Maktek MR20 Installation, Usage And Maintenance Manual

Radiant heater

Advertisement

Quick Links

RADIANT HEATER
INSTALLATION,USAGE AND
MAINTENANCE
MANUAL
MR20
-MR30
-
MR 40
-MR55

Advertisement

Table of Contents
loading

Summary of Contents for Maktek MR20

  • Page 1 RADIANT HEATER INSTALLATION,USAGE AND MAINTENANCE MANUAL MR20 -MR30 MR 40 -MR55...
  • Page 2: Table Of Contents

    CONTENT INSTALLATION INSTRUCTIONS Important data before installation.......................3 Points to take into account while installation..................4 Opening chain and brackets………………………………………………………………………………...5 Placing heater pipes...................……………………...6 Installation of pipe set........................….7 Reflector installation..........................8 Burner installation..........................9 Heater gas and electricity line connection schema..............….…10 Burner electricity schema........................11 USER INSTRUCTIONS Safety Warnings ..........................12-13 First use of radiant............………………………………………………...14 Error detection and generating solutions..............……………..15...
  • Page 3 TECHNICAL SPECIFICATIONS MODEL MR20 MR30 MR40 MR55 Gas Connection 1/2" 230V 50HZ Electricity Connection 230V 50HZ MONOPHASE Current 1A (Max) External Fuse Ø 60 , between 3 – 6meter Ø 80 Exhaust diameter (mm) Till 3 meter IP X4D Electric isolation...
  • Page 4 Dear Maktek customer, We are proud to inform you that, by choosing MAKTEK RADIANT HEATER you obtained a high technology product with its modern and aesthetic design, to operate efficiently in your workplace for many years. This handbook is prepared to ensure that you get the highest effectivity and efficiency from your product. I nappropriate mounting, installation, setting, service and maintenance may cause the product to malfunction, resulting in the aplliance to go out of warranty or even may cause injuries to people.
  • Page 5: Important Data Before Installation

    Maktek Radiant heaters are designed for efficinet heating in industrial facilities, wide and open areas and shouldn't be misused. Maktek can not be held responsible for any inconvenience and negativities that may arise as a consequence of subsequent changes in the...
  • Page 6: Points To Take Into Account While Installation

    MINIMUM INSTALLATION DISTANCE MAKTEK RADIANT HEATER is produced in compliance with TS EN 416-1 standarts. It is necessary to pay attention for installation distance that was stated in this guide for maksimu efficiency, thermal comfort and reducing fire risk. Number Equivalent of Letters...
  • Page 7: Opening Chain And Brackets

    Distance between chains and brackets must be illustrated sizes. ATTENTION: Regulation and rules determined by Maktek AS and subscribed gas company, must be implemented exactly while choosing the installation place. Producer company can not be held from the negative situations and conditions caused from failing to comply regulations and...
  • Page 8: Placing Heater Pipes

    Stage 2: Placing Heater Pipes 1. Extend the pipes onto the hanger profiles. 2.Mount the pipe retainers (U-Bolt) on hanger profiles as shown in picture. 3.Set the 100mm distance between burner's ends that chimney will fix and hanger profile. 4.Tighten the krom pipe end point's U-bolt in the way completely tighten the pipe which burner inserted , tighten other U-bolts in the way pipe will be released by help of lock nuts.
  • Page 9: Installation Of Pipe Set

    Stage 3: Combining Heater Pipe Set Combine the pipes end to end without interspacing. Center the half of the pipe press clamp on one pipe and the other half on other pipe and press the clamp by using M8 imbus screw, nut and washer as shown on picture.
  • Page 10: Reflector Installation

    Stage 4: Installation of Heat Reflector Fistly pass the reflectors in hanger profiles and extend on pipes as shown in picture. Leave 100mm distance between reflector end and pipe's burner fix end. There are 5 each screw holes on 3mm diameter one end and 4mm diameter other end of the reflectors. For making radiant connections healthly, superimpose 4mm diameter perforated end on 3mm diameter perforated end of the reflector and align the hole centers, make screwing on all holes and lastly srew the reflector holder part as shown in picture.
  • Page 11: Burner Installation

    Stage 5: Installation Of Burner Mate the cast barrel at the end of burner into the crome pipe and push till the fulcrum lean on pipe. Finally ,fix burner to the chrome pipe by using M8 Setscrew. You can tighten setscrews with allen key.
  • Page 12: Heater Gas And Electricity Line Connection Schema

    GAS, ELECTRICITY AND CHIMNEY CONNECTION WARNINGS ABOUT WASTE GAS 1-IF THE RUNNING PLACE OF THE RADIANT, IS OPEN Waste gas can be left in open areas.If there is flammable material or stuff near the waste gas outlet, waste gas must be removed with 90 degree elbows. 2- IF THE RUNNING PLACE OF THE RADIANT, IS CLOSED Waste gas must remove from the place by a chimney in closed places.
  • Page 14: Safety Warnings

    Radiant can break down for any reason.Radiant can show errors caused from anything. Mekanik yada elektriksel ayarlama, tamir ve bakım durumları için sadece MAKTEK YETKİLİ SERVİS’ lerini arayınız. You can understand if user can fix or intervention of autorised service can fix the problem, by reading data and directives in this guide.
  • Page 15 NOTE: Unconfirmed part mounting to the system or making changes without permission can cause damages on radiant and cause the damage to be out of guarantee. For this reason, only confirmed spare parts ( by Maktek) must be used while changing parts.
  • Page 16: First Use Of Radiant

    BEFORE FIRST OPERATION. First Operation must be done only by MAKTEK Autorised Services for safe and efficient running and validation of the warranty. before firs use; • Gas type and pressure must be checked. • Be sure that gas line is open and reaches the radiant.
  • Page 17: Error Detection And Generating Solutions

    Burner gas input can not be at right pressure. Optimal ptressure in 20mbar in natural gas. Radiant is damaged the above this pressure level. If the ignition problems continues even you followed all rules and red error led flashes, call Maktek autorised service and make necessary investigation and repair done.
  • Page 18: Cleaning And Maintenance Of Radiant

    CLEANING AND MAINTENANCE OF THE RADIANT ROUTINE MAINTENANCE ATTENTION! Surface of the heater can be hot. Do not get close to heaters without using necessary protective equipment and clothes and taking security precautions. Reflectors can be cleaned with soft fabric by using unflammable and nonabrasive (not solvent based ) detergent after being sure heater cold and electricity line is switched off.
  • Page 19: Guarantee Conditions

    ATTENTION: It is necessary to obey all the rules and regulations that MAKTEK and subscribed gas company determined while choosing radiant mounting place. Producer company can not be held responsible for negative conditions caused from violating legal rules and regulations.
  • Page 20: Demounting Of Burner

    ATTENTION! : FIRE OR EXPLOSION RISK. Disconnect the gas and electricty connection before starting any repairing or service operation! PART REPLACEMENT AND VE REPAIR METHOD • DISMANTLING THE BURNER For changing any part in burner box; • Remove the gas and electric connections, •...
  • Page 21: Changing Electrods

    • 2. CHANGING TURBULATOR, INJECTOR AND ELECTRODES • Remove the silicon hoses from the fan. They are connected to the protecting case's connection point on side of fan. • Remove the burner ventilation cap by unsnapping fixing screw (look, picture 2a) •...
  • Page 22: Ignition Card And Demounting Gas Valve

    • DISMOUNTING ELECTRONIC CARD AND GAS VALVE For dismantling gas valve or electronic card; • Open the burner pods cap that has gas valve and electronic card on it by dismantling screws (see picture 3a). • Elektronik kart t gaz valfine sabitleyen vidayı, karta bağlı olan kablo soketini ve kart t n sol yanında takılı olan elektrod kablolarını sökerek, kart t brülör kutusundan çıkart t nız.
  • Page 24: Gas Valve And Bridge Parts

    Combining Gas Valve and Bridge Parts...
  • Page 26 RADIANT HEATER PACKAGE CONTENT ACCORDING TO MODELS MODEL / NUMBER OF PARTS Part Name MR20 MR30 MR40 MR55 Heater burner 1 Pcs 1 Pcs 1 Pcs 1 Pcs Hanger Profile 9 Pcs 9 Pcs 4 Pcs 5 Pcs Heat Reflector...

This manual is also suitable for:

Mr30Mr40Mr55

Table of Contents