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Summary of Contents for Schmalz VSi-HD
- Page 1 Innovative Vacuum for Automation Operating instructions Vacuum switch VSi-HD 30.30.01.01740/00 | 11.2018 www.schmalz.com...
- Page 2 Published by © J. Schmalz GmbH, 11.2018 This document is protected by copyright. J. Schmalz GmbH retains the rights established thereby. Reproduction of the contents, in full or in part, is only permitted within the limits of the legal provisions of copyright law.
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Page 3: Table Of Contents
Intended use ........................8 Requirement for the user ....................8 Product description ......................... 9 General description ......................9 Versions ..........................9 Vacuum switch VSi-HD design ..................9 Technical data ..........................10 General data ........................10 Electrical data ........................10 Mechanical data ......................11 Factory settings .......................11 Installation and commissioning ....................12... - Page 4 Troubleshooting ..........................26 Warnings and Error Messages in IO-Link Mode .............27 Maintenance and cleaning ......................28 Cleaning the switch ......................28 Decommissioning ......................28 Accessories ..........................29 Warranty ............................30 Appendix ............................31 11.1 Conformity Declaration ....................31 11.2 IO-Link Data Dictionary ....................32 4 | EN www.schmalz.com 30.30.01.01740/00...
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Page 5: Safety Instructions
This warning informs the user of a risk that could result in damage to property if it is not avoided. ATTENTION Type and source of danger Consequence ► Remedial action General notes This symbol is used when important notes and information regarding the use of the machine/the system/the device are provided. Note/information 30.30.01.01740/00 www.schmalz.com EN | 5... -
Page 6: Warnings
Mandatory symbol Explanation of the mandatory symbols used in the operating instructions. Mandatory Description Mandatory Description symbol symbol Adhere to the operating instructions Wear eye protection Wear ear protectors Activate prior to maintenance or repair 6 | EN www.schmalz.com 30.30.01.01740/00... -
Page 7: General Safety Instructions
► Only operate the switch using power supply units with protected extra-low voltage (PELV) ► The system must incorporate safe electrical cut-off of the power supply in compliance with ► Do not connect or disconnect the plug connectors when voltage is applied EN60204 30.30.01.01740/00 www.schmalz.com EN | 7... -
Page 8: Intended Use
SAFETY INSTRUCTIONS Intended use The vacuum switch VSi-HD is to be used only for measuring vacuum. For further information, see the technical data. Any other use is considered improper by the manufacturer and is deemed as contrary to the designated use. -
Page 9: Product Description
(standard I/O = SIO mode) or connection through the communication line (IO-Link class A). Switching points are indicated by LEDs. Versions Each switch has a precise item designation (e.g. VSi-HD-V-M12-4) that is composed of the following type keys: Type Pressure range... -
Page 10: Technical Data
10 to 90% RH (free from condensation) Materials used Housing Anodized aluminum (blue) Fluid connection Anodized aluminum (blue) Seals Weight VSi-HD 21 g The accuracy applies to the entire measuring and temperature range. Electrical data 10…30 VDC (PELV) Supply voltage... -
Page 11: Mechanical Data
M12x1-AG 41.9 59.9 Size 16 thread Maximum tightening torque 2.5 Nm Factory settings Parameter 10.06.02.00700 VSi-HD 10.06.02.00677 VSi-HD Switching point 1 Switching point mode and logic Two-point mode, normally closed (H. no) Switching point SP1 450 mbar 550 mbar Vacuum value... -
Page 12: Installation And Commissioning
INSTALLATION AND COMMISSIONING Installation and commissioning Mounting VSi-HD Item Description Max. tightening torque Fluid connection 1/8" external thread / M5 internal thread 2.5 Nm M12 4-pole electrical connection (plug) To install the switch on the fluid connection, screw it in with a maximum of 2.5 Nm. - Page 13 Incorrect connection with the IO-Link class B port Poss. damage to the IO-Link master or periphery ► When operating the IO-Link class A switch with an IO-Link master with a class B port, ensure compliant connection and potential separation. 30.30.01.01740/00 www.schmalz.com EN | 13...
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Page 14: Pin Assignment Of M12 Connector
OUT1 Black signal output 1 (SIO) When using a Schmalz connection line (see accessories) IO-Link commissioning When operating the switch in IO-Link mode (digital communication), the supply voltage, Gnd and the C/Q communication cable must be directly connected to the corresponding connections of an IO-Link master with IO-Link class A parts. -
Page 15: Interfaces
VSi-HD: 14 bit unsigned vacuum in millibar (vacuum positive) A detailed description of all device parameters can be found in the data dictionary for the switch, which can be downloaded together with the IODD as a ZIP archive from www.schmalz.com. 30.30.01.01740/00 www.schmalz.com... -
Page 16: Configuration Server
In this case, mirroring can be triggered manually by executing ISDU write access to the “System Command” parameter (index 2) with the “ParamDownloadStore” command (numerical value 5) once all the required parameters have been changed. 16 | EN www.schmalz.com 30.30.01.01740/00... -
Page 17: Function Description
Voltage measurement Minimum and maximum values HI/LO 6.9.1 Counter(s) 6.9.2 Warnings and errors Exx/FFF/-FF System status 6.9.3 Condition monitoring 6.9.4 Reset to factory settings 6.10.1 Calibrate zero position 6.10.2 Resetting HI/LO 6.9.1 Reset counters 6.9.2 30.30.01.01740/00 www.schmalz.com EN | 17... -
Page 18: Measuring Vacuum
6 FUNCTION DESCRIPTION 6.2 Measuring vacuum The VSi-HD series switch measures the vacuum relative to the ambient air pressure. Vacuum switch VSi-HD: The vacuum will be indicated as positive pressure difference. If there is excessive overpressure, an event is sent via IO-Link indicating that the measured value is outside of the valid range. -
Page 19: Two-Point Mode
(also see the data dictionary). If the resulting set of parameters are not valid in the new mode (e.g. hysteresis too big in window mode), it is not possible to switch the mode. 30.30.01.01740/00 www.schmalz.com EN | 19... -
Page 20: Condition Monitoring Mode (Leakage Measurement)
(e.g. a suction circuit with Schmalz SCP FS-RP-series ejectors). With such a system, the VSi can measure the vacuum leakage in millibars per second between two drainage cycles. The switching point is then activated when leakage exceeds a certain configurable maximum permissible value. -
Page 21: Teach-In For Switching Points
The electrical characteristics of the switch outputs can be configured to either PNP switching (“plus switching” or 24V switching) or NPN switching (“zero switching” or GND switching). This setting applies for both switching outputs together and has no effect on IO-Link operation. 30.30.01.01740/00 www.schmalz.com EN | 21... -
Page 22: Access Rights
SIO operating mode. It can only be canceled using IO-Link, not in the menu itself. A menu lock using the Device Access Locks parameter has a higher priority than the menu PIN. That means that this lock also cannot be bypassed by entering a PIN. 22 | EN www.schmalz.com 30.30.01.01740/00... -
Page 23: Device Identification
The maximum and minimum vacuum and operating voltage values that were measured since the last switch-on are logged by the switch and can be queried. The maximum and minimum values can be reset via IO-Link during operation using the appropriate system commands. 30.30.01.01740/00 www.schmalz.com EN | 23... -
Page 24: Counter(S)
Using the “active error code” and “condition monitoring” parameter, as they are known by Schmalz vacuum ejectors. Via the "extended device status", which transmits the entire display of the device status with classification of the severity level of errors and warnings. -
Page 25: Zero-Point Adjustment Of The Sensor (Calibration)
The pneumatic connection of the switch must be ventilated for zero-point adjustment of the sensor. A zero offset is only possible by a maximum of 3% (FS) around the theoretical zero position. 30.30.01.01740/00 www.schmalz.com EN | 25... -
Page 26: Troubleshooting
Threshold values SPx and rPx for Set thresholds in such a way that leakage measurement set too high. there is a clear differentiation between the neutral and suction system statuses. 26 | EN www.schmalz.com 30.30.01.01740/00... -
Page 27: Warnings And Error Messages In Io-Link Mode
Measurement Overpressure in the system, e.g. range exceeded when blowing off Overpressure in Overpressure in the system, e.g. vacuum circuit when blowing off Error messages 30.30.01.01740/00 www.schmalz.com EN | 27... -
Page 28: Maintenance And Cleaning
Use pH 7-12 cleaning agent. 8.2 Decommissioning After replacement or final decommissioning, the switch is to be disposed of in accordance with country-specific regulations. ATTENTION Incorrect disposal of the switch Environmental damage ► Disposal according to country-specific regulations 28 | EN www.schmalz.com 30.30.01.01740/00... -
Page 29: Accessories
10.06.02.00061 attachment; incl. 1/8" nut Connection cable M12-4 female connector, ASK B-M12-4 5000 PUR GE 21.04.05.00263 VSi... cable end open Connection cable M12-4 female connector ASK-S B-M12-4 5000 M12-4 PUR 21.04.05.00265 VSi... to M12-4 plug 30.30.01.01740/00 www.schmalz.com EN | 29... -
Page 30: Warranty
This system is guaranteed in accordance with our general terms of trade and delivery. The same applies to spare parts, provided that these are original parts supplied by us. We are not liable for any damage resulting from the use of non-original spare parts or accessories. 30 | EN www.schmalz.com 30.30.01.01740/00... -
Page 31: Appendix
APPENDIX 11 Appendix 11.1 Conformity Declaration 30.30.01.01740/00 www.schmalz.com EN | 31... -
Page 32: Io-Link Data Dictionary
11.2 IO-LINK DATA DICTIONARY 11.2 IO-Link Data Dictionary 32 | EN www.schmalz.com 30.30.01.01740/00... - Page 33 11.2 IO-LINK DATA DICTIONARY 30.30.01.01740/00 www.schmalz.com EN | 33...
- Page 34 In short, easy-to-understand videos we explain the extensive features of our products. Take a look, it’s worth it! www.schmalz.com/gewusst-wie Further services ranging from consultation to training can be found at www.schmalz.com/services J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 Glatten, Germany Phone +49 (0)7443 2403-0 Fax +49 (0)7443 2403-259 schmalz@schmalz.de...
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