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Summary of Contents for Thermo Scientific System IV
- Page 1 Thermo Scientific System IV Heat Exchanger Thermo Scientific Manual P/N U00682 Rev. 03/04/2013 Installation Operation Basic Maintenance Visit our Web site at: http://www.thermoscientific.com/tc Product Service Information, Applications Notes, MSDS Forms, e-mail. Voice Info: (800) 258-0830...
- Page 3 Thermo Scientific System IV Heat Exchanger Thermo Scientific Manual P/N U00682 Rev. 03/04/2013 Installation Operation Basic Maintenance Visit our Web site at: http://www.thermoscientific.com/tc Product Service Information, Applications Notes, MSDS Forms, e-mail. Voice Info: (800) 258-0830...
- Page 4 Thermo Fisher Scientific Sales, Service, and Customer Support 25 Nimble Hill Road 25 Nimble Hill Road Newington, NH 03801 Newington, NH 03801 Tel : (800) 258-0830 or Tel: (800) 258-0830 (603) 436-9444 Sales: 8:00 am to 5:00 pm Fax : (603) 436-8411 Service and Support: 8:00 am to 6:00 pm www.thermoscientific.com/tc Monday through Friday (Eastern Time)
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Page 5: Table Of Contents
System IV Liquid to Liquid Heat Exchanger Instruction and Operation Manual Table of Contents PREFACE Compliance .................... 3 WEEE/RoHS ..................3 After-sale Support ................... 4 Warranty ....................4 Unpacking ....................4 Out of Box Failure................... 4 SECTION I Safety Warnings ....................5... - Page 6 SECTION V Maintenance & Service Service Contracts ................... 14 Facility Water Strainer ................14 Algae ...................... 14 Fault Interlock Contact................14 Configuration ................... 15 Voltage Selection ................... 15 Fuses ..................... 15 Phase Rotation ..................15 Pump Motor Overload Protector.............. 16 Displaying Software Version ..............
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Page 7: Preface
EU Member State, and this product should be disposed of or recycled through them. Further information on Thermo Fisher Scientific’s compliance with these Directives, the recyclers in your country, and information on Thermo Scientific products which may assist the detection of substances subject to the RoHS Directive are available at: www.thermofisher.com/WEEERoHS... -
Page 8: After-Sale Support
After-sale Support Thermo Fisher Scientific is committed to customer service both during and after the sale. If you have questions concerning the operation of your unit, contact our Sales Department. If your unit fails to operate properly, or if you have questions concerning spare parts, contact our Customer Service Department. -
Page 9: Warnings
Section I Safety Warnings Make sure you read and understand all instructions and safety precautions listed in this manual before installing or operating your unit. If you have any questions concerning the operation of your unit or the information in this manual, contact our Sales Department (see After-sale Support). -
Page 10: General Information
Section II General Information Description The Thermo Scientific System IV Liquid to Liquid Heat Exchanger is designed to remove heat from water-cooled instruments. The unit consists of a heat exchanger, recirculation pump, stainless steel reservoir and a microprocessor temperature controller. -
Page 11: Site
Limit the facility water inlet pressure to less than 150 psi (10,2 Bar) and limit the facility water inlet pressure to outlet pressure differential across the System IV to less than 35 psid (2,4 Bar). Refer to the Cooling Capacity chart in Section II, Specifications. The flow rate of the cooling water supply must meet or exceed these requirements for the unit to operate at its full rated capacity. -
Page 12: Electrical Requirements
Electrical Requirements The unit construction provides protection against the risk of electric shock by grounding appropriate metal parts . The protection may not function unless the power cord is connected to a properly grounded outlet. It is the user's responsibility to assure a proper ground connec- tion is provided. -
Page 13: Fluids
Tubing and insulation are available from Thermo Fisher. Contact our Sales Department for more information (see Preface, After-sale Support). It is important to keep the distance between the unit and the instrument being cooled as short as possible, and to use the largest diameter tubing practical. Tubing should be straight and without bends. -
Page 14: Filling Requirements
Filling Requirements Remove the top access panel and locate the reservoir. Fill the reservoir with cooling fluid to within one inch of the top. Since the reservoir capacity is small compared to the volume of the circulating system, keep extra cooling fluid on hand until the circulating system is full. -
Page 15: Start Up
Section IV Operation Start Up Before starting the unit, double check all electrical and plumbing connections and make sure the circulating system (the System III, your application, and the tubing that connects them) has been properly filled with cooling fluid. Turn the RECIRCULATING FLOW CONTROL to “0”. -
Page 16: Temperature Controller
Temperature Controller The microprocessor controller controls temperature using a PID (Propor- tional-Integral-Derivative) algorithm. It is designed with self-diagnostic features and easy to use operator interface. NEXT ENTER Use this key to accept and save changes. YES, This key is used to increase numerical values. This key is used to decrease numerical values. -
Page 17: Tuneloop
TuneLoop The controller is used to tune the COOL PID values; configure the unit to continue to run (Indc) or shut down (FLt) in the event of a fault; set the high (Hit) and low (Lot) temperature limits; and enable/disable auto restart (Auto). If a temperature limit is exceeded the controller will display an error code, see Section VI. -
Page 18: Maintenance & Service
Section V Maintenance & Service For personal safety and equipment reliability, the following procedure should only be performed by a qualified technician. Contact our Service Department for assistance (see Preface, After-sale Support). Service Contracts Thermo Fisher Scientific offers on-site Service Contracts that are designed to provide extended life and minimal down-time for your unit. -
Page 19: Configuration
Configuration The unit top is secured to the cabinet by four ball stud retainers; one at each corner. Remove cabinet top by prying upward gently (cover pops off) in order to perform the following adjustments. In some cases, the side access panels may need to be removed. The access panels are secured using screws installed through the bottom of the cabinet. -
Page 20: Pump Motor Overload Protector
Pump Motor Overload Protector Three phase units with three phase pump motors have a pump motor overload protector. The overload protector prevents the pump motor from exposure to excessively high current. If an overload fault occurs, due, for example, to a heavy work load, the controller will display OL and the unit will shut down. -
Page 21: Troubleshooting
Section VI Troubleshooting Error Codes The controller also has the capability to display error codes. Power up Errors Power up errors are displays until any controller key is pressed. If the error message persists the problem is likely a keypad or controller board failure. Display Indication Er 00... -
Page 22: Service Assistance
Service Assistance If, after following these troubleshooting steps, your units fails to operate properly, contact our Service Department for assistance (see Preface, After- sale Support). Before calling please obtain the following information: Part number Serial number Voltage of unit Voltage of power source Software Version Technical Support Our Service Department can provide you with a complete list of spare parts... -
Page 23: Flow Diagram
Section VII Diagrams Flow Diagram -19-... -
Page 24: Rear View
Rear View -20-... -
Page 25: Appendix
Appendix Water Quality Standards and Recommendations Permissible (PPM) Desirable (PPM) Microbiologicals (algae, bacteria, fungi) Inorganic Chemicals Calcium <40 <0.6 Chloride <25 Copper <1.3 <1.0 Iron <0.3 <0.1 Lead <0.015 Magnesium <12 <0.1 Manganese <0.05 <0.03 Nitrates\Nitrites <10 as N Potassium <20 <0.3 Silicate... -
Page 26: Warranty
Thermo Scientific Product Repair Depot within the warranty period. The expense of returning the unit to the authorized Thermo Scientific Product Repair Depot for warranty service will be paid for by the buyer. Our responsibility in respect to warranty claims is limited to performing the required repairs or replacements, and no claim of breach of warranty shall be cause for cancellation or recision of the contract of sales of any unit. - Page 28 Thermo Fisher Scientific 81 Wyman Street P.O. Box 9046 Waltham, Massachusetts 02454-9046 United States www.thermofisher.com...