Uv Reactor Service & Maintenance - Del ozone Solar Eclipse Installation & Operation Manual

Solar Eclipse Installation & Operations Manual
4C-1. Removing the Cover
The Solar Eclipse may be serviced without
disconnecting any of the plumbing or wiring. Simply
remove the cover as follows:
1. Shut down the pool system power, verify that
pump is off, then disconnect power to the ozone
generator.
2. Remove the 12 screws that border the edge of
the cover.
3. Carefully lift and pull the cover off of the Solar
Eclipse.
4. The Base will remain firmly mounted with all the
components fully accessible for servicing.
4C-2. Replacing an Ozone Module
1. Open the Solar Eclipse as described in Section
4C-1.
2. Locate the Ozone Modules on the left wall of
the enclosure.
3. Remove the Filter Cap Assembly from the right
tube fitting of the Ozone Module. Make sure
you keep the Cap, Filter and Orifice together.
4. While holding the Ozone Outlet Manifold, gently
pull the left tube fitting out of the manifold
and both tube fittings through the holes in the
Ozone Module Bracket. Let the Module hang
down.
5. Locate the Power Connector (black and red
wires) from the Module Power Supply and
disconnect from the wire harness.
6. Unscrew the Ozone Module from the Module
Bracket and remove the Module assembly from
the unit.
7. Install the new Ozone Module by reversing the
above steps.
4D. UV Reactor Service and Maintenance
The UV Lamps are housed in a quartz Tube. If the
quartz Tube becomes dirty, its ability to transmit UV
rays from the Lamp will be diminished. The quartz
Tube(s) should be removed from the UV Reactor
every six (6) months and cleaned if necessary.
4D-1 Lamp Removal
1. Open the Solar Eclipse as described in Section
4C-1.
2. Once the pump is turned OFF, verify that the
filter's pressure gauge located on the filter is
indicating zERO pressure in the circulation
system. Do not go to the next step until the
pressure gauge shows zERO. If the pressure
does not recede, simply unscrew the Top Union
nut 1-2 turns.
LAMP
O-RING
LAMP
CUSHION
Figure 6: UV Reactor Subassembly
Note: If your Solar Eclipse is installed below
water level, the bypass valves must all be
CLOSED to prevent water from draining into
the open unit when a quartz Tube is removed.
3. Allow the UV Lamp to cool before handling.
Unplug the Lamp Connector Plug attached to
the top of the lamps.
4. Slowly pull the UV Lamp out of the quartz
Tube by the white ceramic prong end. DO NOT
TOUCH THE UV LAMP GLASS WITH YOUR
BARE HANDS. Oils on your hands can cause
hot spots on the Lamp and shorten its life. Use
a soft clean cotton cloth or clean cotton gloves
to handle the UV Lamp. Note that there are two
Lamp O-Rings near the top of the UV Lamp,
and a black Lamp Cushion on the bottom.
Leaving the Lamp Cushion and Lamp O-Rings
on the lamp, carefully place the removed UV
Lamp in a clean, dry and safe location. Repeat
this process for the other UV Lamp.
4D-2 Quartz Tube Removal and Cleaning
1. Remove the plastic Compression Nut along
with the Sealing Ring.
2. Inspect the Sealing Ring for nicks or hardness
and the Compression Washers for cracks and
replace if necessary.
3. DO NOT HANDLE THE qUARTz TUBE UNTIL
IT COOLS. Grasp the inside of the quartz Tube
and pull straight up to remove it.
4. Clean the quartz Tube exterior with a mild
solution of muriatic acid (available at all pool
supply stores) and water in a ratio of four parts
water to one part acid (4:1).
5
LAMP CONNECTOR
PLUG
COMPRESSION NUT
COMPRESSION
WASHERS
SEALING O-RING
UV LAMP
qUARTz TUBE
UV REACTOR