Volvo Penta 2001 Workshop Manual page 18

8 . I nser t t he cont r ol r od t hr ough t he bl ack and i nt o t he t i m i ng
gear casi ng . I nst al l t he bear i ng bal l ( 1) i nt o t he cont r ol r od and
push t he cont r ol r od t hr ough t he
hol e i n
t he cont r ol l ever ( 2) .
Fi t
t he spr i ng ( 3) and
scr ew on t he end ni ppl e ( 4) unt i l i t
b o t t o m s
( Not e! Do not use any t ool s) . Sc r ew i n t he upper bol t s
( wi t h copper seal i ng washer s) t hat gui de t he cont r ol r od .
Then, s c r ew t he l ower bol t s t hat hol d t he cont r ol r od i n pl ace
i n t he engi ne bl ock . NO TE! The l ower bol t s shoul d not have
seal i ng washer s . Appl y Per m at ex
t o t he
t hr eads . Chec k t hat
t he cont r ol r od m ov es f r eel y .
9 . I nst al l t he oi l pum p' s gear wheel accor di ng t o t he m ar k s
( f r om t he di sassem bl y) . I nser t a new O - r i ng i n t he t i m i ng
gear cover . Oi l t he gear wheel and f i t The cover usi ng a new
seal i ng r i ng .
2001
10 . I nser t t he key f or t he pul l ey i n t he cr ankshaf t and i nst al l
t he pul l ey . Ti ght eni ng t or que 40 N m ( 4, 0 k pm ) ( 29 . 5
f t . I bs) .
11 . Cl ean t he val ve l i f t er s car ef ul l y and coa t t he cont act
sur f ace agai nst t he c am s haf t wi t h m ol y bdenum d i s u l p h i d e
. Oi l t he val ve gui des i n t he bl ock and i nst al l t he l i f t er s .
Cl ean t he r ol l er l i f t er s of t he f uel i nj ect i on pum ps and
i n s t a l l t hen i n t he bl ock . Lock t he r ol l er l i f t er s wi t h scr ews
t hr ough t he bl ock af t er t he i nst al l at i on ( appl y Per m at ex t o
t he t hr eads) . Chec k car ef ul l y t o m ak e sur e t hat t he l i f t er s
ar e cor r ect l y i nst al l ed and t hat t hey ar e r unni ng easi l y i n
t he gr oov e .
Regar di ng t he i nst al l at i on of t he
cyl i nder head,
s eet he
f o l l o w i n g page .