Operator interface station for infi 90 (139 pages)
Summary of Contents for Bailey INFI 90 INPPR01
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E96-624 ® ® Plant Loop to Plant Loop Remote Interface (INPPR01) Process Control and Automation Solutions from Elsag Bailey Group...
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The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
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Preface The Plant Loop to Plant Loop Remote Interface (INPPR01) enables communication between a local and remote Plant Loop. The interface consists of three modules, the Plant Loop to Plant Loop Transfer Module (INPPT01), the Bus Transfer Module (INBTM01) and the Loop Interface Module (INLIM03). Plant Loop to Plant Loop Remote Interfaces connect through cable, modem or microwave link.
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® List of Effective Pages Total number of pages in this manual is 62, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through viii Original 1-1 through 1-6 Original 2-1 through 2-4 Original 3-1 through 3-13 Original...
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Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to ensure that contact with energized parts is avoided when servicing. Special Handling This unit uses Electrostatic Sensitive Devices (ESD).
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® Sommaire de Sécurité AVERTISSEMENTS Envirmonent de l'dquipement D’ORDRE Ne pas soumettre les composants a une atmosphere corrosive lors GÉNÉRAL du transport, de l'entreposage ou de l'utilisation. Rissques de chocs electriques lors de l'entretien S'assurer de debrancher l'alimentation ou de prendre les precau- tions necessaires a eviter tout contact avec des composants sours tension lors de l'enretien.
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 HARDWARE DESCRIPTION..................1-2 Plant Loop to Plant Loop Transfer Module (INPPT01) ..........1-2 Bus Transfer Module (INBTM01) ................1-2 Loop Interface Module (INLIM03) ................1-2 Additional Hardware ....................1-2 FEATURES........................1-2 INSTRUCTION CONTENT .....................1-3 HOW TO USE THIS MANUAL ..................1-3 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-4 REFERENCE DOCUMENTS..................1-5...
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® Table of Contents (continued) Page SECTION 4 - OPERATING PROCEDURES (continued) Stop Pushbutton ....................4-2 Reset Pushbutton ....................4-2 LOOP INTERFACE MODULE LEDs ................4-3 BUS TRANSFER MODULE LED ................... 4-3 MODES OF OPERATION ....................4-3 Configure Mode ..................... 4-4 Execute Mode ......................
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Table of Contents (continued) Page APPENDIX D - TERMINATION MODULE CONFIGURATION (NICL01)........D-1 INTRODUCTION......................D-1 List of Figures Title Page 1-1. Diagram of Plant Loop to Plant Loop Remote Interfaces in Two-Way Control Mode ..1-1 2-1. Send/Receive Timing Diagram ................2-4 3-1.
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® List of Tables Title Page 3-1. Option Switch (U72) Settings ................3-2 3-2. Serial Port Communication Rate (U73) ..............3-3 3-3. Message Throughput ..................... 3-4 3-4. U75 Loop Addresses ..................... 3-4 3-5. LIM Event Counter Addresses (SW1) ..............3-5 3-6.
SECTION 1 - INTRODUCTION OVERVIEW The Plant Loop to Plant Loop Remote Interface (INPPR01) enables communication between a local and remote Plant Loop. Two modes (user-selectable) of control are available. A local Plant Loop is able to issue control commands and receive Exception Report (XR) data from up to 32 remote Plant Loops when it is in the one-way mode.
INTRODUCTION ® HARDWARE DESCRIPTION The Plant Loop to Plant Loop Remote Interface acts as another node on the Plant Loop. The interface consists of three modules on a dedicated module bus. Plant Loop to Plant Loop Transfer Module (INPPT01) This module processes incoming and outgoing Plant Loop mes- sages, buffers data and communicates with other PPT modules in remote Plant Loops.
Support Services to replace the PPR modules. explains the customer training Bailey Controls Company provides and information about ordering replacement parts. HOW TO USE THIS MANUAL Read this manual in sequence. It is important to become famil- iar with the entire contents of this manual before using the PPR.
INTRODUCTION ® GLOSSARY OF TERMS AND ABBREVIATIONS Term Definition Data Circuit-Terminating Equipment - The termination point of a communication cir- cuit such as a line driver or modem. Data Terminal Equipment - End-user machine of a communication circuit such as a terminal or computer.
INTRODUCTION REFERENCE DOCUMENTS The following documents provide additional information about INPPR01 support hardware and software. Please refer to them as needed. Document Number Document I-E96-309 Digital Slave Module (IMDSM05) I-E96-310 Digital Slave Output Module (IMDSO01/02/03) I-E96-313 Digital Slave Output Module (IMDSO04) I-E93-905-2 Enhanced CIU Programmer's Reference Manual I-E93-900-20...
SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION This section explains the operation of the Plant Loop to Plant Loop Remote Interface. LOCAL/REMOTE COMMUNICATIONS Local and remote PPTs communicate with each other through a series of commands and replies over the serial ports. In the one-way mode, the local PPT issues commands only;...
DESCRIPTION AND OPERATION ® DATA INTEGRITY Verification of data integrity consists of even parity checking and the checksum in each command and reply format. The interface retries a transaction whenever it detects a communi- cation error. There are two levels of communication breakdown detection. The first level detects a complete failure of the communication link.
DESCRIPTION AND OPERATION of modems and transmission equipment. The interface coordi- nates this activity through the RTS (Request-To-Send) signal of the RS-232-C port for modems or through digital outputs when using Digital Slave Modules (IMDSM05, IMDSO01/02/03/04) to enable other transmission equipment. Transmit/Receive Timing The user can set up the RS-232-C ports to operate as Data Cir- cuit-Terminating Equipment (DCE) or Data Terminal Equip-...
DESCRIPTION AND OPERATION ® 5. The remote interface transmits a reply to the interface sending the command. 6. Output 4 is reset. 7. A time delay set by S6 of Function Code 130 occurs. 8. Output 1 resets, RS-232-C RTS signal is inhibited (DTE mode).
1. Examine the PPT, LIM and BTM immediately to verify that they have not been damaged in transit. 2. Notify the nearest Bailey Controls Sales Office of any such damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment.
INSTALLATION ® operating options. The CPU board has three dipswitches that set the module operating characteristics. These switches pro- vide the means of establishing the type of control, serial port communication rate, and loop address. Figure shows the dipswitch locations on the CPU board. JUMPERS J1, J2, J3 J1 J2 J3...
INSTALLATION Table 3-1. Option Switch (U72) Settings (continued) User Position Setting Function Setting Don not initialize NVM Initialize NVM Primary/Secondary (one module of redundant pair is set to 0, the other module is set to 1) NOTES: 0 = Closed (on), 1 = Open (off) 1.
INSTALLATION ® Table 3-3. Message Throughput Number of Time per Points per Point Type Bytes Point Second Station 10.4 msec Analog 4.7 msec Digital 3.1 msec Remote Control Mem- 4.1 msec ory (RCM) Remote Manual Set 4.1 msec Constant (RMSC) Device Driver 4.1 msec 1.
INSTALLATION INLIM03 SWITCH SETTINGS The Loop Interface Module (INLIM03), shown in Figure 3-2, has user-configurable dipswitches: Event/Error Counter Address Switch SW1 and Address Switch SW2. Tables list the switch settings for the Event and Error Counters. The LIM faceplate LEDs display the contents of the event/error counters.
INSTALLATION COMMUNICATION HIGHWAY (PLANT LOOP) TWINAX TWINAX OR COAX OR COAX SLAVE EXPANDER BUS NTCL01 NTCL01 MODULE BUS MODULE BUS NKLS03 NKLS03 INLIM03 INBTM01 INPPT01 INPPT01 INBTM01 INLIM03 INLIM03 CABLE CABLE NKTU01 NKTU01 NTMF01 TERMINATION UNIT PORT 1 PORT 0 COMMUNICATIONS COMMUNICATIONS OR UTILITY...
INSTALLATION ® When directly connecting only one remote interface in one-way control, set port 0 on the local interface to act as a DTE. Set port 0 on the remote interface to act as DCE. NOTE: Always configure port 1 as a utility port if it is not used as an interface communication port.
LIM. The other end of the cable attaches to the termination unit or TMU backplane. 3. Connect one end of the Bailey supplied ribbon cable (DMA cable) to the P4 connector on the LIM. Connect the other end of the DMA cable to the P4 connector on the BTM (see Figures and 3-3).
4. The slave expander bus of two adjacent MMUs (one on top of the other) are connected with the expander bus extender cable (Bailey P/N 1958502A0340). 5. The module bus between these MMUs are not connected. Applications that use redundant communication equipment may require additional hardware.
SECTION 4 - OPERATING PROCEDURES INTRODUCTION This section explains how to place the INPPR01 in operation It covers faceplate LEDs, modes of operation, and the two control types. Additionally, it provides information concerning redun- dant operation and interface memory utilization. PLANT LOOP TO PLANT LOOP TRANSFER MODULE LEDs AND CONTROLS The faceplate of the PPT has the following components (see Fig- ure 4-1):...
OPERATING PROCEDURES ® Status LED The Status LED is a red/green LED that displays the operating status of the PPT. It has five possible states. Table lists the meaning of the status LED states. Refer to Section 5 for correc- tive action if the status LED indicates that an operating error exists.
OPERATING PROCEDURES 2. Recovery from an operator-initiated stop or a module timeout. LOOP INTERFACE MODULE LEDs There are eight LEDs on the LIM faceplate (see Figure 4-2). These LEDs display the contents of event and error counters, and pass/fail information when on-board diagnostics are run (refer to Tables for a list of event and error counter codes).
OPERATING PROCEDURES ® INBTM01 STATUS LED T00413A Figure 4-3. BTM Faceplate LEDs Table 4-2. BTM Status LEDs States LED States Meaning No power to the BTM. Solid Green Normal Operation. Solid Red BTM hardware failure. Configure Mode This mode applies to the INPPT01 module. Module configura- tion requires an INFI 90 operator interface device (i.e., Opera- Interface Station,...
OPERATING PROCEDURES Error Mode The PPT enters this mode if the built-in system diagnostics detect a hardware or configuration error. If the PPT detects a hardware error, the module halts and displays an error code on the CPU LEDs. If the CPU LEDs display a configuration error, the module remains in the error mode.
OPERATING PROCEDURES ® Two-Way Control In two-way control, bidirectional communication requires both ports on both Plant Loops (Port 0 to Port 0; Port 1 to Port 1). Both loop interfaces can issue requests, control commands and do module tuning and configuration. The local interface uses one serial port to issue commands and receive replies (see Figure 4-5).
OPERATING PROCEDURES downloads the interface configuration to the secondary (redun- dant modules are identically configured to their primary coun- terpart). If the primary interface fails, the redundant unit takes over and re-establishes the point data. INTERFACE POINT CAPACITY There are three factors that determine the maximum number of points in a PPT configuration.
OPERATING PROCEDURES ® Table 4-4. Memory Usage in Sending Communication Point Type Memory Bytes Required Digital Analog Station Remote Control Memory(RCM) Remote Manual Set Constant (RMSC) Device Driver NOTE: Add 16 bytes for each PCU that sources Exception Reports. Add 10 bytes for each module that sources Exception Reports.
SECTION 5 - TROUBLESHOOTING INTRODUCTION If errors occur while the interface is operating, the CPU LEDs on the PPT faceplate display error codes. Table lists the error codes and corrective action. NOTE: Codes are displayed only when the PPT is halted and the Status LED is red.
TROUBLESHOOTING Table 5-3. Status Byte Definitions Field Value Description Byte 1 Error Summary (0-OK, 1-Error) MODE Module Mode (00-Config, 01-Error, 11-Exec) TYPE Module Type Code = Hex 11 (INPPT01) Byte 2 First Time in Execute (0-No, 1-Yes) Backup PPT Status (0-OK, 1-Bad) Summary Remote I/O Status (0-OK, 1-Bad) Summary Local I/O Status (0-OK, 1-Bad) Not Applicable...
SECTION 6 - MAINTENANCE INTRODUCTION The Plant Loop to Plant Loop Remote Interface (INPPR01) requires minimal maintenance. The following maintenance schedule will ensure trouble free service. NOTE: Only qualified personnel should perform maintenance. MAINTENANCE SCHEDULE The PPR maintenance schedule is shown in Table 6-1. Perform these tasks at the specified intervals.
Loop to Plant Loop Remote Interface (INNPPR01). There are no special tools required to replace an interface module. NOTE: Always use the Bailey Field Static Kit (P/N 1948385A1) when working with the interface modules. This kit connects the static dissipative work surface and technician to the same ground point.
SECTION 8 - SUPPORT SERVICES INTRODUCTION Bailey Controls is ready to assist in the use of its products. Requests for sales, applications services, installation, repair, overhaul and maintenance contract services should be made to the nearest sales office. REPLACEMENT PARTS AND ORDERING INFORMATION If you are making repairs at your own facility, replacement parts should be ordered through a Bailey sales office.
APPENDIX A - TERMINATION UNIT CONFIGURATION (NTMF01) INTRODUCTION The INPPT01 uses the NTMF01 for termination. Figure shows the dipshunt configuration required when connecting a local and remote PPT (DTE) via a modem (DCE). Figure show the dipshunt configuration required when directly connecting a local PPT (DTE) to a remote PPT (DCE) via a cable.
TERMINATION UNIT CONFIGURATION (NTMF01) ® LOCAL +24 VDC CABLE PORT SHIELDING GROUND DB-25 PIN ASSIGNMENT TERMINAL P1 CONNECTOR PORT STATION +24 VDC COMMUNICATION P2 CONNECTOR F1 FUSE PRINTER PORT +24 V (E2) COM (E3) CABLE PORT CONNECTOR SHIELDING GROUND DB-25 PIN ASSIGNMENT T00427A Figure A-2.
TERMINATION UNIT CONFIGURATION (NTMF01) REMOTE +24 VDC DB-25 PIN ASSIGNMENT CABLE PORT SHIELDING GROUND TERMINAL P1 CONNECTOR PORT +24 VDC STATION COMMUNICATION P2 CONNECTOR F1 FUSE PRINTER PORT DB-25 PIN +24 V (E2) ASSIGNMENT COM (E3) CABLE PORT CONNECTOR SHIELDING GROUND T00428A Figure A-3.
TERMINATION UNIT CONFIGURATION (NTMF01) ® TERMINAL P1 CONNECTOR PORT LOCAL OR REMOTE +24 VDC STATION COMMUNICATION P2 CONNECTOR F1 FUSE PRINTER PORT +24 V (E2) COM (E3) PORT 1 ONLY FOR CONNECTOR DIAGNOSTIC TERMINAL T00429A Figure A-4. Dipshunt Configuration for Diagnostic Terminal (Port 1 only) INTRODUCTION A - 4 I-E96-624A...
TERMINATION UNIT CONFIGURATION (NTMF01) TRANSMIT DATA RECEIVE DATA REQUEST TO SEND CLEAR TO SEND +24V RECEIVED LINE SIGNAL DETECT 2 TRANSMIT DATA 3 RECEIVE DATA 4 REQUEST TO SEND 5 CLEAR TO SEND 8 RECEIVED LINE SIGNAL DETECT 9 + VOLTS SDCE 12 SECONDARY RECEIVE SIGNAL DETECT 16 SECONDARY RECEIVE SIGNAL...
APPENDIX B - TERMINATION UNIT CONFIGURATION (NTCL01) INTRODUCTION The INLIM03 uses the NTCL01 for termination. Table lists the terminal assignments and Table lists the BNC terminal assignments for the loop input/output connections. Table provides jumper settings associated with cable type. Figure shows twinax cable connections for the NTCL01.
APPENDIX C - TERMINATION MODULE CONFIGURATION (NIMF01/NIMF02) INTRODUCTION The INPPT01 can use the NIMF01 for termination. The NIMF02 is required when terminating redundant interfaces. The disp- shunt configurations shown in Figure through apply to the NIMF01 and NIMF02. Figure shows the dipshunt configuration required when connecting a local and remote PPT (DTE) via a modem (DCE).
TERMINATION MODULE CONFIGURATION (NIMF01/NIMF02) ® Figure shows how to configure the dispshunts so that port 1 can drive a diagnostics terminal. CABLE SHIELDING GROUND +24 VDC DB-25 PIN ASSIGNMENTS PORT 0 CABLE SHIELDING GROUND +24 VDC DB-25 PIN ASSIGNMENTS PORT 1 TERMINAL PORT PORT 0 LOCAL...
TERMINATION MODULE CONFIGURATION (NIMF01/NIMF02) CABLE SHIELDING GROUND +24 VDC DB-25 PIN ASSIGNMENTS PORT 0 CABLE SHIELDING GROUND +24 VDC DB-25 PIN ASSIGNMENTS PORT 1 TERMINAL PORT PORT 0 REMOTE P1 EDGE CONNECTOR PORT 1 PRINTER PORT T00432A Figure C-3. Dipshunt Configuration for Direct Connection of Remote PPT Acting as DCE INTRODUCTION I-E96-624A C - 3...
APPENDIX D - TERMINATION MODULE CONFIGURATION (NICL01) INTRODUCTION The INLIM03 can use the NICL01 for termination. Table lists the terminal assignments for the loop input/output con- nections. Table provides jumper settings associated with cable type. Figure shows twinax cable connections for NICL01.
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