulting in inaccurate gas detection. CAUTION ...
  • Page 25 5 How to Use 5-3. Power-on All items are displayed. About 25-second initial clear (system check of the monitor and alarm deactivation) runs. The monitor is in the measurement state. CAUTION  Do not turn off the monitor during the initial clear. When turning it on again, abnormal operation may occur.
  • Page 26: User Mode

    5 How to Use 5-4. User mode 5-4. User mode The user mode allows for performing air calibration and checking setting values. Keep the MODE button pressed (for three seconds) in the measuring state. The user mode is displayed. In the user mode, press the ˅ or ˄...
  • Page 27 5 How to Use 5-4. User mode Items that can be checked and set in user mode Item Details LCD display Remarks Program version Show the current program version. Air calibration Perform the air Press the SET calibration. button to go to the air calibration screen.
  • Page 28: Air Calibration

    5 How to Use 5-5. Air calibration 5-5. Air calibration Air calibration is zero adjustment to correctly measure the current gas concentration. In the user mode, press the ˄ button once. Press the SET button. Press the SET button to display the current concentration.
  • Page 29: Setting Value Check

    5 How to Use 5-6. Setting value check 5-6. Setting value check Typical setting values can be checked by the following procedure. In the user mode, setting values cannot be changed. When changing setting values, set them in the maintenance mode in P.42 In the user mode, press the ˄...
  • Page 30 5 How to Use 5-6. Setting value check <Zero Follower ON/OFF Display> Not used. <Air Pressure Correction ON/OFF Display> Whether air pressure correction is enabled (ON) or disabled (OFF) can be checked. <Alarm Summary Display> Press the SET button to display the gas concentration and date/time alternately as the alarm...
  • Page 31: Power-Off

    5 How to Use 5-7. Power-off 5-7. Power-off Slide the power switch down to power off. After turning off the power switch of the monitor, turn off the power supply of the monitor. CAUTION  When the monitor is turned off, an alarm may be triggered on the upper (central) system. Before turning off the monitor, the inhibit (point skip) on the upper (central) system must be activated.
  • Page 32: Alarm Activation And Functions

    6 Alarm Activation and Functions 6-1. Gas alarm activation Alarm Activation and Functions 6-1. Gas alarm activation A gas alarm is activated when detected gas concentration reaches the preset alarm setpoint. NOTE  The alarm setpoint (first alarm and second alarm) is factory-set. The setting values can be changed in the maintenance mode (P.42).
  • Page 33 6 Alarm Activation and Functions 6-1. Gas alarm activation Contact activation (Except for the dry battery type) When gas concentration reach or is above the alarm setpoint value, the contact is activated. Self-latching setting : The contact is activated when gas concentration drops below the alarm setpoint value. The contact activation is reset automatically when MODE or ∧...
  • Page 34 6 Alarm Activation and Functions 6-1. Gas alarm activation Reset ■ 1st alarm display ■ 2nd alarm display ■ 1st alarm contact ■ 2nd alarm contact ■ Buzzer Reset ■ 1st alarm display ■ 2nd alarm display ■ 1st alarm contact ■...
  • Page 35 6 Alarm Activation and Functions 6-1. Gas alarm activation "Alarm Pattern Example (Lock-in, L-LL)" Normal Alarm Recovered Gas concentration SP.L side (1st) SP.LL side (2nd) Reset Buzzer Stop Reset ■ 1st alarm display ■ 2nd alarm display ■ 1st alarm contact ■...
  • Page 36 6 Alarm Activation and Functions 6-1. Gas alarm activation Buzzer Stop Buzzer Stop Reset Reset ■ 1st alarm display ■ 2nd alarm display ■ 1st alarm contact ■ 2nd alarm contact ■ Buzzer Reset Buzzer Stop Buzzer Stop ■ 1st alarm display ■...
  • Page 37: Fault Alarm Activation

    After the monitor is successfully returned from the fault, it restarts with the process normally performed right after it is turned on (initial clear). If the monitor has problems and is repeatedly malfunctioning, contact RIKEN KEIKI immediately. NOTE  For information on malfunctions (error messages), see "Troubleshooting" (P.59).
  • Page 38: External Output Operation

    6 Alarm Activation and Functions 6-3. External output operation 6-3. External output operation <Range:0-25vol% L-LL, L-H 4 - 20 mA Output Table> External output External output Status Remarks (4 - 20 mA) (0 - 1 V) Initial 17.4mA 0.84V Fixed values Depending on gas 4.0 - 20.0mA 0 - 1V...
  • Page 39: Suppression Function

    6 Alarm Activation and Functions 6-4. Suppression function <Range:0-25vol%, 0-50vol% H-HH 4 - 20 mA Output Table> External output External output Status Remarks (4 - 20 mA) (0 - 1 V) Initial 2.5mA Fixed values Depending on gas Normal 4.0 - 20.0mA 0 - 1V concentration Depending on gas...
  • Page 40: Maintenance

       check calibration gas. WARNING  If an abnormality is found in the monitor, contact RIKEN KEIKI immediately. NOTE  The built-in sensor of the monitor has a validity period and must be replaced regularly. - 40 -...
  • Page 41 Our qualified service engineers have expertise and knowledge on the dedicated tools used for services, along with other products. To maintain the safety operation of the monitor, please use our maintenance service. Typical maintenance services are listed as follows. Please contact RIKEN KEIKI for more information. <Typical Maintenance Services> Item Services Checks the power supply voltage.
  • Page 42: Maintenance (Regular Maintenance) Mode

    7 Maintenance 7-2. Maintenance (regular maintenance) mode 7-2. Maintenance (regular maintenance) mode The maintenance mode allows for checking the status of the monitor and adjusting and changing the settings. How to enter maintenance mode To enter the maintenance mode, use the following procedure. Keep the MODE button pressed (for three seconds) in the measuring state.
  • Page 43 7 Maintenance 7-2. Maintenance (regular maintenance) mode <Span Adjustment (2-2 SPAN)> Perform the span adjustment. Refer to "Span adjustment" (P.49) for details. <Zero/Span Initialization (2-3 SDEF)> Not used. <Environmental Setting (2-4 SET)> Specify the environmental settings. 2-40: Not used. 2-41: Not used. 2-42: Alarm Value Setting (AL-P) 2-43: Alarm Delay Time Setting (AL-D) 2-44: Alarm Pattern Setting (AL-T)
  • Page 44 7 Maintenance 7-2. Maintenance (regular maintenance) mode <User Mode Switching (2-7 UMODE)> The monitor returns to the user mode. Press the SET button twice to return to the user mode. Refer to "Return to user mode" (P.56) for details. After checking the setting value, hold down the MODE button.
  • Page 45 7 Maintenance 7-2. Maintenance (regular maintenance) mode Test functions 2-0 TEST Press the SET button to enter the test mode. 2-00 GAS Press the SET button to perform a gas test. Similar to the detection condition,the reading changes and an alarm is displayed after gas is introduced, but the “ALM1”...
  • Page 46 7 Maintenance 7-2. Maintenance (regular maintenance) mode 2-03 LCD Press the SET button to perform a LCD display test. To disable the enabled function, use the ˅ or ˄ button to select it and press the SET button. 2-04 LCD Not used.
  • Page 47: Preparation For Zero And Span Adjustment

    7 Maintenance 7-3. Preparation for zero and span adjustment 7-3. Preparation for zero and span adjustment Perform zero and span adjustment of sensors using a calibration gas more than once every six months. The zero and span adjustment requires dedicated equipment and a calibration gas. Please contact RIKEN KEIKI.
  • Page 48: Zero Adjustment

    7 Maintenance 7-4. Zero adjustment 7-4. Zero adjustment Perform the preparation (P.47) before zero adjustment. 2-1 ZERO Perform zero adjustment. Press the SET button to display the current concentration. Supply a N2 gas (99.5% or more) to the sensor for three minutes.
  • Page 49: Span Adjustment

    7 Maintenance 7-5. Span adjustment 7-5. Span adjustment Perform the preparation (P.47) before span adjustment. 2-2 SPAN Perform span (fresh air) adjustment. Press the SET button to display the current concentration. Press the concentration SET button again. While the concentration display is blinking, use the ˅...
  • Page 50: Environmental Setting

    7 Maintenance 7-6. Environmental setting 7-6. Environmental setting 2-4 SET Specify the environmental settings. 2-40 Not used. 2-41 Not used. 2-42 AL-P Set the alarm setpoint (first, second). Use the ˅ or ˄ button to set the alarm setpoint and press the SET button to confirm - 50 -...
  • Page 51 7 Maintenance 7-6. Environmental setting 2-43 AL-D Sets the alarm delay time (seconds). Use the ˅ or ˄ button to set the time and press the SET button to confirm it. 2-44 AL-T Set the alarm pattern setting (Non latching (Auto-reset), Self-latching).
  • Page 52 7 Maintenance 7-6. Environmental setting 2-47 Not used. 2-48 MA20 Adjust the external output (4 mA, 20 mA). Use the ˅ or ˄ button to set the value and press the SET button to confirm it. When "AdJ" is displayed, connect an ammeter.
  • Page 53 7 Maintenance 7-6. Environmental setting 2-4A DATE Set the date/time. Use the ˅ or ˄ button to select each value in the order of year, month, day, hour and minute and press the SET button to confirm - 53 -...
  • Page 54 7 Maintenance 7-6. Environmental setting 2-4b P-A Set the air pressure correction to ON/OFF. 2-4C Not used. 2-4d BZZR Set each of the first and second alarm buzzers to ON/OFF. - 54 -...
  • Page 55 7 Maintenance 7-6. Environmental setting 2-4E AL-R Set the gas alarm state contact to ON/OFF. 2-4F MA-O Set the external output signal during an alarm test to ON/OFF. - 55 -...
  • Page 56: Return To User Mode

    7 Maintenance 7-7. Return to user mode 2-4H LCD Set the LCD backlight to ON/OFF. 7-7. Return to user mode 2-7 UMOD The monitor returns to the user mode. 7-8. Consumables <Replacement of Batteries (for dry battery type)> For how to replace batteries, refer to "Installation of batteries (for dry battery type)"(P.10). - 56 -...
  • Page 57: Storage And Disposal

    When the monitor is relocated, refer to "How to Install" for relocation sites and wiring work. The unpowered time must be minimized when the monitor is relocated. When the monitor is used again after a long-period storage, perform a calibration. CAUTION  Contact RIKEN KEIKI for information on readjustment including calibration. - 57 -...
  • Page 58: Disposal Of Products

    If liquid is leaked from the sensor, do not touch the liquid. The sensor must be put into a plastic bag to prevent the liquid from leaking to the outside. If any liquid leaked from the sensor is found in the monitor unit, turn off the power and contact RIKEN KEIKI immediately. WARNING ...
  • Page 59: Troubleshooting

    If the monitor shows a symptom which is not explained in this manual, or still has malfunctions even though remedial actions are taken, please contact RIKEN KEIKI. Symptom/Display Causes...
  • Page 60 9 Troubleshooting 9 Troubleshooting Symptom/Display Causes Actions the detection point. Turn off and restart the monitor. Disturbance by noise If a symptom like this is observed frequently, take appropriate measures to eliminate the noise. When the environment (temperature, etc.) changes suddenly, the monitor cannot adjust to it and is affected by it.
  • Page 61: Product Specifications

    10 Product Specifications 10-1. List of specifications Product Specifications 10-1. List of specifications Detection principle Galvanic cell type Gas to be detected Oxygen Concentration display LCD digital display (Three-digit, seven-segment/green, orange and red backlight) Detection range 0 - 25vol%/0-50vol% 0 - 25vol%:0.1vol%/0 - 50vol%:0.5vol% Display resolution Detection method Diffusion type...
  • Page 62: List Of Accessories

    10 Product Specifications 10-2. List of accessories 10-2. List of accessories • 3.2 m AC power cable (1 pc.) *Supplied only with AC specification • Cross-recessed pan head machine screw (2 pcs.) • Cross-recessed round head wood screw (2 pcs.) •...
  • Page 63: Appendix

    11 Appendix 11-1. Detection principle of galvanic cell type Appendix 11-1. Detection principle of galvanic cell type By immersing precious metal and lead in electrolyte and connecting them with a lead wire, a battery can be made (galvanic cell). When oxygen passes through the barrier, deoxidizing reaction occurs at the precious metal electrode while oxidizing reaction occurs at the lead electrode.
  • Page 64: Definition Of Terms

    11 Appendix 11-2. Definition of terms 11-2. Definition of terms vol% Gas concentration indicated in the unit of one-hundredth of the volume Calibration Find relationship of the readings, display values or setpoints with the actual values by using the calibration gas. When maintenance is performed on the monitor, the alarm contact is disconnected, Maintenance mode...
  • Page 65 11 Appendix 11-2. Definition of terms...

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