Mounting the Scanner ................................17 ELECTRICAL INSTALLATION Preparing for Electrical Installation ............................. 20 Connecting a DX8210 Scanner ..............................21 Typical Connection Block Diagrams ............................. 21 Single DX8210 Barcode Scanner to CBX ..........................21 Master/Slave Array with CBX510 ............................22 Reference Manual...
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DX8210 Barcode Scanners in an Array with SC5000 Master .....................23 General Electrical Installation Guidelines and Precautions .......................24 DX8210 Connector Panels ................................25 Connecting a PC to the DX8210 ..............................26 Power Connector Pin-Out Table ..............................26 Power Connections ..................................26 CBX510 Connection Box .................................27 Wiring Into the CBX510 Connection Box ..........................27...
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Top-Mounted Barcode Scanner Calibration Using PackTrack ..................216 Side-Mounted Barcode Scanner Calibration Using PackTrack ..................230 Verifying PackTrack Calibration ............................241 Replacing an Installed DX8210 ..............................243 Replacing a Standalone Scanner Using Restore ....................... 243 Replacing a Slave Scanner in an Array/Tunnel Automatically ..................244 Replacing a Slave Scanner in an Array/Tunnel Using Restore ..................
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TROUBLESHOOTING LED Diagnostic Indication ................................270 Error Codes and Resolutions ..............................271 TECHNICAL FEATURES Technical Specifications ................................279 INDEX ....................................282 DX8210 Bar Code Scanner...
SC5000 Controller Manuals Support Through the Website Datalogic provides several services as well as technical support through its web- site. Log on to www.datalogic.com. For quick access, from the home page click on the search icon , and type in the name of the product you’re looking for.
Conventions This symbol draws attention to details or procedures that may be useful in improv- ing, maintaining, or enhancing the performance of the hardware or software being discussed. This symbol identifies a hazard or procedure that, if incorrectly performed, could cause personal injury or result in equipment damage.
Standard for electrical safety EN 60950 at the date of manufacture. Laser Safety The following information is provided to comply with the rules imposed by inter- national authorities and refers to the correct use of the DX8210 barcode scan- ners. Standard Regulations These barcode scanners use low-power laser diodes.
Warning and Serial labels The Warning Label on the front of the barcode scanner indicates exposure to laser light and the device classification. Produit(s) conforme selon 21CFR 1040.10 sauf des dérogations relatives à la Laser Notice N° 50, date Juin 24, 2007.
This evaluation was carried out in relation to the applicable points of the standards listed in the Declaration of Conformity. Datalogic products are mainly designed for integration purposes into more complex systems. For this reason it is under the responsibility of the system integrator to do a new risk assessment regarding the final installation.
FCC Compliance Modifications or changes to this equipment without the expressed written approval of Datalogic could void the authority to use the equipment. This device complies with PART 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference which may cause undesired operation.
Chapter 1 Introduction Product Description The DX8210 omnidirectional barcode scanner is designed to provide an innova- tive and high performance solution in omnidirectional reading applications by combining the following advanced technologies with Datalogic solid experience in the material handling sector.
Introduction Applications The DX8210 barcode scanners are specifically designed for industrial applica- tions and for all cases requiring high reading performance such as: • Code reconstruction (ACR™) • Reading of codes covered by plastic film • Reading of codes with a wide depth of field •...
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DX8210 in any working area. As a result of the ASTRA multiple laser technology, DX8210 and DX8210 give Reading par- a great real time DOF even on high speed conveyors. Furthermore, DX8210...
DX8210-4200 (focus 2) 4 Laser, High Resolution 936300004 X-PRESS (Human Machine Interface) The DX8210 barcode scanner includes two external buttons that make up the X- PRESS HMI interface and perform specific tasks without the need of connecting to e-Genius. for functional description: Some of these functions may be performed using e-Genius.
Accessories Accessories The following accessories are available on request for the DX8210 barcode scan- ner. Category Description Part Number Cables and Terminators ETH CABLE M12-M12 1M (straight-straight) Ethernet Cables 93A050065 Scanner to Scanner EBC (ETH1 or ETH2) ETH CABLE M12-M12 3M (straight-straight)
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PG-240-K03 POWER SUPPLY 240W 8 Port M12 (US) 93ACC0144 w/o M12 Cable PG-240-K01 POWER SUPPLY 240W 8 Port M12 (EU) 93ACC0145 w/o M12 Cable PWR-480B POWER UNIT 110/230VAC 24V 93ACC0076 Sensors MEP-593 PHOTOCELL KIT PNP (PH-1) with Free Wires 93ACC1791 DX8210 Barcode Scanner...
93ACC0079 port mounting) Photoelectric Sensor The optional Datalogic Photoelectric Sensor is used in DX8210 barcode scanner systems to detect the presence of an item in the scanning area. The photoelectric sensor is used in singulated systems where the packages are separated by an open space between the trailing edge of one package and the leading edge of the next.
Setting Revolution) Inch) OEK-4 (Datalogic) OEK-2 (Photocraft) OEK-2 OEK-2 OEK-2 This symbol draws attention to details or procedures that may be useful in improving, maintaining, or enhancing the performance of the hardware or software being dis- cussed. DX8210 Barcode Scanner...
Encoder (Tachometer) Photocraft Encoder/Tachometer Switch Setting Only switches 1-5 are used to set the PPR (Pulses Per Revolution). Switches 6-8 are used for PNP/NPN settings as shown in the label on the arm of the encoder. Reference Manual...
See section for wiring options. Scanner operation requires a CBX510 connection box or SC5000 controller. Industrial Connection Box CBX510 Connection Box CBX510 for DX8210 and DX8210 93A301087 CBX510 Connection Box CBX510 ALL IN ONE + BA200...
The SC5000 Controller is fully compatible with DX8210 and DX8210 scanners and its sturdy mechanical structure makes the SC5000 Controller the ideal solu- tion for industrial environments. The Controller allows connection to the Trigger and Encoder/Tachometer.
Do not attempt to perform any electrical installation procedures unless you are a trained technician. DX8210 barcode scanners contain electronics that may be affected by electrostatic dis- charge (ESD). To prevent personal injury or damage to the unit, please follow the safety precautions and warnings found in the References section at the beginning of this manual.
Unpacking Instructions Verify that the DX8210 barcode scanners and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes: •...
Check DX8210 operations What You Need to Know About Your Application To assure you get optimal performance out of your DX8210, it must be installed to meet the complete needs of your application. Therefore, take the time to learn the details of your application. The better you know your application, the easier it is to apply the DX8210’s capabilities to meet your application’s requirements.
384 x 128 x 328 mm [15.1 x 5 x 12.9 in]. The DX8210 is a sealed, unventilated unit. Mounting the unit with 300mm [12 inches] of clearance (front, top, and sides) is recommended for cooling and ease of maintenance.
Proper grounding limits the effects of noise due to Electromagnetic Inter- ference (EMI). Mounting Structure Considerations Your first task is to mount your DX8210 barcode scanner. You can provide your own mounting structure or Datalogic can design one for you. We recommend using a Datalogic mounting structure for standard applications.
Installation Mounting the Scanner The DX8210 can be installed to operate in any position. There are screw holes (M6 X 8) on the sides and back of the scanner for mounting. The diagram below can be used for installation; refer to your application drawing for correct posi- tioning of the scanner with respect to the reading zone and scanner orientation.
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Mechanical Installation Keyhole Mounting with Large L-Bracket (Bosch 60x60 Extrusion) Keyhole Mounting with Large L-Bracket (80/20 or Bosch 45x90 Extrusion) DX8210 Barcode Scanner...
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Installation Small Side-Mounted L-Bracket Options Reference Manual...
Everything should be MECHANICALLY INSTALLED before performing any ELECTRICAL INSTALLATION. See Chapter for mechanical installation details. Most DX8210 applications are shipped with the CBX connection box and all the neces- sary cabling required to electrically install the system. If your system requires custom- length cables or other special wiring, documentation specific to these requirements has been provided in your shipment.
Connecting a DX8210 Scanner Connecting a DX8210 Scanner To install a DX8210 barcode scanner, follow this sequence: (See Chapter • Complete mechanical installation • Complete electrical installation. • Observe all electrical safety requirements. • Ground the mounting structure to protective earth (PE) ground.
The BM100 switches indicated below must be set to 0 (zero), and the connector indi- cated is not supported. Master/Slave Array with CBX510 The BM100 switches indicated below must be set to 0 (zero), and the connector indi- cated is not supported. DX8210 Barcode Scanner...
Typical Connection Block Diagrams DX8210 Barcode Scanners in an Array with SC5000 Master In an array (tunnel) using the SC5000 Controller, the chain of scanners com- pletes a circle from and to the SC5000 Controller via ETH1 and ETH2. In this sce- nario, if one scanner fails, communication from the other scanners to the SC5000 Controller is not interrupted.
Electrical Installation DX8210 Barcode Scanners in an Array with CBX General Electrical Installation Guidelines and Precautions It is important that you follow these general precautions when installing, setting up, operating, maintaining, troubleshooting or replacing any Datalogic products, parts or related equipment. As you plan and install your scanner(s), be sure to keep the following guidelines in mind: •...
DX8210 Connector Panels After completing mechanical installation, use this section to properly wire your scanners for optimal performance in your application. DX8210 wiring connec- tions are made to the connector panel and through the CBX connection box (connected to the I/O port of the scanner). In most applications, the cable con- nections to the scanner will include: 1.
Electrical Installation Connecting a PC to the DX8210 During initial setup, a PC (laptop) may be connected to the DX8210 with a M12 to RJ45 cable. Screw the M12 connector to the ETH 2 port of the scanner and plug the RJ45 into the Ethernet port of your PC. If the ETH 2 port is in use, ETH 1 see Chapter .
The CBX connection boxes provide flexible connectivity to a range of I/O devices as well as serial hosting. The DX8210 connects to the CBX via its I/O port using a single 17-pin M12 to 25-pin D cable. The CBX connection box also provides space for an optional BM100 backup module (recommended) for parameter stor- age, allowing quick replacement and configuration of the scanners.
RTS output to indicate a message can be transmitted. The Host must activate the CTS input to enable the transmission. RTS/CTS lines should only be connected if the Main serial port handshaking is configure for Hardware (RTS/CTS) (see section ). DX8210 Barcode Scanner...
Main Serial Interface RS422 Full-Duplex Interface The RS422 full-duplex interface is used for non-polled communication proto- cols in point-to-point connections over longer distances (max 1200 m / 3940 ft) than those acceptable for RS232 communications or in electrically noisy envi- ronments.
The photoelectric sensor is wired directly into the CBX510 termi- nal. If your application uses a trigger other than the one specified by Datalogic, fol- low the appropriate wiring diagram to assure proper wiring. To confirm the photoelectric sensor is functioning properly, watch the TRIG LED while the photoelectric sensor’s beam is blocked.
Tachometer Wiring to CBX510 Photoelectric Sensor (PNP) Tachometer Wiring to CBX510 DX8210 applications over a conveyor belt use an accessory tachometer and mounting kit. The following diagrams illustrate standard recommended wiring of an encoder to the CBX510 terminal block. Reference Manual...
Electrical Installation Encoder/Tachometer Wiring for NPN Output (two models) Some tachometers may have a different color coding: (+V) Red or White/Orange (Signal) White or White/Blue (Ground) Black or Orange/White DX8210 Barcode Scanner...
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Tachometer Wiring to CBX510 Reference Manual...
Electrical Installation Encoder/Tachometer Wiring for PNP Output (two models) Some tachometers may have a different color coding: Red (+V) or White/Orange White (signal) or White/Blue Black (ground) or Orange/White DX8210 Barcode Scanner...
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Tachometer Wiring to CBX510 Reference Manual...
1 and 2 with Primary and Secondary Activation Event options includ- ing Complete Read, Partial Read, No Read, Trigger On, Trigger Off, Multiple Read, Right/Match, and Wrong/No Match. Schematics for Isolated and Non-Isolated digital outputs are provided below. DX8210 Barcode Scanner...
Electrical Installation CBX100 Connection Box The connections are similar to the CBX510. The only difference is that in the CBX100 ID-NET REF must be jumpered to ID-NET ID+ as shown below. DX8210 Barcode Scanner...
Connecting to the SC5000 System Controller (Optional) In larger scanning arrays (scanning tunnels), an SC5000 controller can act as the system master and support up to 31 slave DX8210/DX82110 barcode scanners in an Ethernet-based connection loop (EBC). SC5000 wiring connections are made to the front and bottom connector panels.
4. Normally, steps 1 through 3 will guarantee proper function. In case of problems such as transmission of strange or wrong characters, devices stop working without any reason, or other unexpected behavior, try connecting the CBX or Controller Earth terminal to the PE terminal inside the PWR box. DX8210 Barcode Scanner...
Check Scanner Installation Check Scanner Installation After completing the installation of your barcode scanner, confirm that the bar- code scanners, CBX connection box and/or SC5000 Controller have been prop- erly installed mechanically and electrically. Use the Installation Sequence at the beginning of this chapter and your application specifications to check your installation.
3. Open a web browser and enter the IP address for the SC5000 Controller. If the correct IP address is entered, the e-Genius Log On window will appear. The default setup IP address for all DS8110/DX8210 units is: 192.168.3.100 (setup/ETH2) and 172.27.101.220 (Host/ETH1).
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Getting Started 4. Enter the Password (default is DLA) for your system in the fields provided. 5. Select a language from those available in the Language drop-down list. 6. Select METRIC or IMPERIAL from the Units drop-down list. 7. Click Log On. If the password is valid, the application enables all functions available to the user and displays the main window.
2. Click Log On and you will access the e-Genius application in Monitor Mode. To log out of e-Genius: Click at the upper right corner of the e-Genius window to Log Out. When logged out, the Log On window will appear. DX8210 Barcode Scanner...
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Getting Started To change your PC’s IP Address: 1. From the desktop, click the Start button, and then select Control Panel. 2. Type adapter in the search box, and then from the results, under Network and Sharing Center, click View network connections. 3.
Select the Extended Characters check box to reveal a new set of control characters. Click Submit to save your text to the origin window text field, or click Cancel to return to original window without transferring text. DX8210 Barcode Scanner...
e-Genius Basics Update and Reset Buttons The Update All, Reset All, and Reset Page buttons provide the following func- tions: • Update All: Click to save all pending parameter changes (across active win- dows) • Reset All: Click to revert all pending parameter changes (across active win- dows) to their last saved values •...
If the check box is selected: The replacement will be completely automatic. This will work also as Hot-Automatic-Replacement without turning the system power off and on. Force Operation as a Standalone/Master Select the check box to allow a scanner to operate as a Master without a CBX attached. DX8210 Barcode Scanner...
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System Information Master Tools These options are shown if Master is selected and is the default option for the SC5000. Discover Scanners Click Discover Scanners to automatically find all of the scanners in an array. The discovered scanners will be listed in the Device Information portion of the window. This step is only done during initial configuration and is not a troubleshooting option.
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3. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to the previous saved values on the current page. DX8210 Barcode Scanner...
Modify Settings Modify Settings Use the Modify Settings Menu selections during initial setup to configure your scanning system. If necessary, you can later make modifications to the con- figuration using the same menu selections. “System Information” on page 48 Global Settings •...
Code transmission is identical to the other operating modes except that there is no transmission on the serial port in case of a No Read condition. PackTrack: Datalogic’s patented parcel tracking system which improves the reading features in omnidirectional stations. In particular, PackTrack manages 6-sided reading systems when it is impossible to detect the real position of the code on the parcel.
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Operating Mode 2. Enter the appropriate information in the form as described below: Operating Mode Select On Line, Continuous, or PackTrack from the Operating Mode Selection drop- down list. NLINE On Line Options Select 1 Input Used, 2 Inputs Used, or Serial/Network from the On Line Options drop-down list.
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Select the check box to define a timeout for the On Line Serial mode and the On Line 1 Input mode. Timeout (ms) Enter a timeout in milliseconds (from 40 to 15000 ms) in the field provided. The Timeout represents the period of time for the reading phase. DX8210 Barcode Scanner...
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Operating Mode Timeout Counting From Select Start or Stop from the drop-down list. When Start is selected, the Timeout used to determine the reading phase will begin from the Start Input or Serial Start String (normal operation) When Stop is selected, the Timeout used to determine the reading phase will begin from the Stop Input or Serial Stop String (effectively extending the reading phase).
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Active Open: The input is active when there is no current flowing through IN pins. The input from the trigger source is normally closed. The scanner goes into trigger mode when the input source is opened. DX8210 Barcode Scanner...
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Operating Mode Active Closed: The input is active when current flows through IN pins. The input from the trigger source is normally opened. The scanner goes into trigger mode when the input source is closed. Stop Phase Edge Select Trailing or Leading from the drop-down list to define the signal edge of the stop input used by the scanner as reference for ending the reading phase: Trailing: The reading phase ends when the pack has completely passed by the stop input.
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When Code Filter is set to Tx Line an internal list is managed where each entry is flushed when the Tx Line distance is exceeded. The application program inherently compares codes based on content and code length. Each Code Filter criteria has its own relative value parameter. DX8210 Barcode Scanner...
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When Tx Line is selected, all the networked scanners must have been calibrated using PackTrack (See PackTrack in the DS8110 and DX8210 Reference Manuals). When Code Filter = Tx Line: The Code Filter Depth parameter is no longer available because the application pro- gram manages an internal list which depends solely on the number of codes decoded before the Tx Line is reached.
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Select the check box to enable a further code filter condition according to which a read code is added to the list or discarded. This parameter is available if the Code Filter Depth value is other than zero or if the Code Filter value is Tx Line DX8210 Barcode Scanner...
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Enter a value from 10 to 32665. See “Encoder Settings” on page 64 PERATING ODEL RACK Refer to PackTrack in the DS8110 and DX8210 Reference Manuals for physical PackTrack installation procedures. Trigger Source Select the source of the trigger from the drop-down list. Start Input Number Select the Input Number from the selections available in the drop-down list.
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Enter the distance along the Y axis from the PS (photoelectric sensor) to the TX Line (transmit). Tracking starts 10 cm [4 inches] before and stops 10 cm [4 inches] after the Reading Area in order to ensure the barcode is assigned to the correct package. DX8210 Barcode Scanner...
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Operating Mode PS Line This parameter defines the read signal Y coordinate (mm) referred to the origin of co-ordinates used for PackTrack™ configuration (see below). Minimum Package Length Enter the minimum length of a pack in the space provided (mm, in). Minimum Distance Error Behavior Select Ignore Error, Compose, or Discard Last from the drop-down list.
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Conveyor Speed (mm/sec) This parameter is available only when the Physical Encoder is disabled. It defines the constant speed of the conveyor in mm/sec. Encoder Step (Hundredths of millimeters) Enter the step value of the encoder. DX8210 Barcode Scanner...
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Operating Mode Encoder Step Settings Table: Encoder PPR ( Pulses Per PPI ( Pulses Encoder Model Revolution) Per Inch) Step Setting OEK-4 (Dat- alogic) OEK-2 (Pho- tocraft) OEK-2 OEK-2 OEK-2 The maximum allowed encoder frequency is 5 kHz (equivalent to an encoder set to 20 PPI with a conveyor speed of 381 m [1250 ft.] /minute.
Displays the name of the barcode symbology for that row. If no symbology has been added for a row, disabled is displayed. Minimum Length Displays the minimum barcode character length for that row's symbology. Maximum Length Displays the maximum barcode character length for that row's symbology. DX8210 Barcode Scanner...
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Barcode Settings Table Barcode n Input fields will vary depending on the selected symbology. You can set up to 10 bar codes. Enable Select the Enable check box to activate the selected barcode. Deselect the Enable check box to disable the selected barcode. When the check box has been selected, configuration and code type options are displayed Code Symbology Select a barcode symbology from those available in the Code Symbology drop-...
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Input fields will vary depending on the selected symbology. PTIONS Code 128 GS1-128(EAN128), Code 93 Contact Datalogic Technical Support before modifying the Decoding Safey or Decod- ing Severity parameters. Decoding Safety Enter a number from 1 to 100 (1 = control disabled) in the field provided. It verifies that an N number of decodes are performed with the same result before code reading is accepted as valid.
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Barcode Settings Table Bar Count Select Variable or an available value from the drop-down list. The Bar Count allows you to further specify the number of elements in the read code for Code 128, GS1- 128, Code 93, ISBT 128 or Code 39 Full ASCII. For these codes, the same number of barcode elements (bars + spaces) can be associated with a different number of characters.
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User Interface Interleaved 2 of 5, Code 39 Contact Datalogic Technical Support before modifying the Decoding Safey or Decod- ing Severity parameters. Decoding Safety Enter a number from 1 to 100 (1 = control disabled) in the field provided. It verifies that an N number of decodes are performed with the same result before code reading is accepted as valid.
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Barcode Settings Table EAN-13, EAN-8, UPC-A, UPC-E, All EAN-UPC, Aztec, DataMatrix. Maxicode Contact Datalogic Technical Support before modifying the Decoding Safey or Decod- ing Severity parameters. Decoding Safety Enter a number from 1 to 100 (1 = control disabled) in the field provided. It verifies that an N number of decodes are performed with the same result before code reading is accepted as valid.
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3. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. DX8210 Barcode Scanner...
Barcode Configuration Barcode Configuration Use Barcode Configuration to configure how the system defines a no read bar- code, and configure and filter NOREAD messages. To edit the Barcode Configuration: 1. In the menu under Modify Settings, navigate to Global Settings | Barcode Configuration.
Select the check box to reveal the Max Number of Different Characters field. When checked, this filter attempts to eliminate false multiple reads by determining if a short code read is "contained in" (is a sub-string of), another longer code read. DX8210 Barcode Scanner...
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Single Label This condition implicates that the short code is probably a misread of the same longer code and therefore should be ignored, (should not be considered as a multiple read of a different code). This filter is based upon the following rules: a multiple read condition occurs all decoded codes of the same type are compared with each other Rule 1: the shorter code is considered contained in the longer code if the character...
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“Entering Text Using the Text Entry Tool” on page 46 and enter the substitution character to replace all the stripped ones. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. DX8210 Barcode Scanner...
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Single Label 2. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. Reference Manual...
Multiple Read Message Select Disable or Enable from the drop-down list. This string will be sent if, during the reading phase, the scanner reads more than the number of the expected barcodes set by the configuration parameters. DX8210 Barcode Scanner...
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Standard Multi Label Multiple Read String (max. 128 chars) Click to activate the Text Entry Tool and create a string to be displayed in case of Multiple Read Message. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text.
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If less than x number of scanners read the barcode, then it will be considered a NOREAD for that code. Minimum Readings Difference Between Scanners Enter the minimum number of scanners that must read a barcode for it to be considered a valid read. DX8210 Barcode Scanner...
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Standard Multi Label Filter Out Single Readings With the check box selected, if only 1 scanner reads a code it will be considered a NOREAD. Strip Filter Select the check box to display the Strip Filter Settings options. This is a second level filter that when enabled allows eliminating characters not managed by the host.
Barcode Configuration window reveals related input fields. 1. Enter the appropriate information in the form as described below: Code Combination Logical Combination has been selected. Logical Combination Rule Click to activate the code group selection dialog box. DX8210 Barcode Scanner...
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Logical Combination Select the number of groups you wish to use from the Number of Groups drop- down list. Then select the check box next to the Groups/Codes you wish to define. Click Submit to save your selections, or click Cancel to return to the origin window without saving.
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Code label setting#1 = EAN 8 Code label setting#2 = UPC-A Logical Combination Rule = 1&1&1^2 Defines three different groups. The first two groups expect an EAN 8 label while the third one expects an EAN 8 label OR an UPC-A label. DX8210 Barcode Scanner...
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Logical Combination Decoded Code Symbology First Second Third- Output Message Label Label Label Label <Header><Global No Read Message><Terminator> <Header><Global No Read Message><Terminator> <Header><Global No Read Message><Terminator> <Header><Global No Read Message><Terminator> <Header><Global No Read Message><Terminator> <Header><EAN 8 data><DPS><EAN 8 data><DPS><EAN 8 data><Terminator> <Header><EAN 8 data><DPS><EAN 8 data><DPS><U{PD-A data><Terminator>...
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If Local No Read(s) Message is selected from the No Read Message drop-down list, the Group Multiple Read Message fields appears, allowing the user to enter strings for each Group DX8210 Barcode Scanner...
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Logical Combination Multiple Read String (max. 128 chars) Click to activate the Text Entry Tool and create a string to be displayed in case of Multiple Read Message. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text.
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The code 123456 read once, is not considered the same as the following codes read multiple times: 153246, 103057, 654321 because there are at least three different characters by position in the compared codes. DX8210 Barcode Scanner...
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Logical Combination Filter Out Low Height Codes Select the check box to reveal the Minimum Readings Difference Between Scanners field. Background: This option was developed for the airports systems where there are often tall bar height codes and low bar height codes with the same content attached to baggage.
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Multiple Read will result. The only difference from the implicit pattern string of the Normal (default) case when the Logical Combination Rule string is used, is the Equal Priority operator. Example: Logical Combination Rule = 1^2&5^3^4&8^6^7 (3 groups) DX8210 Barcode Scanner...
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Logical Combination Results Without Priority Filter: Group 1 - read either code 1 or 2 = Good Read; read both code 1 and 2 = Multiple Read Group 2 - read either code 5 or 3 or 4 = Good Read; read any combination = Multiple Read Group 3 - read either code 8 or 6 or 7 = Good Read;...
Select the check box to enable this function, which eliminates duplicate codes from a single scanner. The next two options are only available when the Operating Mode is set to On Line and the Associate All "Same Codes" Read By Any Scanner is unchecked. DX8210 Barcode Scanner...
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Barcode Configuration | Code Collection Code Different When Scan Cap is Greater Than Enter a minimum distance in mm which is required for the system to consider the next code a different one. The parameter set to 0 means the filter is disabled: when there is no scan gap all the consecutive codes read will be considered as only one code.
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Max Number of Different Characters parameter; Message Tx Selection (see section ) must be set to After Reading Phase Off. DX8210 Barcode Scanner...
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Barcode Configuration | Code Collection Max Number of Different Characters Enter a value from 0 to 5 in the field provided to define the maximum number of different characters allowed to still consider a code as being included in another one and therefore to be filtered.
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2. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. DX8210 Barcode Scanner...
Serial Ports Serial Ports Use the Serial Ports menu tree selections during initial setup to configure any serial ports used by your barcode scanning system. If necessary, you can later make modifications to the global system settings using the same menu selec- tions, including: “Main Serial Port”...
Heartbeat message will be transmitted. Heartbeat Message (max. 32 chars) Click to activate the Text Entry Tool and create heartbeat header text to signal the beginning of the heartbeat message. Characters from NUL (00H) to ~ (7EH) can DX8210 Barcode Scanner...
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Main Serial Port be used. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. The Heartbeat Message (header) string must be different from the Heartbeat Terminator string. Heartbeat Terminator (max.
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3. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. DX8210 Barcode Scanner...
Aux Serial Port Aux Serial Port Use the Aux Serial Port window to configure communication through the Auxil- iary Serial Port. For this communication mode, RS232 interface is automatically selected. To edit the Aux Serial Port settings: 1. In the menu under Modify Settings, navigate to Global Settings | Serial Ports | Aux Serial Port.
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3. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. DX8210 Barcode Scanner...
Ethernet supports many different network protocols; Datalogic scanners support IP plus TCP or UDP over Ethernet and 802.3 frame format as Ethernet protocol low level.
Host IP Gateway Enter the device gateway address in the field provided. Consult your network administrator to obtain a new address. Host IP DNS1 Enter the address of the Primary Domain Name System (DNS) in the field provided. DX8210 Barcode Scanner...
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Ethernet | Line Settings Host IP DNS2 Enter the address of the Secondary Domain Name System (DNS) in the field provided. Setup Network (CFG) Setup IP Address Enter the IP address for ETH2 (CFG) in the field provided. Consult your network administrator to obtain a new address.
If a row is disabled, a user socket can be selected and configured for that row. If a user socket is displayed in the selected row, its configuration can be edited. Type The type of socket specified. Protocol The type of protocol specified. DX8210 Barcode Scanner...
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Ethernet | User Sockets Port The port number specified. User Socket n Enable User Socket Select the check box to enable User Sockets and reveal the related configuration options. Enable Data Transmission Select the check box to enable User Sockets and reveal the related configuration options.
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Client: The station tries a connection towards the server. When the Protocol selected is UDP (see below): Server: Special Datalogic mode in which the station waits to receive a message (content of message does not matter), then responds with UDP host messages to that client.
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Ethernet | User Sockets Protocol Select TCP (Transmission Control Protocol) or UDP (User Datagram Protocol) from the drop-down list to define the protocol to be used for the Ethernet communication. When using the UDP protocol: The User Socket Client Port is bound to the Server Port. The maximum size for maintaining a whole datagram is 1436 bytes, messages exceed- ing this value will be fragmented.
Select the check box to include a Failure Bitmap in the heartbeat message. Failure Bitmap Format Select the format of the Failure Bitmap from the drop-down. Options are; Decimal (ASCII), Hexidecimal (ASCII), Bitmap (ASCII) and Numeric (Binary). DX8210 Barcode Scanner...
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Select the size of the Failure Bitmap from the drop-down. Options are; Variable, or 1-32. Ethernet/IP Object Selection Select DLA Object or ASI Object from the drop-down list. DLA Object - Refers to Datalogic Devices ASI Object - Refers to legacy Accu-Sort Devices DLA Object: Digital Input Lines Trigger (Input 1) Echo Select Disable or Enable from the drop-down list.
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User Interface ASI Object: On Demand Options Contact Datalogic Support for information on setting up ASI Objects (legacy Accu-Sort Devices). See Support Through the Website Ethernet/IP Object Selection Select DLA Object or ASI Object from the drop-down list. DLA Object - Refers to Datalogic Devices...
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Ethernet | Ethernet_IP as a 32 bit word. The user can specify the byte ordering of this word. If any non-numeric (not ASCII ‘0’ to ‘9’ or leading or trailing space) characters are contained in the barcode, the numeric value is zero. ASCII Message Byte Swap Select the check box to enable the function.
It offers key features, benefits, and insights to end-users and System Integrators specializing in Factory Automation and Transportation and Logistics. It is built on the large Datalogic experience in T&L applications and provides real-time statistics, diagnostics, quick viewing of parcel activity, and reporting capabilities.
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Ethernet | WebSentinel Monitor Settings Conveyor Speed Check Type Select Percentage or Absolute from the drop-down list to determine how the conveyor speed is evaluated. Max Conveyor Speed Percent Error (%) In the text field provided, enter the percentage of discrepancy allowed in the conveyor speed before an error is sent.
Data Tx Select Enable or Disable from the drop-down list. If enabled, the fieldbus port is used by the scanner to transmit data and/or messages. Heartbeat Select Disable, Enable Unconditioned, or Enable Conditioned from the drop-down list. DX8210 Barcode Scanner...
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Fieldbus This parameter is available when the Data TX parameter is checked. It enables/ disables the transmission of the Heartbeat message signaling that the device is still active. Disable: The Heartbeat message is not transmitted Enable Unconditioned: The Heartbeat message is always transmitted, even if communication is still active Enable Conditioned: The Heartbeat message is transmitted only when there is no communication...
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The default name is Datalogic. Station Name (Working / Protecting SC5000 Redundant This identifies the node on the network as an alternative to the IP address. If this value is changed by the host application during runtime, a reset is required in order for changes to have effect.
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Fieldbus MAC Address 1 This is a read-only parameter. It displays the address of the Profinet channel reserved for internal communication. MAC Address 2 This is a read-only parameter. It displays the address of the Profinet channel reserved for internal communication. Ethernet Bus Rate This is a read-only parameter.
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3. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. DX8210 Barcode Scanner...
Messaging Use the Messaging selections during initial setup to configure system messaging for your system. If necessary you can later make modifications to the configura- tion using the same menu selections, including: “Messaging | Message Format” on page 122 “Messaging | Message Builder” on page 134 “Messaging | Statistics”...
Standard: All ports will transmit using the standard Format parameters. Advanced: 5 different formats are configurable. These options are selected under the Advanced Format option. The User Socket must be selected under Ethernet > User Sockets to be available. DX8210 Barcode Scanner...
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Messaging | Message Format : NONE PECIAL ROTOCOL Format Type: Standard Header String (max. 128 chars.) Click to activate the Text Entry Tool and create a Header String in the text field provided. Headers (up to 128 bytes) can be defined and transmitted as a block preceding the barcode(s).
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If User Specified is selected, the Code Identifier Strings group is activated at the bottom of the window, allowing you to define an identifier string for each code symbology. The string will be included in the output message. DX8210 Barcode Scanner...
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Select DLA Device/Errors or a ASI-Axiom/Errors from the drop-down list. This allows selection of different device types, as the error codes required by Crisplant vary from device to device. DLA Device/Errors: select when using current Datalogic devices ASI-Axiom/Errors: Select when using legacy Accu-Sort devices Crisplant Manufacturer ID This field is determined by the Crisplant Device Type/Error Definition selected above and cannot be edited.
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Select the check box to enable. When selected, if a Missed Index error occurs, an empty telegram is sent to the Crisplant Host. If not selected, and a Missed Index error occurs, the telegram contains the codes that were read relative to the pack. DX8210 Barcode Scanner...
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Messaging | Message Format PECIAL ROTOCOL ETTLER OLEDO ROTOCOL This protocol is a standard interface for Mettler Toledo precision scales and balancers. Reference Manual...
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Encoder Timeout parameter; the Purolator Custom Check parameter is not effective; the Heartbeat message will never be transmitted; the transmitted message is not subject to padding with the Fill Character and the output message format is the following: DX8210 Barcode Scanner...
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Messaging | Message Format <STX><scanner_nr><space><barcode><ETX><CR><LF> where: <scanner_nr> = 2-digit number in the range 00-31 AM Message Target Select Main Serial Port, Aux Serial Port, or a User Socket from the drop-down list. Multi-Tx Transport Disable This parameter manages the message transmission through the different communication channels.
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I2of5 Code, Starts with '0', Len“Special Host Protocol: None” on page 131gth is 4 I2of5 Code, starts with '90',Length is 4 Code 128, Length is 28 All codes belonging to code families other than Interleaved 2/5 and Code 128 will also be transmitted. DX8210 Barcode Scanner...
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Messaging | Message Format PECIAL ROTOCOL Format Type: Advanced Message Tx Selection Select On Decoding or After Reading Phase Off from the drop-down list. Message Tx selects the transmission of the output message on decoding or after the reading phase as illustrated below. This option is only available when Operation Mode is set to On Line.
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Indicates the destination of the message. Message Alignment Select None, Left, or Right from the drop-down list. Align Length Enter the number of characters by which to extend the message when Left or Right is selected from the Message Alignment drop-down box. DX8210 Barcode Scanner...
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Messaging | Message Format Align Filler Char Click to activate the Text Entry Tool and create a filler character in the text field provided. This filler is used to extend the Align Length. Header Click to activate the Text Entry Tool and create a Header in the text field provided.
Displays relevant qualifiers for the message item if needed. This is the information that is placed in the message field. It can range from free flowing text to bar code related information to package related information. Click to add a message item to the bottom of the list. DX8210 Barcode Scanner...
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Messaging | Message Builder Add before Click to add a message item above the currently selected message. Add after Click to add a message item below the currently selected message. Move up Click to move the selected message item up one level in the list. Move down Click to move the selected message item down one level in the list.
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Parcel Box Length: This is a field received in the Protocol Index from a dimensioner. Parcel Box Width: This is a field received in the Protocol Index from a dimensioner. Parcel Box Height: This is a field received in the Protocol Index from a dimensioner. DX8210 Barcode Scanner...
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Messaging | Message Builder Parcel Corner X1: This is a field received in the Protocol Index from a dimensioner. Parcel Corner Y1: This is a field received in the Protocol Index from a dimensioner. Parcel Corner X2: This is a field received in the Protocol Index from a dimensioner.
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Cancel to return to origin window without transferring text. Item Data Size Select Variable or a number of digits to use from the drop-down list. This is only available when Package Related Item is selected. DX8210 Barcode Scanner...
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Messaging | Message Builder Item Data Format Select Decimal (ASCII), Hexadecimal (ASCII), Bitmap (ASCII), or Numeric (Binary) from the drop-down list. This is only available when Package Related Item is selected. Package Related Item: Options Item Alignment Select None, Left, or Right from the drop-down list. Item Alignment Length Enter an Item Alignment Length in the field provided.
Separator strings (up to 32 bytes) can be created and will be inserted between the last code and the first statistical counter. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. DX8210 Barcode Scanner...
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Messaging | Statistics Time (HH:MM) Select the check box to include the time counter in the statistical message, reporting the time elapsed in hours and minutes (H MM) from the last hardware reset. Trigger Counter Select the check box to report the total number of trigger sessions (reading phases) from the last hardware reset.
If more than one Index message is received on the same communica- tion interface, only the last one will be accepted. These strings will be received by the SC5000, DX8210 and DS8110 and other devices and included within its output message according to the following order: 1.
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Messaging | Protocol Index 2. Enter the appropriate information in the form as described below: Protocol Index/ Aux Message Enable Select the check box to reveal and edit Protocol Index/Aux Message options. Receive on Main or Aux Serial Port, or User Socket 1 or 6 Select Disable, Enable without Request Message, or Enable with Request Message from the drop-down list.
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Keep After: Cuts the part of the code that precedes and includes the pattern string (data after the string remains). Keep Middle: Cuts the part of the code before and after (including) the two pattern strings (data between the two strings remains) DX8210 Barcode Scanner...
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Messaging | Protocol Index Example: Referring to the window image above, if the read code is SDFR1235689123ASER the transmitted code (depending on the selected Pattern Mode) will be: Keep Before: SDFR Keep After: 5689123ASER Keep Middle: 5689 No Index/Message Received Select one of the following options from the drop-down: Use Repeated Character Use Specified Message...
Select the check box(es) following the Main Serial Port, Aux Serial Port, or numbered User Socket you wish to modify. Maximum String Length Enter the maximum length of the expected string to be received. If the string is longer than the one expected, it will be discarded. DX8210 Barcode Scanner...
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Messaging | Pass-Thru Termination String Click to activate the Text Entry Tool to define the characters terminating the expected string. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. Destination Select the check box next to the destination(s) to be used for the Pass-Thru.
If Transmit Mode is synchronous (With Code), the diagnostic messages will be transmitted on the same interface used for code transmission. Select Append to Code or Replace Code from the drop-down list.This selection determines if the messages will replace the code or be appended to it. DX8210 Barcode Scanner...
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Messaging | Diagnostics Messages Message Format Header String Click to activate the Text Entry Tool to define the header string (up to 128 characters) as a block preceding the diagnostic message. Use characters from NUL (00H) to ~ (7EH). Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text.
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3. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. DX8210 Barcode Scanner...
Digital I/O Digital I/O Use the Digital I/O window to configure the digital inputs and outputs for your barcode scanning system. o edit the Digital I/O settings: 1. In the menu under Modify Settings, navigate to Global Settings | Digital I/O. The Digital I/O window opens.
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Select Disable or Enable from the drop-down list. If this parameter is enabled, the output will activate when a diagnostic error message is sent. Deactivation Primary Deactivation Event Select a Primary Deactivation Event from the drop-down list. DX8210 Barcode Scanner...
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Digital I/O None: A deactivation event is NOT defined. Timeout: Indicates the maximum duration of the output pulse. When selected, the Deactivation Timeout text field is revealed. Trigger On: The event occurs, when a start event takes place starting the reading phase.
Select the check box to report warnings as alarms. Errors To Report Select the check box next to each error type the system should report. No Scan Signal Failure APD Sensor Failure Motor Failure SD Card Failure In-the-Beam Sensor Failure Laser Failure Motor Warning Dx8210 Barcode Scanner...
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Diagnostics Online Mode Presence Sensor Stuck Timeout Select Disable or a time interval in seconds or minutes from the drop-down list. If a time interval is selected, a stuck sensor will report an error after the selected interval. No Phase Timeout Select Disable or a time interval in seconds or minutes from the drop-down list.
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Maximum Consecutive Lost Protocol Indexes Enter the number of consecutive lost protocol indexes allowed before an error is reported. Maximum % Of Lost Protocol Indexes Enter the maximum percentage of lost protocol indexes allowed before an error is reported. Dx8210 Barcode Scanner...
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Diagnostics PackTrack Mode PTP Time Synchronization Failure Click the check box to report PTP (Precision Time Protocol) Time Synchronization errors. Encode Failure Click the check box to report encoder errors. Encoder Timeout Select disable or a time interval in seconds or minutes from the drop-down list. If a time interval is selected, a stuck encoder will report an error after the selected interval.
Energy Saving. Thus, the motor and laser of all network scanners will be turned on/off. Activation Encoder Timeout Select a minute value from the drop-down list. This parameter is available only when the encoder is used for Energy Saving activation. If the encoder is stopped for DX8210 Barcode Scanner...
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Energy Saving more than the programmed timeout, Energy Saving will be activated. Deactivation Encoder Timeout Select a second or minute value from the drop-down list. This parameter is available only when the encoder is used for Energy Saving deactivation. If the encoder runs for at least the programmed timeout, Energy Saving will be deactivated.
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Text Entry Tool and create a character string to be transmitted within the output message to deactivate Energy Saving. Click Submit to save your text to the origin window text field, or click Cancel to return to origin window without transferring text. DX8210 Barcode Scanner...
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Energy Saving User Socket n For Select None, Deactivation, Activation, or Activation and Deactivation from the drop- down list. This parameter allows defining the function to be performed by a numbered Socket: None: No function is performed by the digital input. Deactivation: The digital input is used to deactivate Energy Saving.
When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. DX8210 Barcode Scanner...
Device Settings Device Settings Use the Device Settings Menu Tree selections during initial mounting and setup to view device information and configure your system devices. If multiple scan- ners are used in a tunnel or array, each named scanner will be listed under Device Settings with the sub-menus Device Info, Mounting, and Options.
Displays the hardware release number of the device. Number Legs Displays the number of laser legs (beams) produced by the device. Each DS8110 (Line) scanner has 1 leg, while each DX8210 (X) scanner has 2 legs. Number Lasers Displays the number or lasers used by the scanner.
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Device Settings | Device Info Scan Rate (scans/sec) Displays the scans/per second achieved by the scanner. Software Versions Software Version Displays the currently installed version of the ARM (anonymizing relay monitor) software. DSP Version Displays the currently installed version of the decoder software. FPGA Version Displays the currently installed version of the field-programmable gate array software.
Calibration Method Select Use Built-In Calibration or PackTrack Calibration from the drop-down list. Use Built-In Calibration only available for the DX8210, and you must manually enter the requested data. If PackTrack Calibration is selected, use the wizard to automatically enter most of the data.
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Built-in Calibration (DX8210 only) If Use Built-in Calibration is selected from the Calibration Method drop-down list. The Scanner Orientation window appears. See the DX8210 Reference Manual (Alternate Built-In Calibration for Top Mount), available at www.datalogic.com, for the complete procedure for setting up your barcode scanner with built-in calibration.
Reset Page to revert to previous saved values on the current page. PackTrack™ Calibration Wizard PackTrack™ is a patented operating mode for Datalogic Omni-Directional Read- ing Stations used to read and correctly assign codes read on different packs when placed in the scanner Reading Area at the same time.
Leg 1 (or 2) - Scan Adjust Start(DX8210) Leg 1 (or 2) - Scan Adjust Stop (DX8210) Enter percentages of the total scan area (100%) for each leg of the DX8210 as illustrated in the image below. Make adustments to narrow the reading area of each leg of the X pattern as needed for your application.
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Barcode Reconstruction Select the check box to enable Advanced Code Reconstruction (ACR™ 4) when reading the code. If not checked, standard linear reading mode will be used. DX8210 Barcode Scanner...
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EBC network. Advanced Reading Settings Advanced Reading Settings are intended for special cases only, and must only be applied with the guidance of Datalogic Support. Use Advanced Analysis (ACRS) Select the checkbox to enable advanced decoding options that may help some applications.
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Select A+B Side, A Side, or B Side from the drop-down list. “Side” refers to the laser leg of the DX8210, and allow you to choose both legs or either one. 3. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page.
Diagnostics Diagnostics Use the Diagnostics menu tree selections to monitor your barcode scanning sys- tem performance, view system messages, and access online help. The Diagnostic windows include: “Diagnostics | Monitor” on page 174 “Diagnostics | Read Test” on page 176 “Diagnostics | Status Viewer”...
Indicates the current speed of the belt indicated by the encoder (tachometer) or internal tachometer. Barcode Information Code Distance (cm) Displays the distance from the laser origin to the scanned barcode. Scan Position Displays the position of the code in the scan line. DX8210 Barcode Scanner...
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Diagnostics | Monitor Near GREEN indicates the barcode has been scanned by the near-focus laser. GREEN indicates the barcode has been scanned by the far-focus laser. Messages Message Field Displays message data being returned by the scanner for each barcode scanned. Read Rate Package Count Displays the number of packages detected since the last reset.
• Position: Displays the position of the barcode in the scan line. • Distance: Displays the distance from the laser origin to the last barcode read. DX8210 Barcode Scanner...
Diagnostics | Status Viewer Diagnostics | Status Viewer Use the Status Viewer to check up on your scanner health. To access and use the Status Viewer: 1. In the menu under Diagnostics, navigate to Status Viewer. The Status Viewer window opens. 2.
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Read Rate: displays read rate and package count information. • H/W Info: displays information about the selected hardware, including model, serial number, scans/second, laser information, and more. • Counters: displays cumulative data about scans, triggers, errors, and much more. DX8210 Barcode Scanner...
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Diagnostics | Status Viewer • Message Log: displays messages logged since the last clear command. 4. Click Clear to clear out the Message Log. Reference Manual...
Utilities | Backup or Restore Utilities | Backup or Restore Use Backup or Restore to save all the settings to the device and backup the set- tings to the backup module and/or file. To use the Backup or Restore functions: 1.
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Ethernet and PackTrack. App and Env When this option is selected, click OK to restore all settings including Ethernet and Packtrack. When this option is selected, click OK to COMPLETELY RESET the scanner to Factory configuration. DX8210 Barcode Scanner...
Utilities | Reboot Utilities | Reboot Use the Reboot window to restart the scanner or system. To use the Reboot function: 1. In the menu under Utilities, click Reboot. The Reboot window opens. 2. Click Reboot. A confirmation box appears. 3.
Utilities | Update Firmware Use Update Firmware to reload the scanner system firmware. This function should only be performed under the guidance of Datalogic Technical Support. To Extract Image: 1. In the menu under Utilities, click Update Firmware. The Update Firmware window opens.
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Utilities | Update Firmware To Burn Flash: 1. Click Choose File. In the browse window, select an image file (*.as) to burn to flash. The appearance of these functions may vary from browser to browser. 2. Click Burn Flash. The graphic on-screen indicates Burn Flash is in-process. 3.
Use Launch Genius to launch the legacy configuration tool. To Launch Genius: 1. In the menu under Utilities, click Launch Genius. The Launch Genius window opens. 2. Click Open Genius. Genius is only used when the DS5100 scanners are connected to the SC5000. DX8210 Barcode Scanner...
Utilities | Help Utilities | Help e-Genius provides complete online help. To use the Help system: In the menu under Utilities, click Help. The Online Help window opens. The Welcome page provides important product information as well as three ways to find specific help information: Contents, Index, and Search.
LEDs, Control Panel operation, system setup, and how the scanners can be easily and quickly replaced with a new unit if necessary. The procedures outlined in this chapter should only be performed by a Datalogic trained technician. For further information on training, contact us through the Datalogic website at www.datalogic.com.
If the default parameters have been changed, you must enable the control panel buttons and the other default parameters listed. To quickly check DX8210 operation: 1. Make sure the scanner is connected to a CBX510 or SC5000.
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12. If Master is selected, the system is poled, and the other scanners are added to the Device information list. 13. From Modify Settings | Global Settings | Operating Mode, select a mode, trigger source, encoder setting. DX8210 Barcode Scanner...
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Basic Installation Procedures with the CBX510 14. Adjust the barcode settings in Modify Settings | Global Settings | Barcode Settings Table according to the needs of your system. Reference Manual...
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16. Move through the menu tree to configure Serial Ports, Ethernet, and Mes- saging settings based on your application requirements. 17. In Global Settings | Messaging | Message Format change the Message Tx Selection to After Reading Phase OFF. DX8210 Barcode Scanner...
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Basic Installation Procedures with the CBX510 (see section “PackTrack™” on 18. Run the PackTrack calibration procedure page 211 19. When the scanner(s) has been configured and calibrated, backup the system congfiguration using Utilities | Backup or Restore. It is recommended to save the system paramaters to the backup module on the CBX510 and to a file on your computer.
ETH2 of the last slave in the series to ETH1 of the SC5000. 4. Connect the encoder (tachometer) and photoelectric sensor (trigger) to the (see figure above). bottom of the SC5000 Controller 5. Connect the (unpowered) Power supplies to the scanners and SC5000. DX8210 Barcode Scanner...
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Basic Installation with SC5000 Controller 6. After the scanner(s), SC5000, and accessories have been carefully wired, apply power to the system. 7. When everything is powered up, connect a laptop to the CFG port on the front of the SC5000. In a open (non-ring) system, the laptop can be con- nected to ETH2 of the scanner.
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13. Adjust the barcode settings in Modify Settings | Global Settings | Barcode Settings Table according to the needs of your system. 14. Adjust the barcode settings in Modify Settings | Global Settings | Barcode Settings Table according to the needs of your system. DX8210 Barcode Scanner...
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Basic Installation with SC5000 Controller 15. in Modify Settings | Global Settings | Barcode Configuration select single, multiple, or logical combination of labels, based on your application. 16. Move through the menu tree to configure Serial Ports, Ethernet, and Mes- saging settings based on your application requirements.
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21. Click OK. The following message will be displayed. 22. Next, select Backup from the Action drop-down list, and select File from the To drop-down list. 23. Click OK to download the configuration text file (param.txt) to your com- puter. DX8210 Barcode Scanner...
LED Indicators LED Indicators The DX8210 barcode scanners have several tube LEDs spanning the top and front panel. The indicators have the following meanings: Description READY / NETCONFIG Solid GREEN indicates the device is ready to operate. GOOD / SETUP...
1. Press the button (the Status LED will give a visual feedback). 2. Hold the button until the specific function LED is on (TEST, LEARN, SETUP, or NETCONFIG). 3. Release the button to enter the specific function. DX8210 Barcode Scanner...
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Control Panel Buttons Once button is pressed and held, the cycle of LEDs activation is as follows: Release Button to Exit Release Button to enter Test Mode Reference Manual...
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Barcode Scanning Features Release Button to enter Learn Mode Release Button to enter Setup Mode Release Button to enter Network Configuration Mode DX8210 Barcode Scanner...
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Control Panel Buttons Test Mode Once entered, the five LEDs are activated and if the scanner starts reading bar- codes. The LEDs indicate the read rate percentage. In case of a NO READ condi- tion, only the Status LED is on and blinks. The LEDs indicate the read rate percentage as follows: To exit the Test Mode, press the X-PRESS push button once.
LEDs will flash 3 times. Built-In Calibration for Top-Mount When installing a top mounted DX8210 scanner, the Use Built-in Calibration selection in the Device Settings | Device Name | Mounting window can be used as a quick alternative to the PackTrack Wizard.
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Built-In Calibration for Top-Mount 4. With the scanner powered on and the conveyor stopped, tape a piece of paper on the conveyor directly below the top-mounted scanner. The scanner must be mounted with its face parallel and level with the conveyor sur- face.
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8. Enter the Y Offset distance measured in the Y Offset (Distance from Trigger) text field. 9. Measure the X Offset from the edge of the conveyor (outside package edge) to the locus mark on the paper. 10. Enter the X Offset distance measured in the X Offset text field. DX8210 Barcode Scanner...
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Built-In Calibration for Top-Mount 11. Measure the Z Offset from the 0 (zero) locator on the face of the scanner to the locus mark on the paper. 12. Enter the Z Offset distance measured in the Z Offset text field. 13.
2. In e-Genius, navigate to Diagnostics | Read Test. The Read Test window opens. Click Start Test. The resulting Y-Coordinate returned should be close to the Y Offset measured in the Alternate Built-In Calibration for Top-Mount pro- cedure. DX8210 Barcode Scanner...
Built-In Calibration for Top-Mount Built-In Calibration Dynamic Test 1. Turn on the conveyor. 2. In e-Genius, navigate to Diagnostics | Monitor. The Monitor window opens. 3. Place a test label in the center of a box, and run the box under the scanner. 4.
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Repeat the test three more times with a label on the trailing edge of the same box and on the leading and trailing edges of a tall system box. In each case, the monitor window message should show “Placed Label.” DX8210 Barcode Scanner...
PackTrack™ PackTrack™ PackTrack is a patented operating mode for Datalogic Omni-Directional Reading Stations used to read and correctly assign codes read on different packs when placed in the scanner Reading Area at the same time. In fact, in the following example, the codes of two or more consecutive packs are found at the same time in the scanner reading area.
Then make adjustments as necessary and repeat the test. If the scanner continues to have problems reading the barcode, contact Datalogic (www.data- logic.com...
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A read test tool has now been added to the bottom section of the PackTrack Calibration Wizard, which can supply the read rate and XYZ coordinates. 7. Repeat the test for both legs (each laser line of the X-pattern) of a DX8210 scanner.
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Barcode Scanning Features 3. Select Leg1 from the drop-down list at the top of the window. 4. Click Launch Wizard. The PackTrack Calibration Wizard window opens. DX8210 Barcode Scanner...
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You will measure and enter XYZ coordinates for barcodes in three different locations along each of the DX8210’s laser line (legs). One leg of a top-mounted and side- mounted DX8210 scanner is shown in the illustrations below.
PackTrack Calibration Wizard. Your measurements will likely differ from those shown below. 4. Measure the distance for Y from the trigger (PS line) to the barcode scan- ner's laser line on the barcode, and enter that distance in the first box under Y-Coord (mm). DX8210 Barcode Scanner...
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PackTrack™ To make it easier to measure the Y-Coordinate, place a box along the photoelectric sensor laser line (Trigger). Then the end of the tape measure or ruler can be place against the edge of the box. See below. Your measurements will likely differ from those shown below. 5.
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8. Measure the distance for X from the left edge of the conveyor bed to the center of the barcode, and enter that distance in the first box under X- Coord (mm). Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 9. Measure the distance for Y from the trigger (PS line) to the barcode scan- ner's laser line on the barcode, and enter that distance in the first box under Y-Coord (mm). Your measurements will likely differ from those shown below. 10.
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Your measurements will likely differ from those shown below. 15. Measure the distance for Z from the conveyor bed to the barcode, and enter that distance in the first box under Z-Coord (mm) Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 16. Click Calibrate 3. PackTrack data is displayed for the third code. 17. Click Compute Results. The results are displayed at the top of the PackTrack Calibration window. 18. Click Update. "Update Successful" should be displayed in the PackTrack Cal- ibration window.
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Your measurements will likely differ from those shown below. 23. Measure the distance for Z from the conveyor bed to the barcode, and enter that distance in the first box under Z-Coord (mm) Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 24. Click Calibrate 1. PackTrack data is displayed for the first code. 25. Place a system barcode on the conveyor bed in the laser line close to the left See illustration below. edge (X=0 edge) of the conveyor bed. Reference Manual...
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27. Measure the distance for Y from the trigger (PS line) to the barcode scan- ner's laser line on the barcode, and enter that distance in the first box under Y-Coord (mm). Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 28. Measure the distance for Z from the conveyor bed to the barcode, and enter that distance in the first box under . Since the barcode is Z-Coord (mm) directly on the conveyor bed, the value should be "0." Your measurements will likely differ from those shown below.
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32. Measure the distance for Y from the trigger (PS line) to the barcode scan- ner's laser line on the barcode, and enter that distance in the first box under Y-Coord (mm). Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 33. Measure the distance for Z from the conveyor bed to the barcode, and enter that distance in the first box under . Since the barcode is Z-Coord (mm) directly on the conveyor bed, the value should be "0." Your measurements will likely differ from those shown below.
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Barcode Scanning Features 36. Click Update. "Update Successful" should be displayed in the PackTrack Cal- ibration window. 37. Close the PackTrack Calibration Wizard window. PackTrack Calibration Coeffi- cients have been populated on the Scanner Mounting widow. DX8210 Barcode Scanner...
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PackTrack™ 38. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. (section “Verifying PackTrack Calibration”...
3. Measure the distance for X from the edge of the conveyor bed to the bar- code (right edge of box), and enter that distance in the first box under X- Coord (mm) in the PackTrack Calibration Wizard. Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 4. Measure the distance for Y from the trigger (PS line) to the center of the barcode (edge of the box), and enter that distance in the first box under Y- Coord (mm). To make it easier to measure the Y-Coordinate, place a box along the photoelectric sensor laser line (Trigger).
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8. Measure the distance for X from the left edge of the conveyor bed to the center of the barcode (right edge of box), and enter that distance in the first box under X-Coord (mm). Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 9. Measure the distance for Y from the trigger (PS line) to the center of the barcode (leading edge of the box), and enter that distance in the first box under Y-Coord (mm). Your measurements will likely differ from those shown below. 10.
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15. Measure the distance for Z from the conveyor bed to the laser line inter- secting the barcode (center of barcode), and enter that distance in the first box under Z-Coord (mm) Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 16. Click Calibrate 3. PackTrack data is displayed for the third code. 17. Click Compute Results. The results are displayed at the top of the PackTrack Calibration window. 18. Click Update. "Update Successful" should be displayed in the PackTrack Cal- ibration window.
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23. Measure the distance for Z from the conveyor bed to the center of the bar- code, and enter that distance in the first box under Z-Coord (mm) Your measurements will likely differ from those shown below. DX8210 Barcode Scanner...
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PackTrack™ 24. Click Calibrate 1. PackTrack data is displayed for the first code. 25. Next, place a system barcode overhanging the top corner of the tallest box specified for your scanning system as shown in the illustration below. Place the box close to the left edge of the conveyor bed, aligning the top corner with the laser line as shown.
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29. Click Calibrate 2. PackTrack data is displayed for the second code. 30. Finally, place a system barcode on the leading right edge of a small box close to the conveyor bed, as shown in the illustration below. DX8210 Barcode Scanner...
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PackTrack™ 31. Measure the distance for X from the left edge of the conveyor bed to the center of the barcode (right edge of box), and enter that distance in the first box under X-Coord (mm). Your measurements will likely differ from those shown below. 32.
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35. Click Compute Results. The results are displayed at the top of the Pack- Track Calibration window. 36. Click Update. "Update Successful" should be displayed in the PackTrack Cal- ibration window. 37. Close the PackTrack Calibration Wizard window. PackTrack Calibration Coefficients have been populated on the Scanner Mounting widow. DX8210 Barcode Scanner...
PackTrack™ 38. When you have finished making changes, click Update All to save all pend- ing changes, click Reset All to revert to all previously saved values, and click Reset Page to revert to previous saved values on the current page. 39.
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7. Check the Monitor to make sure the barcode on the box is being read. If you see a no read (the barcode doesn’t read on the box), double check your physical measurements you entered in the PackTrack Calibration Wizard, and enter them again. DX8210 Barcode Scanner...
Replacing an Installed DX8210 Replacing an Installed DX8210 If for any reason, a scanner fails, it can be replaced quickly with a spare unit with parameters recovered from flash memory or a saved parameter file. This procedure assumes that system parameters have been properly saved as described in sections , and .
If the Enable Automatic Slave Replacement check box has NOT been selected and saved in the system parameters, use the following procedure to replace a slave scanner: 1. Remove power from the array. 2. Remove the power and I/O cables from the scanner being replaced. DX8210 Barcode Scanner...
Replacing an Installed DX8210 3. Label the cables attached to ETH1 and/or ETH2 so you can easily identify where they were connected, then remove the cables. 4. Detach the existing scanner from its mounting bracket, leaving the bracket attached to the mounting structure.
Other layouts require the use of a specific SC5000 Controller model. The accessories and cables indicated in the following figures are Datalogic prod- ucts. We suggest their use to guarantee the correct system functioning.
Typical Layouts Large Synchronized Network Layout When building a large local EBC (Ethernet Based Connectivity) network an SC5000 Controller should be used together with a PWR-480B power supply unit. In this case the SC5000 unit acts as the system master and is connected to the host through one of its interfaces.
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The remaining part of the layout (scanners, PWR etc.) does not change. As already mentioned, the CBX510 can also be used to wire the Trigger and Encoder signals (and other I/O) as an alternative to the M12 connection. DX8210 Barcode Scanner...
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Typical Layouts For applications having regular shaped packs, the default settings are sufficient, but for Airport applications working in PackTrack Operating Mode, irregular shaped packs can cause PS signal glitches resulting in false "packs too short" or "packs too close" errors. To correct this, set the following Operating Modes parameters: Minimum Dis- tance Between Packs = 200 mm, Minimum Pack Length = 200 mm, Window Dimension = 200 mm.
With just a set of partial scans on the label (obtained using the motion of the label itself), the DX8210 is able to “reconstruct” the barcode. A typical set of partial scans is shown in the figure below: None of the partial scans contains the whole label.
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, depending on standard a values of 45° and 30°. DX8210 scanners provide omnidirectional reading by dividing the scan line into two legs, which produce a cross pattern where angle is fixed for each leg (see figure below).
Reading Diagrams The model type is shown on the serial label. • DX8210-2100 is Standard Resolution • DX8210-4100 is Standard Resolution Extended • DX8210-4200 is High Resolution Extended These reading diagrams were based on the following environment: • 1000 scans per second (standard) throughout depth-of-field (DOF)
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Reading Diagrams • ANSI Contrast Grade 84% or greater • ANSI “Grade A” Print Quality • Pitch not greater than +/- 15° • Skew not greater than +/- 15° Reference Manual...
Chapter 6 Maintenance Overview This chapter provides instructions for maintaining optimum performance and life for your DX8210 barcode scanners. It provides specific information on: • Maintenance Procedures • Exterior Cleaning • Mounting Hardware Checks • Wiring Connection Checks Item Description Soft-bristle brush For cleaning the unit’s exterior...
Maintenance Tasks Maintenance Tasks Perform the maintenance tasks on an “as needed” basis to assure proper opera- tion of the barcode scanner. Task schedule frequency depends upon the applica- tion environment conditions. It only requires a few minutes to complete each maintenance task.
3. Clean the photoelectric sensor’s lens using the denatured alcohol solution and a cotton swab or lens paper. 4. Clean the reflector using the denatured alcohol solution and a cotton swab or lens paper. 5. Verify photoelectric sensor operation. DX8210 Barcode Scanner...
Maintenance Tasks Cleaning the Tachometer If your application uses the tachometer option for tracking purposes, be sure to clean the tachometer wheels periodically as outlined below. 1. Turn off the product transport. 2. Turn off the scanner by disconnecting the power source. 3.
If after performing maintenance, the barcode scanning system continues to per- form below the normal operations experienced with the system under normal daily conditions, contact Datalogic through our website at www.datalogic.com. Verify Photoelectric Sensor Operation 1. Block the Photoelectric Sensor emitter beam to confirm it is aligned prop- erly with the reflector.
For further information on training, contact us through the Datalogic website at www.datalogic.com. When contacting Datalogic for help with a scanner, please be ready to share the unit serial number with the Datalogic technician. The unit’s serial number tag is located on the device, where shown below.
In a Master-Slave configuration, all Slave scanner alarms and failures can also be indicated on the Master by turning on the Master’s GOOD LED. This feature can be enabled by checking the HMI Settings | LED Settings | Indicate Errors on Mas- ter parameter. DX8210 Barcode Scanner...
Error Codes and Resolutions Error Codes and Resolutions Error Descrip- Sever- Explanation Symptom Troubleshooting Action required Code tion - In a tunnel configuration, In a Master/ - The scan- the cabling that Slave configura- ning tunnel's connects the tion, the Master - Make sure cables no-read rate system into to a...
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Input is Input 1 Error stuck in the Failure active state - No data will - Check the - Replace the pho- (PackTrack be transmitted functionality of toelectric sensor. Mode). to the Host. the photoelectric sensor. DX8210 Barcode Scanner...
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Error Codes and Resolutions Error Descrip- Sever- Explanation Symptom Troubleshooting Action required Code tion No Phase "time- out" is exceeded (On-Line and PackTrack Mode). No Phase Error Error - Trigger must be identified within a speci- fied time. - Check the - The scanner alignment of the Secondary PS...
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Protocol Index Ethernet message not Socket 6 Error received on User Error Socket 6. Fieldbus mod- ule type does not match spec- ified model. Fieldbus Error Mismatch - Module selec- tion incorrect compared to the actual module installed. DX8210 Barcode Scanner...
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Error Codes and Resolutions Error Descrip- Sever- Explanation Symptom Troubleshooting Action required Code tion - Confirm that the unit is not communicating to the host. Fieldbus Error configur- - Unable to - Confirm that - Replace fieldbus Config Error ing fieldbus communicate the fieldbus module.
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- The host Fieldbus nicate with the loses commu- - Confirm that - Replace fieldbus Comm Error fieldbus mod- nication with the fieldbus module. Error ule. the scanner. parameters are configured prop- erly (see section “Fieldbus” on page 116). DX8210 Barcode Scanner...
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Error Codes and Resolutions Error Descrip- Sever- Explanation Symptom Troubleshooting Action required Code tion - Confirm that all the scanners are connected in the chain. - Use the scan- When the - The system ner test mode to SC5000 is used, experiences a confirm that the the scanner...
Chapter 8 Technical Features This chapter provides detailed specifications for the DX8210 Omnidirectional Barcode Scanning Systems. It provides specific information on: • Electrical Features • Optical Features • Reading Features • Physical Features • Environmental Features • X-PRESS Interface •...
Technical Specifications Technical Specifications ELECTRICAL FEATURES Power Supply Voltage 20-30VDC 1 – 0.7 A Max. (note: 1.3A max peak at motor start-up) Consumption 20 W typical Distributable Current 0.6 A Max. (through I/O connector) Communication Interfaces Main RS232 1200 to 115200 bit/s Main RS422 full-duplex 1200 to 115200 bit/s Auxiliary RS232...
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Up to 10 different symbologies during the same reading phase Headers and Termina- Up to 128-byte headers and 128-byte terminators tors Code Reconstruction ACR™ Technology Parameter Storage Non-volatile internal FLASH OTHER Service Options Installation services and on-site training DX8210 Barcode Scanner...
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Technical Specifications Warranty 2-year limited, parts and labor Product not installed on provided bracket. Reference Manual...
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