M&C CSS Series Instruction Manual
Wall mount gas conditioning unit mount
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Summary of Contents for M&C CSS Series
- Page 1 ® Gas conditioning unit Series CSS CSS-M/W wall mount Instruction Manual Version 1.02.00...
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Page 2: Table Of Contents
Contents General information ........................4 declaration of conformity ......................4 Safety instructions ........................5 Warranty ............................5 Used terms and signal indications .................... 6 Introduction ..........................7 Application ..........................7 Technical Data ..........................8 Description ..........................9 Receipt of marchendise and storage ................... 10 Installation instructions ....................... - Page 3 Dear customer, Thank you for buying our product. In this instruction manual you will find all necessary information about this M&C product. The information in the instruction manual is fast and easy to find, so you can start using your M&C product right after you have read the manual. If you have any question regarding the product or the application, please don’t hesitate to contact M&C or your M&C authorized distributor.
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Page 4: General Information
Head Office M&C TechGroup Germany GmbH Rehhecke 79 40885 Ratingen Germany Telephone: 02102 / 935 - 0 Fax: 02102 / 935 - 111 E - mail: info@mc-techgroup.com www.mc-techgroup.com GENERAL INFORMATION The product described in this manual has been built and tested in our production facility. All M&C products are packed to be shipped safely. -
Page 5: Safety Instructions
SAFETY INSTRUCTIONS Please follow these safety directions and instructions regarding installation, commissioning and operation of the CSS-M/W: Read this manual before commissioning and operating the product. Please make sure to follow all safety instructions. Installation and commissioning of electrical devices must be carried out only by qualified skilled personnel in compliance with the current regulations. -
Page 6: Used Terms And Signal Indications
USED TERMS AND SIGNAL INDICATIONS This means that death, severe physical injuries and/or important material damages will occur in case the respective safety measures are not fulfilled. D AN G E R ! This means that death, severe physical injuries and/or important material damages may occur in case the respective safety measures are not fulfilled. -
Page 7: Introduction
INTRODUCTION The gas conditioning unit CSS-M/W for wall mounting is a completely pre-assembled compact gas conditioning system working continuously and delivering a sample gas quantity of max. 70Nl/h. The entire gas conditioning unit is housed in a compact and robust steel sheet case which ensures that the gas analyses can be carried out quickly, safely and with a minimum amount of maintenance. -
Page 8: Technical Data
TECHNICAL DATA Gas Conditioning Unit Type CSS-M/W Sample outlet dew point Range of adjustment: +2 °C (+35.6 °F) ..+15 °C (+59 °F), factory setting: +5 °C (+41 °F) Dew point stability at constant conditions < ± 0.1 °C (± 0.18 °F) Sample inlet temperature **max. -
Page 9: Description
DESCRIPTION Figure 2 shows the dimensions and construction of the CSS-M/W. 101,5 37,75 Figure 2 Dimensions CSS-M/W Fine filter FPF-2-0,3GF Electronic controller Flow meter FM40 with sample gas outlet Peristaltic pump SR25.2 with condensate outlet ... -
Page 10: Receipt Of Marchendise And Storage
A liquid alarm sensor is integrated in the filter FPF-2-0,3GF to protect the downward analysers against liquid irruptions and to increase the operating safety of the whole system. In case of liquid inrush, the internal electronic of the sample gas pump is automatically switched off. RECEIPT OF MARCHENDISE AND STORAGE The gas sampling system CSS-M/W is a completely pre-installed unit. -
Page 11: Supply Connections
SUPPLY CONNECTIONS 12.1 HOSE CONNECTIONS Sample gas inlet DN4/6 Sample gas outlet DN4/6 Mains cable Signal cable 3000mm 3000mm Condensate out DN3,2/6,4 350mm Figure 3 Hose connections CSS-M/W Do not mix up the hose connections; the connections are marked accordingly in figure 3. N O T E ! After having connected all lines, please check the seals. -
Page 12: Electrical Connections
The hose will no longer be able to slip off, and is now compression-proof. The hoses are to be removed in the reverse order. Aggressive condensate is possible. W A R N I N G ! Wear protective glasses and proper protective clothing! 12.2 ELECTRICAL CONNECTIONS False supply voltage can damage the equipment. -
Page 13: Starting
STARTING Before starting the gas conditioning system, pay attention to the site-oriented and process-oriented precautions. Please check once again that the operating voltage (see type plate) corresponds to the supply voltage! Before connecting the equipment to the mains voltage, the main switch must be in position “0“. -
Page 14: New Pump Switch Since 06/2007
13.2 NEW PUMP SWITCH SINCE 06/2007 In the past time, it happened repeatedly that the pump switch of the gas conditioning system CSS-M.. failed. For that reason, we changed the switch in 06/2007 into a key button. The effect is that the switch status of the pump in case of a voltage loss does not exist any more. -
Page 15: Maintenance
Aggressive condensate possible. W A R N I N G ! Wear protective glasses and proper protective clothing! MAINTENANCE Before carrying out any maintenance work, the specific safety instructions referring to the instalment and the process must be observed! Dangerous voltage. Before any maintenance work is carried out on W A R N I N G ! the gas conditioning system, put the main switch of the instrument into position “0”... -
Page 16: Replacement Of The Filter Element And The O-Ring
15.1 REPLACEMENT OF THE FILTER ELEMENT AND THE O-RING In any case you open the filter, the filter element must be changed. N O T E ! For changing the filter element and the O-ring: Disconnect the mains voltage; ... -
Page 17: Figure 6 Replacement Of The Pump Hose
15.3.1 REPLACEMENT OF THE PUMP HOSE Aggressive sample residues possible. W A R N I N G ! Wear protective glasses and proper protective clothing during dismountage, repair or cleaning of the peristaltic pump! In case you send the peristaltic pump to the M&C Service Department, please indicate what medium has been lifted. -
Page 18: Figure 7 Disassembly Of Pump Head And Driver
15.3.2 CHANGE OF CONTACT PULLEYS AND SPRINGS Switch off the mains; Unscrew nuts of the pump head (metric wrench size 5.5) and remove snap ring from motor shaft; Figure 7 Disassembly of pump head and driver ... - Page 19 At first delivery two different types of springs are mounted in the driver (right and left springs). When spare springs are ordered, for simplified storage only one type will be delivered (right spring) that can be N O T E ! replaced without any problems and guarantees full functionality when all four springs are replaced.
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Page 20: Operating Of The Integrated Electronic Temperature Regulator
OPERATING OF THE INTEGRATED ELECTRONIC TEMPERATURE REGULATOR During normal operation, the display of the temperature regulator shows the actual cooling temperature. Figure 9 shows the front view of the temperature regulator. Figure 9 Front view of the temperature regulator 16.1 CHANGING THE SET VALUE For changing the set value, you must press the P-button <... -
Page 21: Trouble Shooting
TROUBLE SHOOTING The following table shows possible sources of errors and how to remove them (not applicable for the starting-up phase). Display Fault Possible cause Examination/Correction None No supply voltage; Check the supply voltage according to the type plate; Control whether the mains plug is put in correctly or whether the main switch is in position „1“;... - Page 22 Display Fault Possible cause Examination/Correction Sample line to the No gas flow? analyser clogged or squeezed; Loosen the outlet hose on the analyser side and check on the threaded hose coupling whether sample gas flows; Sample gas does not flow? Clean the clogged line or replace it;...
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Page 23: Spare Part List
SPARE PART LIST Wear, tear and replacement part requirements depend on specific operating conditions. The recommended quantities are based on experience and are not binding. Gas Conditioning Unit Version CSS-M/W (V) Consumables, (E) Recommended Spare Parts and (T) Spare Parts Recommended quantity after operation of [years] Part No. -
Page 24: Appendix
APPENDIX Circuit diagram CSS-M/W For further product documentation, please see our internet catalogue: www.mc-techgroup.com Instruction manual peristaltic pump SR25.1, Instruction manual diaphragm pump series N Flowmeter FM 40, document : 9.2 Liquid alarm sensor LA1..., document : 8.1 CSS-M/W | 1.02.00... -
Page 25: Figure 10 Circuit Diagram Css-M/W
Figure 10 Circuit diagram CSS-M/W www.mc-techgroup.com CSS-M/W | 1.02.00...