Fr Esh Wat Er Cool I Ng - Volvo Penta 2001 Workshop Manual

FR ESH W ATER CO O LI NG 2002, 2003
Pos 21 and 23 ar e f or hot wat er out l et .
1 .
Fi t t he ci r cul at i on pum p ( com pl et e wi t h t ensi oner br acket and spacer sl eeve, posi t i on 4) . Ti ght en t he bol t s ( M 8x75) t o
20 N m ( 2, 0 k pm ) ( 14. 7 f t . l bs) , posi t i on 1 .
2 .
Sus pend t he heat exchanger l oosel y by t he r ear bol t ( M 8x 16 and spr i ng was her . ), posi t i on 5 .
a)
Fi t t he pi pe ( posi t i on 6) and t he hose ( posi t i on 3) bet ween t he heat exchanger and t he sea- wat er pum p, usi ng
doubl e hos e c l am ps ( appl y s oapy wat er t o t he r ubber r i ngs, appl i es f or al l r ubber r i ngs) .
b) Fi t t he pi pe
bet ween
t he heat - exchanger and t her m ost at housi ng, posi t i on 7 .
c)
Fi t t he pi pe bet ween t he heat - exchanger and t he ci r cul at i on pum p,
posi t i on 8 .
3 .
Locat e t he pi pes i n t he heat - exchanger and and dr aw i t f or war d t i ght eni ng i t wi t h t he t wo bol t s ( M 8x 16 and spr i ng
washer s) , posi t i ons 5 and 9 .
4 .
Fi t t he pi pe bet ween t he heat - exchanger and t he exhaust el bow, posi t i on 10 . NO TE! The hol der f or t he pi pe, ( posi t i on
11) and t he l ock ( posi t i on 11 a) .
5 .
Fi t t he pi pe bet ween t he ci r cul at i on pum p ( l ower out l et ) and t he cyl i nder head, posi t i on 12 .
6 .
Fi t t he pi pe bet ween t he ci r cul at i on pum p ( upper out l et ) and t he cyl i nder head, posi t i on 13 .
7 . Fi t t he al t er nat or ,
pl ace t he bol t f or t he t ensi oner br acket wi t h t he head f or war ds . Put on and t ensi on t he V- bel t .
8 .
Fi t t he expansi on t ank t o t he exhaust el bow, posi t i on 15 .
9 .
Fi t t he hose bet ween t he t ank and t he ci r cul at i on pum p ( doubl e pi pe ) 2002 = 450 m m( 17 . 7 i n) , 2003 = 550 m m( 21 . 7
i n) ( onl y si ngl e hos e c l am ps ar e used on t he f r esh- wat er syst em ) , posi t i on 16 .
10 . Fi t t he ni ppl e, posi t i on 17 .
11 .
Fi t t he hose bet ween t he t ank and t he t her m ost at housi ng ( ni ppl e 17) : 2002 = 350 m m( 13 . 8 i n) , 2003 = 450 m m( 17 . 7
i n) , posi t i on 18 .
12 . Fi t t he pl ugs i n t he exhaust el bow and t he cyl i nder head, posi t i ons 19 and 20 .
13 .
Fi l l t he s y s t em t o t he r i ght l evel wi t h a m i xt ur e of f r esh wat er ( 50%
)
and ant i - f r eeze ( 50% ) , al t em at i vel y r u s t - p r o t e c t i o n
addi t i ve ( VP accessor y) . The f r esh- wat er syst em vol um es: 2002 = 4. 0 dm 2 ( l i t r e) ( 0. 88 I m p. gal s) ( 1. 1 US gal s) ,
2003 = 5 . 5 dm 3 ( l i t r e) ( 1 . 2 I m p . gal s) ( 1 . 45 US gal s) .