Carbatec TS-C250P Owner's Manual
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Carbatec TS-C250P Owner's Manual

250mm professional cabinet saw
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WARRANTY
250MM PROFESSIONAL CABINET SAW
TS-C250P

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Summary of Contents for Carbatec TS-C250P

  • Page 1 WARRANTY 250MM PROFESSIONAL CABINET SAW TS-C250P...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS INTRODUCTION SECTION 1 SAFETY INFORMATION------------------------------------------------------2 SECTION 2 ELECTRICAL REQUIREMENTS--------------------------------------------4 SECTION 3 PRODUCT SPECIFICATIONS ----------------------------------------------5 SECTION 4 FEATURE IDENTIFICATION ------------------------------------------------6 SECTION 5 UNPACKING & INVENTORY-------------------------------------------------7 SECTION 6 ASSEMBLY-----------------------------------------------------------------------8 SECTION 7 ADJUSTMENTS---------------------------------------------------------------13 SECTION 8 OPERATIONS------------------------------------------------------------------16 SECTION 9 SAFETY ACCESSORIES---------------------------------------------------18 SECTION 10 MAINTENANCE---------------------------------------------------------------19 SECTION 11 TROUBLE SHOOTING GUIDE--------------------------------------------20 SECTION 12 WIRING DIAGRAM-----------------------------------------------------------21...

  • Page 3: Safety Information

    SAFETY INFORMATION FOR YOUR OWN SAFETY, READ INSTRUCTION MANUAL BEFORE OPERATING THIS MACHINE. The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages.

  • Page 4: Specific Safety Instructions For Table Saws

    10. ALWAYS WEAR SAFETY GLASSES. Everyday eyeglasses only have impact resistant lenses, there are NOT safety glasses. Also use a face or dust mask if cutting operation is dusty. 11. HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
  • Page 5 12. PROVIDE ADEQUATE SUPPORT. To the rear and sides of the table saw for wide or long workpieces. 13. AVOID KICKBACKS. Avoid kickbacks (work thrown back towards you) by keeping the blade sharp, by keeping the rip fence parallel to the saw blade, by keeping the splitter and anti-kickback fingers and guard in place and operating, by not releasing work before it is pushed all the way past the saw blade, and by not ripping work that is twisted or warped or does not have a straight edge to guide along the fence.

  • Page 6: Electrical Requirements

    ELECTRICAL REQUIREMENTS Circuit Requirements This machine is prewired to operate on a 230V power supply circuit that has a verified ground and meets the following requirements: Circuit Type..........230V, 50 Hz, Single-Phase Circuit Size..........20 Amps Plug/Receptacle........Matching Purchasing Area GROUNDING This cabinet hybrid saw must be grounded, if it should malfunction or breakdown, grounding provides a path of least resistance for electric current, which reduces the risk of electric shock.

  • Page 7: Product Specifications

    PRODUCT SPECIFICATIONS Item Specification Weight 408 Lbs Product Length/Width/Height 1570x985x1060mm Dimensions Foot Print(Length/Width) 514x498mm Switch Switch With Overload Protection Electrical Switch Voltage 230V Type TEFC Capacitor Start Induction Horsepower 2.5HP(1.85kw) Voltage 230V Phase Single Motor Amps Speed 2850 RPM Cycle 50HZ Power Transfer V-Ribbed Belt Drive...

  • Page 8: Feature Identification

    FEATURE IDENTIFICATION 1. Main Table and Wings; 2. Miter Gauge; 3. Blade Guard; 4. Fence; 5. Real rail; 6. Right Extension Wing; 7. Front rail; 8. Scale (attach to top of Front Rail Tube); 9. Front Rail Tube; 10. Fence Lock Handle; 11.

  • Page 9: Unpacking & Inventory

    UNPACKING & INVENTORY WARNING: This machine and its components are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items. WARNING: SUFFOCATION HAZARD! Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children and animals.

  • Page 10: Assembly

    ASSEMBLY Motor Cover Install the door by inserting the pins of the door into the two hinge socket on the cabinet. (See Figure 1) Figure 1: Motor Cover Install Extension Wings 1. Attach a cast iron extension wing to the right or left side of the table using three each Hex Head Bolt 10 x 25mm, 10mm lock washers and 10mm flat washers.
  • Page 11 Rails 1. Install the front rail onto the table and extension wings with (4) M8-1.25 x 40 hex bolts, (8) 8mm flat washers, (4) 8mm lock washers, and (4) M8-1.25 hex nuts. (See Figure 6) 2. Install the front rail tube onto the front rail with (3) M6-1 x 16 cap screws, 6mm flat washers, and 6mm lock washers Figure 6: Install The Front Rail (See Figure 7)
  • Page 12 Magnetic Switch Install the magnetic switch onto the bottom left hand side of the front rail using two M5-.8x 8 hex bolts, 5mm lock washers, and 5mmflat washers. (See Figure 11) Saw Blade 1. Remove blade guard assembly and table insert. 2.
  • Page 13 Fence Scale 1. Slide the fence up against the blade and lock it in place. 2. Attach the front rail tape scale above the fence tube, making sure it is parallel with the tube and that the "0" end is directly under the red line on the pointer window (See Figure 16) 3.
  • Page 14 The guard encloses the top of the blade to reduce the risk of accidental blade contact and contain flying chips or dust. The guard is designed to lift as the workpiece is pushed into the blade, remain in contact with the workpiece during the cut, then return to a resting position against the table when the cut is complete.

  • Page 15: Adjustments

    ADJUSTMENTS CAUTION: For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure that the cutting you do with your new machine is safe and accurate.
  • Page 16 Your table saw will give the best results if the table T-slot and the rip fence are adjusted parallel to the blade. If either of these are not exactly parallel, your cuts and your Mounting Bolts finished work will be lower in quality, but more importantly, the risk of kickback will be increased.
  • Page 17 WARNING: Make Sure The Power Cord Is Miter Gauge Adjustments Disconnected From The Power Source! 1. Slide the miter gauge into the T-slot on the table. Tensioning Belt 2. Loosen the miter gauge lock knob, pull out the 1. Lower the blade completely, open the motor cover. positive stop knob, then pivot the miter gauge body to 90°...

  • Page 18: Operations

    OPERATIONS Plain sawing includes ripping and crosscutting, plus a few other standard operations of a fundamental nature. The following methods feature safety. As with all power tools there is a certain amount of hazard involved with the operation and use of the tool. Using the tool with the respect and caution demanded as far as safety precautions are concerned will considerably lessen the possibility of personal injury.
  • Page 19 Dado Cutting Installing A Dado Blade Dadoing is cutting a wide groove into a workpiece or 1.. DISCONNECT THE SAW FROM POWER! cutting a rabbet along the edge of a workpiece. 2. Remove the table insert, the blade guard Commonly used in furniture joinery, a dado is a straight assembly or riving knife, and the saw blade.

  • Page 20: Section 9 Safety Accessories

    SAFETY ACCESSORIES Push Sticks Push Blocks When used correctly, push sticks reduce the risk of When used correctly, a push block reduces the risk injury by keeping hands away from the blade while of injury by keeping hands away from the blade cutting.

  • Page 21: Section 10 Maintenance

    MAINTENANCE WARNING Always Disconnect Power To The Machine Before Performing Maintenance. Failure To Do This May Result In Serious Personal Injury. Cleaning Note: The following maintenance schedule assumes the saw is being used every day. Daily: Wipe down the table surface and grooves with a rust preventive. Clean the pitch and resin from the saw blade.

  • Page 22: Section 11 Trouble Shooting Guide

    TROUBLE SHOUTING GUIDE PROBLEM PROBABLE CAUSE SOLUTION Saw not plugged in. Plug in saw. Fuse blown or circuit breaker tripped. Replace fuse or reset circuit breaker. Saw Will Not Start Cord damaged. Have cord replaced by a certified electrician. Extension cord too light or too long. Replace with adequate size cord Feeding stock too fast.

  • Page 23: Section 12 Wiring Diagram

    WIRING DIAGRAM CHNT ANIUEC NP2 NO 220V 60HZ CHINT NCI-18 Ground CHINT NR2-25 TEST 98 NO 97 NO 96 NC 95 NC Start Capacitor 200-240UF 250VAC Ground Capacitor 40UF 450VAC Ground 230V 230 VAC MOTOR WIRING DIAGRAM COLOR KEY Bk:Black Rd:Red Wt:White Gn:Green Yl:Yellow...

  • Page 24: Section 13 Parts List

    PARTS LIST Table Saw Body Breakdown Please Save This Manual For Future Reference - 23 -...

  • Page 25: Table Saw Body Parts List

    Table Saw Body Parts List PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. Extension Wing 28-1 Upper Hinge Cap Screw M10 X 25 28-2 Lower Hinge Lock Washer 10mm Flat Head Screw M3x 12 Flat Washer 10mm Strain Relief STD Table Insert DADO Insert Flat Head Screw M5 X 10 MAG Switch Assembly MS-15...

  • Page 26: Trunnion Assembly Breakdown

    Trunnion Assembly Breakdown Please Save This Manual For Future Reference - 25 -...

  • Page 27: Trunnion Assembly Parts List

    Trunnion Assembly Parts List PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. Lock Nut M16 Arbor Nut Flat Washer 16mm Knurled Knob Cap Screw M8x 20 Splitter Adjust Block Lock Washer 8mm Spring Flat Washer(W) 8mm Spacer Motor Locking Pin Cap Screw M6x 16 Splitter Tighten Clip Lock Washer 6mm Cap Screw M6x 25...

  • Page 28: Blade Guard Breakdown

    Blade Guard Breakdown 313 314 PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. Flat Head Screw M4x10 Pawl Shaft Guard Support 1 Splitter Guard Support 2 Roll Pin 4x16 Stepped Nut M4 Pawl Hook Vacuum Cleaner Rivet 4x8 Left Guard Pawl Tap Screw M3.5x16 Spacer Spring Clamp Button Head Screw M4x 6...

  • Page 29: Miter Gauge Breakdown

    Miter Gauge Breakdown PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. 401A Miter Gauge Assembly Lock Washer 4mm Guide Bar Button Head Screw M4x 6 Angle Scale Miter Knob Rivet Flat Washer 4mm Set Screw M8x 6 Crosscut Fence Miter Ring Square Nut M6 Flat Head Screw M5x8 Flat Washer 6mm Miter Body Pivot Pin...
  • Page 30 Rip Fence Breakdown (Optional) 512 507 PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. Glide Pad Handle Ball Hex Nut 12mm Lock Nut 10mm Set Screw M12x 15 Button Head Screw M5x 8 Set Screw M12x10 Flat Washer 5mm Hex Bolt M6x40 Ruler X-Ray Film Cam Plate Fence Face...
  • Page 31 High/Low Fence Breakdown 512 507 PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. Glide Pad Lock Nut 10mm Hex Nut 12mm Button Head Screw M5x 8 Set Screw M12x 15 Flat Washer 5mm Set Screw M12x10 Ruler X-Ray Film Hex Bolt M6x40 Fence Insert Cam Plate Set Screw M12x 30...
  • Page 32 30” Rail & Extension Table Breakdown PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. End Cap Lock Washer 8mm Guide Tube Hex Nut 8mm Front Rail Rear Rail Scale Cap Screw M10x25 Flat Washer 6mm Lock Washer 10mm Lock Washer 6mm Flat Washer 10mm Cap Screw M6x16 Cap Screw M8x35 Flat Head Screw M8x35...
  • Page 33 50” Rail & Extension Table Breakdown (Optional) PART# DESCRIPTION QTY. PART# DESCRIPTION QTY. End Cap Flat Washer 10mm Flat Washer 6mm Cap Screw M8x35 Lock Washer 6mm Guide Tube Cap Screw M6x16 Front Rail Flat Head Screw M8x35 Scale Flat Washer 8mm Rear Rail Lock Washer 8mm Extension Board...
  • Page 35 Carbatec Pty Ltd ABN 84 010 706 242 info@carbatec.com.au | Phone 1800 658 111 | www.carbatec.com.au...
  • Page 36 Carbatec Pty Ltd ABN 84 010 706 242 info@carbatec.com.au Phone: 1800 658 111 128 Ingleston Road, Wakerley Queensland Australia 4154 www.carbatec.com.au...

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