Pentair BERKELEY TMH Series Owner's/Operator's Manual
Pentair BERKELEY TMH Series Owner's/Operator's Manual

Pentair BERKELEY TMH Series Owner's/Operator's Manual

Submersible turbine

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Owner's/Operator's Manual
TMH Series
Submersible
Turbine
INSTALLATION / OPERATION
MAINTENANCE

Table of Contents:

Safety ................................................................1
General Considerations ....................................1
Specifications ....................................................2
Pre-Installation Procedures ...........................2-3
Installation .........................................................3
Submergence ................................................3-4
Three-Phase Current Unbalance ...................4-5
Service ..............................................................5
Electrical Tests .................................................6
Pump / Motor Separation ..................................6
Pump Disassembly ...........................................6
Pump Inspection / Maintenance .......................7
Preventive Maintenance ...................................7
Pump Assembly .............................................8-9
Repair Parts ....................................................10
Troubleshooting ..............................................11
Warranty .........................................................12
BE972 (Rev. 05/25/16)
READ AND FOLLOW SAFETY
INSTRUCTIONS!
This is the safety alert symbol. When you see this
symbol on your pump or in this manual, be alert to the
potential for personal injury.
warns about hazards that will cause serious
personal injury, death or major property damage if ignored.
warns about hazards that can cause serious
personal injury, death or major property damage if ignored.
warns about hazards that will or can cause
minor personal injury or property damage if ignored.
NOTICE indicates special instructions which are important
but not related to hazards.
Carefully read and follow all safety instructions in this manual
and on pump.
Keep safety labels in good condition. Replace missing or
damaged safety labels.
California Proposition 65 Warning
This product and related accessories contain
chemicals known to the State of California to cause cancer,
birth defects or other reproductive harm.
GENERAL CONSIDERATIONS
Before installing your submersible turbine pump, review the
following:
Clear well of sand and abrasive material before installing
pump. Abrasive materials in the water cause component
wear and reduce pump capacity and discharge pressure.
Never use the pump to develop or clean the well. Permanent
pump damage can result within the first few hours of
operation.
Align well casing. If the well casing is suspected of being
crooked, check it with a gauge of identical length and
diameter as the pump and motor with two lengths of pipe
attached. Serious dam age can result if the pump becomes
lodged in a crooked casing.
Be sure the well can supply a high-capacity turbine
pump. The well should be deep enough to cover the pump
unit with water, even at extreme pumping rates. Typically, the
pump should be submerged 10 to 20 feet below the lowest
water level and at least 5 feet above the bottom of the well.
Prime pump. Air entrained in the water reduces performance
and will dam age the pump.
NOTICE: Do not inter change controls with other models.
Serious damage can result to the unit if pump and controls
do not match.
Motor control systems and pump units are repairable in the
field. To avoid serious damage to the unit, use only parts
obtained from authorized dealers/suppliers. System controls
and pump must match.
Average number of starts per day will influence motor and
control component life (starters, relays, capacitors, etc).
Select pump size, tank size and control components for
lowest practical number of starts per day. Excessive cycling
accelerates bearing, spline, and pump wear and con trol
contact erosion.
Your pump is designed to provide maximum efficiency under
specific capacity and head conditions. Do not oper ate it
beyond specified limits.

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Summary of Contents for Pentair BERKELEY TMH Series

  • Page 1: Table Of Contents

    READ AND FOLLOW SAFETY INSTRUCTIONS! This is the safety alert symbol. When you see this symbol on your pump or in this manual, be alert to the potential for personal injury. warns about hazards that will cause serious personal injury, death or major property damage if ignored. warns about hazards that can cause serious personal injury, death or major property damage if ignored.
  • Page 2: Specifications

    SPECIFICATIONS PRE-INSTALLATION PROCEDURES Electrical Splices and Connections Table 1: Frequency of Starts Splices must be waterproof. Make a strong mechanical Avg. No. of Starts per 24 Hr. Day bond between the motor leads and the cable to avoid HP Rating Single Phase Three Phase high resistance at the connection.
  • Page 3: Installation

    III. Wrap entire length of joint with fine copper wire If leak is not in splice, slowly pull cable out of water until strands are compressed. until reading changes to “infinity”. Reading will change to “infinity” when leak comes out of water. IV.
  • Page 4: Three-Phase Current Unbalance

    NOTICE: To avoid water hammer and pipe breakage, NOTICE: Readings more than 10% above or below rated distance from first check valve to second check valve nameplate voltage can damage pump; correct before should not equal distance from second check valve to placing pump in service.
  • Page 5: Service

    Current Unbalance Example and Worksheet 3-Phase Current Unbalance - Example 3-Phase Current Unbalance - Worksheet Here is an example of current readings at maximum Use this worksheet to calculate current unbalance for pump loads on each leg of a three wire hookup. Make your installation.
  • Page 6: Electrical Tests

    ELECTRICAL TESTS Raise pump, watching resistance reading. When re sis- tance goes to infinity, fault has come out of the water. The following electrical checks can be made with If ground fault is located in cable or splice, repair it. pump installed.
  • Page 7: Pump Inspection / Maintenance

    PREVENTIVE MAINTENANCE To avoid major repairs, make the checks listed below every 4 to 6 months. TEST RESULT SHOULD BE POSSIBLE INDICATIONS Measure and record the standing Reference number. To aid in monitoring pump water level (from top of well performance.
  • Page 8 Use an assembly fixture for disassembly/assembly; 5TMH and 6TMH motor adapters are dual regestered purchase it from Pentair. When ordering, please to allow the use of either a 4” or 6” motor. 6TMH has a specify pump model number, motor size, and seperate 8”...
  • Page 9 Assembly Procedure Variation 1: Vertical w/ 2.875” Stickup, secured The recommended and preferred method of assembly shaft is vertical with 2.775” stickup. There are (3) key build 1.1 Place (4) 0.125” spacer washers on assembly variations that impact the assembly process. They are: fixture equally spaced.
  • Page 10 Variation 2: Vertical w/ 2.875” Stickup, unsecured shaft Remove spacer washers and resecure bracket to fixture. +/-0.125” Spacing Washers 7042 0316 7. Check that there is no gap between the shaft and fixture stickup. 7073 0616 Variation 3: Horizontal 2.1 Add fixture sleeve M16769 to the assembly fixture.
  • Page 11 9. Apply Loctite 271 to bracket or bowl threads, and 11. Repeat steps 6 – 10 until all stages are installed. thread bowl to bracket 12. Loosely assemble discharge (see table below), • Loctite 271 ➞ 20 min cure time, 24 hours for full up-thrust screw M15882, and nut M15881 cure •...
  • Page 12 16. Use shaft position tool M16670 to check shaft height. • There should be between 0.100” and 0.125” lift when assembled to the motor. With the shaft in the full down position, use inspection tool M16670 to check for proper lift. •...
  • Page 13: Repair Parts

    Repair Parts TMH Series TMH Series Submersible Turbine Pumps Part Description Upthrust Lock Nut Upthrust Screw Discharge Discharge Bearing Pump Shaft Bowl Neoprene Bearing Collet Impeller Sand Boot Splined Coupling (6” Motors) 4” Coupling Adapter (4” Motors) Intake Adapter Insert Motor Suction Bracket Suction Screen Screws Suction Screen...
  • Page 14: Troubleshooting

    TROUBLESHOOTING Disconnect power unless required for testing. Hazardous voltage. Can shock, burn, or Have electrical testing done by a qualified electrician. kill. When troubleshooting or servicing pump, use all Most problems occur above ground. Remove pump normal precautions for the voltages involved. from well only as a last resort.
  • Page 15 THIS PAGE INTENTIONALLY LEFT BLANK.
  • Page 16: Warranty

    Limited Warranty BERKELEY warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below, that they will be free from defects in material and workmanship for the Warranty Period shown below. Product Warranty Period Water Systems: Whichever occurs first: Water Systems Products —...

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