Danfoss PLUS+1 Series Technical Information
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Danfoss PLUS+1 Series Technical Information

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MAKING MODERN LIVING POSSIBLE
Technical Information
PLUS+1®
Controller Family
powersolutions.danfoss.com

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Summary of Contents for Danfoss PLUS+1 Series

  • Page 1 MAKING MODERN LIVING POSSIBLE Technical Information PLUS+1® Controller Family powersolutions.danfoss.com...
  • Page 2 Table of Revisions Date Changed Feb 2014 MC050-055/05B input voltage maximum is limited to 16 Vdc. Jan 2014 Converted to Danfoss layout-DITA CMS Jun 2005 to Sep 2013 Various updates BA through OA Mar 2004 First edition 520L0719 • Rev PB • Feb 2014...

  • Page 3: Table Of Contents

    Technical Information PLUS+1® Controller Family Contents About This Manual PLUS+1 Controller Family Technical Information.........................5 What information is in this manual?............................5 What information is in individual module product data sheets?..................5 What information is in individual module API specifications?..................5 What information is in the PLUS+1 GUIDE Software User Manual?................5 Product Overview PLUS+1 Family of Mobile Machine Management Products.....................
  • Page 4 Technical Information PLUS+1® Controller Family Contents Product Installation..................................28 Mounting..................................... 28 Machine Diagnostic Connector............................29 Grounding....................................29 Hot Plugging....................................29 Recommended Machine Wiring Guidelines........................29 Recommended Machine Equipped with PLUS+1 Module Welding Procedures ..........29 PLUS+1 USB/CAN Gateway..............................30 520L0719 • Rev PB • Feb 2014...

  • Page 5: About This Manual

    How to download GUIDE applications to target PLUS+1 hardware modules • How to upload and download tuning parameters • How to use the PLUS+1 service tool PLUS+1 product literature is available at: www.danfoss.com 520L0719 • Rev PB • Feb 2014...

  • Page 6: Product Overview

    Technical Information PLUS+1® Controller Family Product Overview PLUS+1 Family of Mobile Machine Management Products 12, 18, 24, 38, 50, and 88 Pin Models PLUS+1 controllers and input/output expansion modules are designed to provide flexible, expandable, powerful, and cost effective total machine management systems for off-highway vehicles. These modules communicate with one another and other intelligent systems over a machine Controller Area Network (CAN) data bus.

  • Page 7: User Liability And Safety Statements

    User liability and safety statements OEM responsibility The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all consequences that might occur. Danfoss has no responsibility for any consequences, direct or indirect, caused by failures or malfunctions.

  • Page 8: Inputs/Outputs Types And Specifications

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Each PLUS+1 hardware module has input or output pins that support multiple functions. Pins that support multiple input or output types are user-configurable using PLUS+1 GUIDE software. Refer to controller data sheets for the input/output (I/O) content of individual modules. Inputs Input Types •...

  • Page 9: Analog (Ain)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Specifications (continued) Description Units Minimum Maximum Comment Falling voltage threshold 1.01 2.77 A digital input is guaranteed to be read as low if the voltage is less than 1.01 Vdc. Time to change state in response to Input change from maximum to step input minimum—add to debounce time.

  • Page 10: Analog/Temperature/Rheostat (Ain/Temp/Rheo); Digital/Analog/Frequency/Rheostat (Din/Ain/ Freqin/Rheo)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications pins are found below. Update rates for input expander modules are dependent on the CAN message frequency selected in the application program. A/D Refresh Rates for PLUS+1 Modules PLUS+1 module A/D refresh rate MC012-010/012 All: 2.56 ms MC012-026/029...

  • Page 11: Digital/Analog/Frequency(Din/Ain/Freqin);Digital/Analog/Frequency/Rheostat(Din/Ain/Freqin/ Rheo) (All Modules Except Ix012-010, Ix024-010)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Measured resistance Ω 10000 Digital/Analog/Frequency(DIN/AIN/FreqIN);Digital/Analog/Frequency/Rheostat(Din/AIN/FreqIN/ Rheo) (All modules except IX012-010, IX024-010) The characteristics of Digital/Analog/Frequency pins are GUIDE software controlled. The input can be digital, analog or frequency.

  • Page 12: Digital/Analog/Frequency (Din/Ain/Freqin) (Ix012-010, Ix024-010 Modules)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Specifications (continued) Description Units Minimum Maximum Comment Input impedance (pulled to 2.5 Vdc middle and kΩ 7.17 7.37 low range) Input impedance (no pull ups, middle and low kΩ range) Input impedance (pulled to 5 Vdc or ground, high kΩ...
  • Page 13 Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Specifications Description Units Minimum Maximum Comment Allowed voltage at pin Frequency range 10000 In steps of 1 Hz. Maximum discernable voltage (high 35.3 36 Vdc is typical. range) Maximum discernable voltage 5.67 5.83 5.75 Vdc is typical.

  • Page 14: Digital/Analog/4-20 Ma (Din/Ain/4-20 Ma In)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Specifications (continued) Description Units Minimum Maximum Comment 1.15 Vdc. These numbers also apply to frequency. Rising voltage threshold (low range) Vdc 0.22 0.31 A digital input is guaranteed to be read as high if the voltage is greater than 0.31 Vdc.

  • Page 15: Digital (Dout) And Digital/Pvg Reference Power (Dout/Pvepwr)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Output Pins Available on Individual PLUS+1 Modules PLUS+1 Module DOUT DOUT HDOUT DOUT/ PWMOUT/ HPWMOUT/ HPWMOUT/ (2A) (3 A) (6 A) PVGpwr DOUT/ DOUT (6 A) DOUT (10 A) (3 A) PVGOUT (3 MC012-010/012 MC012-026/029...

  • Page 16: High Current Digital (Hdout)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications • Current outputs for MC050-010, MC050-020, MC088-015, and OX024-010 module • DOUT and DOUT/PVG Pwr pins are pair limited and a function of temperature. Output per pair is: 6 A maximum at 25 C [77 F]. Output per pair is 4 A maximum at 70° C [158˚ F] •...

  • Page 17: Pulse Width Modulated (Pwmout/Dout/Pvgout)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications General (continued) Description Comment Type Linear switching. Short circuit to ground protection Non-damage, current/thermal limit with status indication; automatic latch off/resume. Open circuit detection Status indication provided. The GUIDE pin status requires a load of 1000 mA to be connected or an open status will be declared.
  • Page 18 Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Refer to individual module data sheets for the maximum allowable output current for each PLUS+1 module. General Description Comment Configuration Sourcing or sinking. Type (Linear vs. PWM) Operating modes Programmable: closed loop current or open loop voltage (duty cycle).

  • Page 19: High Current Pulse Width Modulated (Hpwmout/Dout)

    Technical Information PLUS+1® Controller Family Inputs/Outputs Types and Specifications Specifications (continued) Description Units Minimum Maximum Comment the latch and attempt to drive current again. High Current Pulse Width Modulated (HPWMOUT/DOUT) High current proportional outputs are unique to the MCO38-010 controller. These outputs are PWM, with PWM frequency user-configurable using PLUS+1 GUIDE.

  • Page 20: Controller Area Network Specifications

    Technical Information PLUS+1® Controller Family Controller Area Network Specifications CAN (Controller Area Network) Ports System Design All PLUS+1 modules have CAN ports that conform to CAN 2.0B specifications, including CAN shield. The second (CAN1) port on MC050-010/012 and MC050-020/022 controllers may not interface with the PLUS+1 Service Tool, depending on the version of .hwd file used to build the application.
  • Page 21 Technical Information PLUS+1® Controller Family Controller Area Network Specifications Estimated Usage of Memory and Communication Resources (continued) Description IX012-010 IX024-010 OX012-010 OX024-010 IOX012-010 IOX024-20 update and 250K bus speed) Estimated module bus load (using 70 ms updates and 250K bus speed) RAM usage on MC012-XXX RAM usage on...

  • Page 22: Product Ratings

    Technical Information PLUS+1® Controller Family Product Ratings Power Module Supply Voltage/Maximum Current Ratings PLUS+1 modules are designed to operate with a nominal 9 to 32 Vdc power supply. The modules will survive with full functionality if the supply voltage remains below 36 Vdc. Specifications Description Units...

  • Page 23: Sensor Power Supply Ratings

    Technical Information PLUS+1® Controller Family Product Ratings • Switching any of the designated wake-up digital inputs (DIN) in the GUIDE application, to high • Cycling all input power to the controller The following input pins may be designated as wake-up digital inputs: •...

  • Page 24: Pvg Valve Power Supply

    Product Ratings PVG Valve Power Supply DOUT/PVGpwr pins can provide the battery supply voltage required by Danfoss PVG valve electronics for those control strategies requiring application software control of the valve power source. When enabled, the DOUT/PVGpwr pin passes battery (reference) voltage to the PVG valve electronics.

  • Page 25: Environmental Testing Criteria

    Technical Information PLUS+1® Controller Family Product Ratings Environmental Testing Criteria General Product Ratings Comment Description Units Minimum Maximum Operating temperature ˚C [˚F] -40 [-40] 70 [158] Maximum operating temperature for MC012-026/029 modules is 105° C (221° Storage temperature ˚C [˚F] -40 [-40] 85 [185] Maximum storage temperature for...

  • Page 26: Modules Housing

    Electrostatic discharge EN 60-1 000-4-2 Auto electrical transients ISO 7637-2, ISO 7637-3 Short circuit protection Danfoss test Inputs and outputs survive continuous short circuit. Normal function resumes when short is removed. Reversed polarity protection Danfoss test Survives reverse polarity at supply voltage for at least five minutes.

  • Page 27: Product Installation And Start-Up

    General Comments Mating Connectors PLUS+1 modules use Deutsch® connectors. Danfoss has assembled a mating connector kit, referred to as a bag assembly, for the 12, 24, 38, 50, and 88 pin module housings. Mating connector bag assembly ordering information is found in the product data sheet for each module.

  • Page 28: Product Installation

    10102023 11027919 10102024 11071844 connector bag assembly (16 to 20 AWG) Danfoss Crimp Extraction Tool Part Information Description Part number Crimp tool for 20 to 24 AWG 10100745 Crimp tool for 16 to 20 AWG 10102028 Extraction tool Deutsch 114010; 12 AWG 11068808 Extraction tool Deutsch 0144-240-2005;...

  • Page 29: Machine Diagnostic Connector

    Technical Information PLUS+1® Controller Family Product Installation and Start-up Machine Diagnostic Connector It is recommended that a diagnostic connector be installed on machines that are controlled by PLUS+1 modules. The connector should be located in the operator’s cabin or in the area where machine operations are controlled and should be easily accessible.

  • Page 30: Plus+1 Usb/Can Gateway

    Technical Information PLUS+1® Controller Family Product Installation and Start-up • The engine should be off. • Disconnect the negative battery cable from the battery. • Do not use electrical components to ground the welder. Clamp the ground cable for the welder to the component that will be welded as close a possible to the weld.
  • Page 31 Technical Information PLUS+1® Controller Family 520L0719 • Rev PB • Feb 2014...
  • Page 32 Phone: +86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.

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