SystemAir Topvex FR03 Operation And Maintenance Instructions
Compact air handling unit
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Summary of Contents for SystemAir Topvex FR03
- Page 1 Topvex FR03, FR06, FR08, FR11 Compact Air Handling Unit Operation and Maintenance Instructions 129451-EN_GB Document in original language 24-06-2015 A001...
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Page 2: Table Of Contents
Contents 1 Warnings........................... 1 2 Product Description........................2 2.1 Description of Internal components..................3 2.1.1 Supply and Extract air Fans ..................3 2.1.2 Supply and Extract air Filters ................... 3 2.1.3 Heat Exchanger ...................... 4 2.1.4 Temperature sensors....................4 2.1.5 Water heating battery ....................4 2.1.6 Electrical Heater ..................... -
Page 3: Warnings
Children should be supervised so that they can not play with the product. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB... -
Page 4: Product Description
Fig. 2 Components HW units (in case of installed water heating battery) Table 1: Component descriptions EL and HW units Position Description Fan supply air. Fan extract air. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451... -
Page 5: Description Of Internal Components
The alarm value is set according to recommendations for the factory mounted filters. It is possible to adapt settings to specific installations and filter types, see Alarm settings in chapter 4.3. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions... -
Page 6: Heat Exchanger
• Efficiency temperature sensor In Topvex FR03–11 all temperature sensors are mounted and wired inside the unit except for the supply air sensor, which is loosely delivered with the unit and needs to be installed in the supply air duct externally from the unit. -
Page 7: Internal Components Electrical Connection Box
• All electrical connections must be carried out by an authorized installer and in accordance with local rules and regulations. Topvex FR03–11 are equipped with a built in regulator and internal wiring (figure 3). Fig. 3 Electric components Position description Regulator E-28 WEB. -
Page 8: Operating The Control Panel
Mounting holes. Connection block. Connection to brown cable. Connection to yellow cable. Connection to white cable. Connection to black cable. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451... -
Page 9: Commissioning
Shows the actual extract air temperature Actual:..ºC Set the supply air set point. Default is 18°C (logon Setp.: 18 ºC to service level needed, code 2222, to change default setting) Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451... - Page 10 To enter Administrator level use code 3333 in the “Configuration menu”. Note: To perform more advanced settings please see the separate “General Commissioning Record” on www.systemair.com, online catalogue Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
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Page 11: Menu Overview
Status of the demand ventilation (CO2/VOC) function. Never Status of the fire damper Fire damper function function when fire alarm is active. Not active Operation when alarm Stopped Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451... - Page 12 Set the maximum and minimum control allowed supply air temperature in case of cascade control. Max/min supply setp. Logon to service level needed to change settings. Max: 30ºC Min: 14.0ºC Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 13 Frequency Frequency control manual. control manual Fans controlled by setting fixed output signal. Output: This menu option becomes visible if the unit is configured for "Manual frequency”. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 14 Act. Comp: outdoor temperatures. The m³/h compensation can be positive or negative. Shows the actual airflow compensation. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 15 The actual external pressure control EAF and set point for the extract air fan. Actual: Only visible if the unit is Setp.: configured for "Pressure control" (VAV). Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 16 00:00–24:00 Possible to set 2 periods per Per 2: day. 00:00–00:00→ Note the settings in the Reduced Speed commissioning record. Monday-Friday Per 1: 00:00–24:00 Per 2: 00:00–00:00 Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 17 Set the output signal between Manual set: 0-100%. The outputs Y1, Y2 and Y3, if in Auto-mode, will follow the signal according to the set split values. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 18 Set the Outdoor air damper to Outdoor air damper Auto, Open or Close Auto Exhaust air Set the Exhaust air damper to Auto, Open or Close damper Auto Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 19 See Corrigo manual-Ventilation application for more information. Shutdown mode Set P-band and I-time for the Shutdown function P-band: 100.0°C I-time: 100.0 Note: See Corrigo manual-Ventilation application for more information. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 20 → Alarm delays Set the alarm delays and allowed deviation delays for the different functions → Restore alarm Reset the service alarm (filter alarm). Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 21 Active with enthalpy control and Active with both cooling recovery and enthalpy control. → Extra sequence Y5 can be configured to Active or Not Extra sequency active. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 22 Set the fan speed in percentage free cooling of the normal speed for each fan individually during the free SAF: 0 % cooling sequence EAF: 0 % Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 23 Normally closed or Not active Normally open. Operation when Choose operation when alarm is alarm active Stopped, Continuous run, Normal run, Only Stopped SAF, or Only EAF Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 24 Activation temp: Outdoor temperature limit to 0,0° C allow deicing function. Outdoor temperature limit for forced stop deicing, interlock of Stop temp SAF: bypass deicing. -8,0° C Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
- Page 25 Function External display, Exp Expansion unit and freq conv or Exp and ext display. Slave → Function Port2 Exp and ext display PDTxxC-2 Pressure dual transmitter module. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451...
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Page 26: Free Cooling Description
If above conditions are met the free cooling function is started, if not the unit goes back to OFF position. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions... -
Page 27: Maintenance
Cleaning the fans. Cleaning extract louvres and supply air diffusers. Cleaning the outdoor air intake. Cleaning the duct system. Or in accordance with local rules and regulations Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451... -
Page 28: Maintenance Instructions
The bag filter cannot be cleaned and must be changed when necessary. New filters can be ordered from Systemair. Operation time between filter changes depends on the air pollution at the installation site. A differential pressure switch indicates when it’s time to change the filters. This will trigger an alarm in the control panel. -
Page 29: Checking The Heat Exchanger
Slide out the exchanger block until the end of the tracks. Warning The heat exchanger block is heavy. Use proper support device when taking out the heat exchanger block for maintenance! Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451... -
Page 30: Checking The Fans
Do not use water. White spirit can be used to remove accumulations which are otherwise difficult to remove. Allow drying properly before remounting. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB... -
Page 31: Cleaning Extract Louvres And Inlet Diffusers
Therefore, if the battery replacement takes less than 10 minutes, there will be no need to reload the program, and the clock will continue to run normally. The replacement battery must be of the type CR2032. Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB... -
Page 32: Troubleshooting
The alarm button (pos.1, figure 4) opens the alarm queue. When pressing this button active and non-acknowledged alarms will be displayed in the menu window. The alarm-LED (pos.2, figure 4) is Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions... -
Page 33: Service
SE-7 3930 S kinns ka tte be rg www .systemair .com S we de n Fig. 6 Type label Position Description Item number Production order number Consecutive number Production date Product code (product specification) Topvex FR03, FR06, FR08, FR11 Operation and Maintenance Instructions Systemair Sverige AB 129451... - Page 34 Systemair AB reserves the right to make changes and improvements to the contents of this manual without prior notice. Systemair Sverige AB Industrivägen 3 SE-739 30 Skinnskatteberg, Sweden Phone +46 222 440 00 Fax +46 222 440 99 www.systemair.com...
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