Evco EVJ 800 series Installer Manual

Evco EVJ 800 series Installer Manual

Controllers for blast chillers
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EVCO S.p.A.
EVJ800 | Installer manual ver. 1.0 | Code 144J800E104
EVJ 800 series
Controllers for blast chillers
ENGLISH
INSTALLER MANUAL ver. 1.0
CODE 144J800E104
page 1 of 48

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Summary of Contents for Evco EVJ 800 series

  • Page 1 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 EVJ 800 series Controllers for blast chillers ENGLISH INSTALLER MANUAL ver. 1.0 CODE 144J800E104 page 1 of 48...
  • Page 2 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Important Read this document carefully before installation and before using the device and take all the prescribed precautions. Keep this document with the device for future consultation. Only use the device in the ways described in this document. Do not use the device as safety device.
  • Page 3: Table Of Contents

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Index INTRODUCTION ......... 4 Pre-cooling ..........18 Product description ........4 Manual defrosting ........19 Models available and hardware features ..5 Fish sanitation ......... 20 INSTALLATION........... 6 Ice cream hardening ......... 21 Format features .........
  • Page 4: Introduction

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 INTRODUCTION Product description Controllers in the EVJ 800 range are capable of performing blast chilling and blast freezing cycles in an intuitive way, both temperature and time controlled, with hard/soft function.
  • Page 5: Models Available And Hardware Features

    • Digital outputs compressor 30 A 30 A defrost evaporator fan condenser fan (configurable) needle probe heater (configurable) Communications ports TTL MODBUS for EVCO accessories • • Other features clock • alarm buzzer • • BLE connectivity for EVconnect app...
  • Page 6: Installation

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 INSTALLATION Format features The controller is available in a compact version with a plastic container and holding flaps. The user interface has a 2.8 inch colour graphic display, 6 capacitive keys and an IP65 front.
  • Page 7 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Panel, from behind N.B. the thickness of a glass panel must be between 2.0 and 4.0 mm (1/16 and 1/8 in), while that for a methacrylate panel must be between 2.0 and 3.0 mm (1/16 and 1/8 in).
  • Page 8: Electrical Connection

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Electrical connection EVJ805 EVJ815 page 8 of 48...
  • Page 9: Operating The Device

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 OPERATING THE DEVICE Initial switch-on Connect the device to the power supply: a neutral system loading screen will be presented: Once loading is complete, the device will display the mode it was in before being powered down: - on the Home screen with no power failure message;...
  • Page 10: Display

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 DISPLAY Keys Each of the 6 keys activates different functions depending on the navigation level or the function currently running. KEYS FUNCTION - Enables the quick selection of a blast chilling cycle.
  • Page 11: Icons

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Icons ICON DESCRIPTION Cabinet temperature Core temperature Blast chilling Hard blast chilling Blast freezing Soft blast freezing Time-controlled cycle Compressor output on Cycle in progress Door open The icon will automatically disappear the next time the door is closed or when a key is pressed...
  • Page 12 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Blast chilling/blast freezing cycle completed successfully Blast chilling/blast freezing cycle not completed successfully page 12 of 48...
  • Page 13: Settings

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 SETTINGS Initial information The list of settings is accessed by pressing on the Home page. Languages The choice of languages consists of Italian, English, French, German, Spanish, Portuguese, Simplified Chinese and Traditional Chinese.
  • Page 14: Haccp Alarms

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 HACCP alarms Access the SETTINGS menu with the key, select HACCP ALARMS and press to see the last 9 HACCP alarms stored. If there are no HACCP alarms stored, the display will show the words “NO ALARM”.
  • Page 15: Functions

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 FUNCTIONS Operating cycles The device is capable of managing the following blast chilling and blast freezing cycles: - temperature controlled blast chilling and conservation - hard temperature controlled blast chilling and conservation...
  • Page 16: Needle Probe Insertion Test

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 While the cycle is being carried out, the display will show the most significant data: - when the refrigeration plant is active, the compressor icon at the top left will be illuminated;...
  • Page 17 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Once the desired cycle has been selected, by pressing the key it is possible to add a phase (hard for blast chilling, soft for blast freezing) that will be carried out preliminary to the standard phase, thus changing from a single phase to a two phase cycle.
  • Page 18: Pre-Cooling

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 On completion of the blast chilling/blast freezing cycle, when the needle probe has reached the right temperature or the time period is finished, the buzzer sounds and the conservation phase begins. If the temperature controlled cycle is not completed in the allotted time, the problem will be notified by displaying an alarm message.
  • Page 19: Manual Defrosting

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Access the SPECIAL CYCLES menu using the key and select PRE-COOLING: at this point the working SETPOINT setting screen is displayed, the value of which is given by parameter r12 but which can be modified using keys.
  • Page 20: Fish Sanitation

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Defrosting can also be carried out automatically during conservation or pre-cooling at time intervals set by parameter d0, provided that this value is not set to 0. Regardless of how they have been started up, defrosting cycles are managed by the following parameters.
  • Page 21: Ice Cream Hardening

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 During a sanitation cycle, the device will always display the cabinet temperature and, depending on the phase in progress, the blast chilling end temperature or the duration of the holding phase.
  • Page 22: Thawing

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Thawing The thawing cycle is only available if the load managed by the K4 output is the thawing heater (u1 = 2). Access the SPECIAL CYCLES menu from the...
  • Page 23: Cabinet Sterilisation

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 set 1 = initial setpoint set 2 = final setpoint Five parameters are used to manage the ventilation (one for each phase). The parameters define the fan operation as either continuous or in parallel with the compressor/thawing heater.
  • Page 24: Heating The Needle Probe

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 The display will show the count-down for the remaining time. At the end of the cycle the buzzer sounds for 1 second and the device returns to the Home page.
  • Page 25 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 RED MEATS - NEEDLE PROBE Phase 1 Cabinet setpoint -25°C Needle probe setpoint 20°C Phase 2 Cabinet setpoint -5°C Needle probe setpoint 3°C Conservation Cabinet setpoint 2°C WHITE MEATS...
  • Page 26: Managing The Loads

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 MANAGING THE LOADS Door frame heating The output is present only if the load managed by output K4 is the door frame heater (u1 = 0). This function is activated automatically when the controller is switched on or is in operation and the temperature in the cabinet falls below the value set by parameter u5.
  • Page 27: Evaporator Fans

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Evaporator fans The management of the evaporator fans varies according to the cycle activated, as specified below. Moreover, the management mode varies according to whether the evaporator probe is present, which can be enabled by setting parameter P4 to 1.
  • Page 28: Alarm

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Alarm Output present only with u2 = 3 (alarm). This activates when an alarm is set off and deactivates when the alarm stops. Needle probe heating Output present only with u2 = 2 (needle heating).
  • Page 29: Configuration Parameters

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 CONFIGURATION PARAMETERS The parameters are set by default in °C and the relative values and limits are shown in the table in this unit of measurement. In order for the controller to display the values in °F, set P2 to 1 and after the change, disconnect the power from the device and then reconnect it.
  • Page 30 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 freezing; see also parameter r5 Product temperature to end temperature controlled blast freezing; °C see also parameter r6 Maximum permitted duration for temperature controlled blast chilling; see also parameter r3 Maximum permitted duration for temperature controlled blast freezing;...
  • Page 31 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Product temperature setpoint for the first phase of sanitation °C and cabinet temperature setpoint for the second phase of sanitation Duration of second sanitation phase °C Cabinet temperature setpoint for the third phase of sanitation...
  • Page 32 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 PAR. DEFAULT MIN. MAX. U.M. COMPRESSOR PROTECTION Minimum time between restoration of power supply after a power failure occurring during operating cycle compressor switch-on Minimum time between two consecutive compressor switch-ons...
  • Page 33 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 If the evaporator probe is not present (P4=0), it sets the defrost duration If the evaporator probe is present (P4=1), it sets the maximum defrost duration. See also parameter d2...
  • Page 34 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Maximum temperature alarm delay ("HIGH TEMPERATURE" code) from the start of conservation Power failure duration sufficient for the power failure alarm to be saved (“POWER FAILURE” code) when this is restored = alarm not signalled °C...
  • Page 35 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Condenser fan switch-off delay from when the compressor is switched off (only if the condenser probe is not present) Condenser fan status during defrosting - - - - = off...
  • Page 36 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Load managed by output K5 0=cabinet light - - - - 1=UV lamp 2= needle probe heater 3=alarm Cabinet temperature over which the door heaters are switched °C Time the UV lamp is on for the sterilisation cycle Temperature to end needle probe heating;...
  • Page 37 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Baud rate = 2,400 baud - - - - = 4,800 baud = 9,600 baud = 19,200 baud Parity = none - - - - = odd = even...
  • Page 38: Alarms

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 ALARMS Alarms The alarms will be displayed on the Home page if the effect is to interrupt or to prevent the activation of the cycle. If they are such as to allow the continuation of the cycle in progress they will instead take the place of the "cycle progress bar"...
  • Page 39 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Evaporator probe error. To correct: the same as for the cabinet probe error but with reference to the evaporator probe. EVAPORATOR Main results: PROBE if parameter P4 is set to 1, defrosting will last for the time set by parameter d3...
  • Page 40 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Low pressure alarm. To correct: check the condition of the multi-purpose input check the value of parameter i6. LOW PRESSURE Main results: if the cycle underway requires the use of the compressor, the cycle will be interrupted the alarm output will be activated the condenser fan will be switched on.
  • Page 41 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Sanitation alarm. To correct: SANITATION check that the needle probe has been correctly inserted and check the value of PROBE parameters r17 and r18. INSERTION Main results: the sanitation cycle will be interrupted.
  • Page 42: Technical Specifications

    EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 TECHNICAL SPECIFICATIONS 10.1 Technical specifications Purpose of the control device Function controller Construction of the control device Built-in electronic device Container Black, self-extinguishing Category of heat and fire resistance Measurements 111.4 x 76.4 x 48.0 mm (4 3/8 x 3 x 1 15/16 in)
  • Page 43 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Rated impulse-withstand voltage 2.5 KV Over-voltage category Software class and structure Available in EVJ815 (with built-in secondary lithium battery) but not available in EVJ805 Clock drift: ≤ 60 s/month at 25 °C (77 °F) Clock Clock battery autonomy in the absence of a power supply: >...
  • Page 44 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Additional features of Type 1 or Type 2 actions Displays 2.8 inch TFT graphic display, 16 colours, 320 x 240 pixel resolution Alarm buzzer Built-in 1 TTL slave port for EVJKEY programming key, for EVlink (to operate Communications ports the EVconnect app) or for TTL/RS-485 EVIF22TSX serial interface.
  • Page 45 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 Notes ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ ______________________________________________________________________________________________ page 45 of 48...
  • Page 46 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 page 46 of 48...
  • Page 47 EVCO. The customer (manufacturer, installer or end- user) assumes all responsibility for the configuration of the device. EVCO accepts no liability for any possible errors in this document and reserves the right to make any changes, at any time without prejudice to the essential functional and safety features of the equipment.
  • Page 48 EVCO S.p.A. EVJ800 | Installer manual ver. 1.0 | Code 144J800E104 EVCO S.p.A. Via Feltre 81, 32036 Sedico Belluno ITALY Tel. 0437 / 8422 Fax 0437 / 83648 info@evco.it www.evco.it page 48 of 48...

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