Volvo Penta AQUAMATIC 290-DP Manuals

Manuals and User Guides for Volvo Penta AQUAMATIC 290-DP. We have 1 Volvo Penta AQUAMATIC 290-DP manual available for free PDF download: Workshop Manual

Volvo Penta AQUAMATIC 290-DP Workshop Manual

Volvo Penta AQUAMATIC 290-DP Workshop Manual (181 pages)

Brand: Volvo Penta | Category: Outboard Motor | Size: 3.6 MB

Table of Contents

Table of Contents
4
General Information

6
- Safety Information
  6
  - Introduction
    6
  - Important
    6
- General Information
  9
  - About the Workshop Manual
    9
  - Spare Parts
    9
- Repair Instructions
  10
  - Our Joint Responsibility
    10
  - Tightening Torques
    10
  - Angular Torque
    11
  - Lock Nuts
    11
  - Strength Classes
    11
  - Sealant
    11
  - Safety Instructions for Fluororubber
    12
Special Tools

13
- Chemicals
  17
Drive Models and Generations

18
Design and Function

22
- Model 280
  22
- Models 290-DP, DP-A, DP-B, DP-C
  23
Removing the Sterndrive

24
- Models 280, 285 and 290
  24
- Models SP and DP
  28
Repair Instructions

32
- Upper Gear Housing
  32
- Reconditioning the Universal Joint
  65
- Reconditioning the Shift Mechanism
  67
  - Types of Shift Mechanisms
    67
    
    Shift Mechanism Type 1
    67
    
    Shift Mechanism Type 2
    69
    
    Shift Mechanism Type 3
    71
- Intermediate Housing
  76
- Lower Gear
  89
  - Reconditioning the Lower Gear, Models 280, 285, 290 and SP
    89
    
    Disassembly
    89
    
    Assembly
    93
    
    The Propeller Shaft
    96
    
    Shimming
    97
    
    Final Assembly
    101
  - Reconditioning the Lower Gear, Models 280-DP, 290-DP and DP
    102
    
    Disassembly
    102
    
    Inner Propellershaft
    105
    
    Outer Propeller Shaft
    105
    
    Propeller Shaft Bearing Box
    106
    
    Forward Gear
    107
    
    Vertical Shaft
    107
    
    Assembly
    108
- Shimming the Lower Gear to the Intermediate Housing
  123
- Shimming the Upper Gear to the Intermediate Housing
  125
- Pressure and Vaccum Testing
  127
Installing the Sterndrive

128
- Models 280 and 285
  128
- Model 290, SP and DP
  135
  - Adjusting the Retaining Pawl (Model 290)
    140
  - Oil Filling
    140
  - Propeller Installation
    141
    
    Installing a 'Long Hub' Type of Propeller
    141
    
    Installing a 'Short Hub' Type of Propeller
    141
  - Changing the Direction of the Propeller Rotation
    142
  - Adjustment of the Trim Fin
    143
  - Twin Engine Installation
    143
Transom Shield

145
- Changing Trim Cylinders, Model 290, SP and DP
  145
- Chanching Steering Helmet
  150
  - Removal
    150
Trim System

153
- Changing the Sending Unit
  153
- Changing the Trim System Gear Rack
  154
- Changing the Trim System Gear Wheel
  156
- The Power Trim Pump
  158
  - Removing the Trim Pump from the Boat
    159
  - Removing the Oil Reservoir
    159
  - Replacing Filters
    159
  - Removing the Electric Motor
    160
  - Installing the Elctric Motor
    160
  - Replacing Adapter and Pump Assembly
    160
  - The Relief Valve Assemblies
    161
  - Installing the Trim Pump in the Boat
    161
  - Venting System
    161
  - Test
    161
- Adjusting the Trim Instrument
  161
- Checking the Trim Figure
  162
- Adjusting the Trim Figure
  162
Sterndrive Extensions

163
- Installation Instructions for 1" and 4" Extensions
  163
- The 4" Extension
  163
- The 1" Extension
  164
Welding

165
- Parts that Cannot be Welded
  165
- Parts Which Can be Welded
  165
- Repair Instructions
  165
Painting

166
- Preparing the Sterndrive
  166
- Painting the Underwater Hull
  166
Electrical Wiring Diagrams

167
Technical Data

171
References to Service Bulletin

179

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