Siemens SINAMICS G120D Getting Started Manual
  1. Manuals
  2. Brands
  3. Siemens Manuals
  4. Control Unit
  5. SINAMICS G120D
  6. Getting started manual

Siemens SINAMICS G120D Getting Started Manual

Power modules
Hide thumbs Also See for SINAMICS G120D:
Table of Contents

Advertisement

Quick Links

See also: Function Manual , Manual
SINAMICS G120D
Control Units:
Power Modules: SINAMICS PM250D
Getting Started Guide · 03/2012
SINAMICS
Answers for industry.
SINAMICS CU240D-2
SINAMICS CU250D-2

Advertisement

Table of Contents
loading

Related Manuals for Siemens SINAMICS G120D

Summary of Contents for Siemens SINAMICS G120D

  • Page 1 SINAMICS G120D Control Units: SINAMICS CU240D-2 SINAMICS CU250D-2 Power Modules: SINAMICS PM250D Getting Started Guide · 03/2012 SINAMICS Answers for industry.
  • Page 3 Safety notes Introduction Installation SINAMICS Commissioning SINAMICS G120D Getting Started Troubleshooting Getting Started Firmware V4.5 FW V4.5 A5E03404762A AB...
  • Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 5: Table Of Contents

    Basic EMC Rules .........................21 3.5.3 Equipotential bonding G120D-2....................23 3.5.4 Grounding details.........................25 Connections and cable for the SINAMICS G120D ..............27 Settings PROFIBUS DP address with DIP switches ..............40 Connecting the PROFINET interface...................41 Selecting the interface assignments ....................42 Commissioning ............................47 Default settings for the SINAMICS G120D ..................47 Commissioning with the IOP......................47...
  • Page 6 Table of contents Getting Started Getting Started, FW V4.5, A5E03404762A AB...

  • Page 7: Safety Notes

    Safety notes It has to be ensured by the machine manufacturer, that the line-side overcurrent protection equipment interrupts within 5 s (immovable equipment and modules in immovable equipment) in the case of minimum fault current (current on complete insulation failure to accessible conductive parts that are not live during operation and maximum current loop resistance).
  • Page 8 Safety notes Transport and storage CAUTION Don't drop the converter or converter components during transport and storage. Protect the equipment from water (rainfall) and excessive temperatures. Installation and Commissioning WARNING Wherever faults occurring in the control equipment can lead to substantial material damage or even grievous bodily injury (that is, potentially dangerous faults), additional external precautions must be taken or facilities provided to ensure or enforce safe operation, even when a fault occurs (e.g.
  • Page 9 (refer to the catalogue for the type of fuse). Repair WARNING Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual.
  • Page 10 Safety notes Getting Started Getting Started, FW V4.5, A5E03404762A AB...

  • Page 11: Introduction

    The SINAMIC G120D is a range of Inverters for controlling the speed of three-phase motors. The Inverter consists of two parts, the Control Unit (CU) and the Power Module (PM). In the table below is listed the various CUs and PMs that comprise the SINAMICS G120D system. Table 2- 1...
  • Page 12 Introduction 2.1 SINAMICS G120D Inverter Table 2- 2 PM250D Power Modules for the SINAMICS G120D Inverter Frame Rated output Rated output Order number size power current based on High Overload (HO) 0.75 kW 2.2 A 6SL3525-0PE17-5AA1 1.5 kW 4.1 A 6SL3525-0PE21-5AA1 3.0 kW...

  • Page 13: Commissioning Tools

    Introduction 2.2 Commissioning tools Commissioning tools Figure 2-1 Commissioning tools - PC or IOP Handheld Kit Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 14 Auto hotspot PC Connection Kit Comprising STARTER DVD and USB cable. 6SL3255-0AA00-2CA0 Optional memory card for storing and SD card 6ES7954-8LB00-0AA0 transferring the inverter settings MMC card 6SL3254-0AM00-0AA0 See also STARTER Download (http://support.automation.siemens.com/WW/view/en/26233208) Getting Started Getting Started, FW V4.5, A5E03404762A AB...

  • Page 15: Installation

    Installation General layout SINAMICS G120D General layout of SINAMICS G120D The locations and description of the various interface connections on the Control Units (CU) - CU240D-2 and CU250D-2 including the Power Module (PM) PM250D are detailed in the diagram and table below.
  • Page 16 Installation 3.1 General layout SINAMICS G120D Figure 3-1 SINAMICS G120D CU240D-2, CU250D-2 and PM250D layout Getting Started Getting Started, FW V4.5, A5E03404762A AB...

  • Page 17: Fitting The Cu To The Pm

    Installation 3.2 Fitting the CU to the PM Table 3- 1 Description of interfaces Description Description ① ⑨ Optical PC connection HTL Encoder connection ② ⑩ Status LEDs Digital Inputs 0 and 1 ③ ⑪ 24 V DC supply IN Digital Inputs 2 and 3 ④...
  • Page 18 Installation 3.2 Fitting the CU to the PM Figure 3-2 Fitting the Control Unit to the Power Module Getting Started Getting Started, FW V4.5, A5E03404762A AB...

  • Page 19: Drill Pattern Sinamics G120D

    Installation 3.3 Drill pattern SINAMICS G120D Drill pattern SINAMICS G120D Drill pattern and dimensions The inverter has an identical drill pattern for all frame sizes. The drill pattern, depth and tightening torques are shown in the diagram below. Figure 3-3...
  • Page 20 Installation 3.3 Drill pattern SINAMICS G120D Mounting orientation The inverter has been designed to be table-mounted or side-mounted, it cannot be mounted upside-down. The minimum clearance distances are as follows: ● Side-by-side - no clearance distance is required ● Above and below the inverter 150 mm (5.9 inches).

  • Page 21: Sinamics G120D Electrical Data

    Installation 3.4 SINAMICS G120D Electrical data Vertical mounting In some applications it may be advantageous to mount the Inverter vertically as shown in the figure above. If the Inverter is mounted in the vertical position, the output current of the Inverter must be reduced to prevent overheating of the Inverter, this is known as derating the Inverter.
  • Page 22 Installation 3.4 SINAMICS G120D Electrical data Product Frame size Rated output Fuse Rated output Rated input 3NA3… current current 6SL3525-… Type 0PE24-0AA1 10.2 0PE25-5AA1 13.2 12.2 0PE27-5AA1 17.7 Standby current The PM250D Power Module has a unique standby current characteristic which needs to be taken into account when calculating the requirements of the line supply.

  • Page 23: Emc Installation Guidelines

    Installation 3.5 EMC installation guidelines EMC installation guidelines 3.5.1 Connections and interference suppression All connections should be made so that they are permanent. Screwed connections on painted or anodized metal components must be made either by means of special contact washers, which penetrate the isolating surface and establish a metallically conductive contact, or by removing the isolating surface on the contact points.
  • Page 24 Installation 3.5 EMC installation guidelines ● Signal and data cables and line supply cables should not be routed in parallel to motor cables. ● Signal and data cables and line supply cables should not cross motor cables; if crossing is necessary, they should cross at an angle of 90°. ●...

  • Page 25: Equipotential Bonding G120D-2

    Grounding and high-frequency equipotential bonding measures The following figure illustrates all grounding and high-frequency equipotential bonding measures using an example with the SINAMICS G120D-2. Figure 3-5 Grounding and high-frequency equipotential bonding measures in the drive system and in the plant ①...
  • Page 26 Installation 3.5 EMC installation guidelines The line supply cable of the inverter can be unshielded. The converter has to be grounded by this cable. The shielded motor cable provides high-frequency equipotential bonding between the converter and the motor terminal box. The shield of the motor cable has to be connected to ③...

  • Page 27: Grounding Details

    Installation 3.5 EMC installation guidelines 3.5.4 Grounding details Overview It is essential that the SINAMICS PM250D Power Module is grounded correctly to avoid sporadic trips and unpredictable EMC problems occurring during the operation of the Inverter. Grounding principle The PE terminal located on the left-hand side of the Power Module and is used to ground the Inverter to the local grounding terminals;...
  • Page 28 3.5 EMC installation guidelines Line supply and motor cables It is essential to the proper functioning of the SINAMICS G120D-2 Inverter that the line supply and motor cable connections are grounded correctly. The correct method of grounding the connections are shown in the diagram below. Although the line supply and motor cable connectors are of a different type, the principle of grounding them is the same.

  • Page 29: Connections And Cable For The Sinamics G120D

    Installation 3.6 Connections and cable for the SINAMICS G120D Connection Clamping range without Clamping range Spanner Order No. thread/length inlet width D (mm) max/min Ø (mm) max/min Ø (mm) C (mm) SW x E (mm) M16 x 1.5 11 - 7 9 - 5 20 x 22.2...
  • Page 30 Installation 3.6 Connections and cable for the SINAMICS G120D Cable lengths The maximum cable lengths for all the inverters are shown in the table below. Table 3- 4 Maximum cable lengths Cable Screening Max. length Motor* Screened 15 m (49 ft)
  • Page 31 Installation 3.6 Connections and cable for the SINAMICS G120D Outline block diagram Figure 3-10 Outline block diagram SINAMICS CU240D-2 and PM250D Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 32 Installation 3.6 Connections and cable for the SINAMICS G120D Figure 3-11 Outline block diagram SINAMICS CU250D-2 and PM250D WARNING High voltage - temperature and brake connections The temperature and brake connections on the motor output from the Inverter carry very high voltages.
  • Page 33 The detailed specifications for the cables, connectors and tools required to manufacture the necessary cables for the SINAMICS G120D are listed in the following tables. The connections that are detailed in this section relate to the physical connections that exist on the Inverter.
  • Page 34 Installation 3.6 Connections and cable for the SINAMICS G120D Table 3- 7 Push-Pull variant PROFINET and POWER connectors Connector Phoenix Contact part numbers Identification number Order number MSTB Power (Qty 2) VS-PPC-C2-MSTB-MNNA-P13-A5-SP 1608704 RJ45 PROFINET (Qty 2) VS-PPC-C1-RJ45-MNNA-PG9-8Q5 1608016 Table 3- 8...
  • Page 35 Installation 3.6 Connections and cable for the SINAMICS G120D Table 3- 10 Temperature sensor and EM brake Power cable Belcom Temperature sensor pair EM Brake pair rating size "DESINA" Crimp size Crimp number Crimp size Crimp number Cable No. 0.75 kW...
  • Page 36 Installation 3.6 Connections and cable for the SINAMICS G120D Figure 3-12 G120D CU240D-2 PROFIBUS terminal diagram Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 37 Installation 3.6 Connections and cable for the SINAMICS G120D Figure 3-13 G120D CU240D-2 PROFINET terminal diagram Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 38 Installation 3.6 Connections and cable for the SINAMICS G120D Figure 3-14 G120D CU250D-2 PROFIBUS terminal diagram Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 39 Installation 3.6 Connections and cable for the SINAMICS G120D Figure 3-15 G120D CU250D-2 PROFINET terminal diagram Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 40 Installation 3.6 Connections and cable for the SINAMICS G120D Figure 3-16 G120D CU250D-2 PROFINET Push-Pull terminal diagram Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 41 Installation 3.6 Connections and cable for the SINAMICS G120D Figure 3-17 G120D CU240D-2 PROFINET Push-Pull terminal diagram Getting Started Getting Started, FW V4.5, A5E03404762A AB...

  • Page 42: Settings Profibus Dp Address With Dip Switches

    Installation 3.7 Settings PROFIBUS DP address with DIP switches Figure 3-18 PM250D connections diagram Settings PROFIBUS DP address with DIP switches Setting the PROFIBUS DP address Prior to using the PROFIBUS DP interface, the address of the node (Inverter) must be set using the seven PROFIBUS DP address DIP switches on the Control Unit.

  • Page 43: Connecting The Profinet Interface

    Installation 3.8 Connecting the PROFINET interface Setting the PROFIBUS DP address via DIP switches The PROFIBUS DP address can be set via DIP switch, as shown in the table below. Table 3- 11 Example address for the PROFIBUS DP interface DIP switch Add to address Example 1: Address = 3 = 1 + 2...

  • Page 44: Selecting The Interface Assignments

    Installation 3.9 Selecting the interface assignments Selecting the interface assignments Description The converter offers different predefined assignments (macros) for its inputs and outputs and the fieldbus interface. Only the inputs and outputs whose functions change by selecting a specific assignment, are shown on the following pages.
  • Page 45 Installation 3.9 Selecting the interface assignments You must enable the safety function. Two safety functions The default "Macro 6" is available only with Control Units CU240D-2 DP F, CU240D-2 PN F and CU240D-2 PN F PP. You must enable the safety function. Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 46 Installation 3.9 Selecting the interface assignments Automatic/local - Changeover between fieldbus and jog mode Factory settings for the converter. Motorized potentiometer You must enable the safety function. Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 47 Installation 3.9 Selecting the interface assignments Two-wire control Applications with analog setpoint You must enable the safety function. Process industry Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 48 Installation 3.9 Selecting the interface assignments Distributed conveyor technology The converter inputs and outputs are interconnected with process data 7 (PZD7) of the fieldbus. Basic positioner Macro 26 is set in the factory setting of the converter. Getting Started Getting Started, FW V4.5, A5E03404762A AB...

  • Page 49: Commissioning

    Commissioning Default settings for the SINAMICS G120D Factory default settings The inverter system is shipped from the factory as a Control Unit and a Power Module. Without any parameterization or after a factory reset, the inverter can be operated without...

  • Page 50: Basic Commissioning With Iop And P0015 Macros

    Commissioning 4.2 Commissioning with the IOP The IOP is connected to the Inverter using an Optical RS232 cable. It will automatically recognise the specific Control Unit to which it is connected, and displays only the parameters and funtionality of the connected Control Unit. What do you need? The IOP Handheld Kit is a completed package that contains the necessary items to commission and configure the Inverter utilizing the Optical Interface.
  • Page 51 Commissioning 4.2 Commissioning with the IOP Select "Basic Commissioning..." from the Wizards menu. Select "Yes" or "No" to a factory reset. The factory reset is performed prior to saving all the parameter changes that have been made during the basic commissioning process. Select the Control Mode for the attached motor.
  • Page 52 Commissioning 4.2 Commissioning with the IOP At this stage the wizard will begin to ask for the data relating specifically to the attached motor. The data is obtained from the motor rating plate. The Motor Data screen indicates the frequency characteristic of the attached motor.
  • Page 53 Commissioning 4.2 Commissioning with the IOP 11. Input the correct Motor Speed from the motor rating plate. This value is given in RPM. 12. Select to run or disable Motor Data Identification function. This function, if active, will not start until the first run command is given to the Inverter.
  • Page 54 Commissioning 4.2 Commissioning with the IOP 16. Set the Minimum Speed at which the attached motor should run. 17. Set the Ramp Up time in seconds. This is the time the Inverter/motor system will take from being given the run command, to reaching the selected motor speed.

  • Page 55: Commissioning The Application

    Commissioning 4.3 Commissioning the application Commissioning the application Commissioning the applications The Intelligent Operator Panel (IOP) allows the commissioning of a variety of applications utilizing a step-by-step wizard that presents the user with the questions relevant to the application being commissioned. When used in conjunction with the various wiring diagrams contained within the IOP Operating Instructions, the application can be quickly and easily commissioned.
  • Page 56 Commissioning 4.4 Reset Parameters to Factory Settings For further information, refer to the section "Factory Settings of the Control Unit" in this manual. Note When resetting the parameters to the factory setting, the communications memory is re- initialized. This means that communications are interrupted for the time it takes to perform the reset.

  • Page 57: Troubleshooting

    Troubleshooting List of alarms and faults Axxxxx Alarm Fyyyyy: Fault Table 5- 1 The most important alarms and faults of the safety functions Number Cause Remedy F01600 STOP A Triggered STO Select and then deselect again. F01650 Acceptance test required Carry out acceptance test and create test certificate.
  • Page 58 Troubleshooting 5.1 List of alarms and faults Number Cause Remedy F01034 Unit switchover: Calculation of Select the value of the reference parameter so that the parameters involved the parameter values after can be calculated in the per unit notation (p0304, p0305, p0310, p0596, reference value change p2000, p2001, p2002, p2003, r2004).
  • Page 59 Troubleshooting 5.1 List of alarms and faults Number Cause Remedy F07320 Automatic restart aborted Increase the number of restart attempts (p1211). The current number of start attempts is shown in r1214. Increase the wait time in p1212 and/or monitoring time in p1213. Create ON command (p0840).
  • Page 60 Troubleshooting 5.1 List of alarms and faults Number Cause Remedy F07901 Motor overspeed Activate precontrol of the speed limiting controller (p1401 bit 7 = 1). F07902 Motor stalled Check whether the motor data has been parameterized correctly and perform motor identification. Check the current limits (p0640, r0067, r0289).
  • Page 61 Troubleshooting 5.1 List of alarms and faults Number Cause Remedy F08700 Communications error A CAN communications error has occurred. Check the following: Bus cable  Baud rate (p8622)  Bit timing (p8623)  Master  Start the CAN controller manually with p8608 = 1 after the cause of the fault has been resolved! F13100 Know-how protection: Copy...

  • Page 62: Status Led Overview

    Troubleshooting 5.2 Status LED overview Number Cause Remedy F30011 Line phase failure Check the converter's input fuses. Check the motor cables. F30015 Motor cable phase failure Check the motor cables. Increase the ramp-up or ramp-down time (p1120). F30021 Ground fault Check the power cable connections.
  • Page 63 Troubleshooting 5.2 Status LED overview Figure 5-1 Status LED locations Explanation of status LEDs An explanation of the various states indicated by the LEDs are given in the tables below. Table 5- 3 Description of general status LEDS Description of function GREEN - On Ready for operation (no active fault) GREEN - flashing slowly...

  • Page 64: Further Information

    Germany Italy Spain United Kingdom +33 (0) 821 801 122 +49 (0)911 895 7222 +39 (02) 24362000 +34 902 237 238 +44 161 446 5545 Further service contact information: Support contacts (http://support.automation.siemens.com/WW/view/en/16604999) Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 65 Manuals can be download using the Italian following link: inverter operating the inverter. French Description of inverter Document download Spanish functions. (http://support.automation.siemens.c Technical data. om/WW/view/en/25021636/133300) Function Manual Safety Configuring PROFIsafe. English, Integrated Installing, commissioning and German SINAMICS Manual Collection (DVD)
  • Page 66 Troubleshooting 5.3 Further information Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 67 Getting Started Getting Started, FW V4.5, A5E03404762A AB...
  • Page 68 Siemens AG We reserve the right to make technical Industry Sector changes. Drive Technologies © Siemens AG 2012 Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY www.siemens.com/sinamics-g120...

This manual is also suitable for:

Sinamics cu250d-2Sinamics cu240d-2Sinamics pm250d

Table of Contents