Operator interface station for infi 90 (139 pages)
Summary of Contents for Bailey infi 90 40 Series
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IIOIS42 ® ® Operator Interface Station (40 Series) Hardware Manual Process Control and Automation Solutions from Elsag Bailey Group...
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The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
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INFI 90 OPEN Strategic Process Management System only. ® Registered trademark of Elsag Bailey Process Automation. WBPEEUI220754A0...
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® List of Effective Pages Total number of pages in this instruction is 129, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through xi Original 1-1 through 1-9 Original 2-1 through 2-3 Original 3-1 through 3-44 Original...
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Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC Verify all covers are installed and all doors are closed before operat- WARNINGS...
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® Safety Summary (continued) SPECIFIC Never connect the tape drive to the CPU with the CPU or tape drive WARNINGS power on. Failure to comply may result in damage to both the CPU busses and the tape drive. (p. 3-34) (continued) Failure to turn off the main power circuit breaker before removing or inserting modules into the card cage may result in equipment fail-...
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Sommaire de Sécurité (suite) AVERTISSEMENTS Supportez le moniteur avant de retirer les deux boulons d'ancrange D’ORDRE à l'arriér. Lorsque ces boulons d'ancrage sont retirés, l'e moniteur SPÉCIFIQUE glissera et sorta à l'arriér de l'armoire. l'e moniteur pése environ 27 kilograms (60 pounds) et pourrait entrainer des blessures si on le (suite) laisse glisser de l'armoire.
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-1 OIS DESCRIPTION .......................1-1 Console Hardware....................1-2 Driver Cabinet Hardware ..................1-3 INSTRUCTION CONTENT .....................1-4 HOW TO USE THIS INSTRUCTION ................1-4 DOCUMENT CONVENTIONS ..................1-5 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-5 REFERENCE DOCUMENTS..................1-5 NOMENCLATURE ......................1-5 OIS CONSOLE SPECIFICATIONS .................1-6...
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® Table of Contents (continued) Page SECTION 3 - INSTALLATION (continued) ETHERNET CONFIGURATIONS ................. 3-39 Standard Ethernet Configurations ............... 3-40 Alternative Connections to Plant Wide Networks ..........3-40 Alternative Console Connections (Thickwire) ............3-42 Concentrator Configuration ................. 3-43 SOFTWARE INSTALLATION AND START-UP .............. 3-44 SYSTEM OPERATION ....................
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Table of Contents (continued) Page SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT (continued) POWER ENTRY PANEL ....................6-17 Console Power Entry Panel...................6-17 Driver Cabinet Power Entry Panel ................6-18 Console Power Entry Panel Removal ..............6-19 Driver Cabinet Power Entry Panel Removal ............6-19 OPERATOR INTERFACE DEVICES ................6-21 Operator and Engineering Keyboards, Mouse, Trackball ........6-21 Annunciator Display Panel ...................6-21...
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® List of Figures Title Page 1-1. Console Front and Rear Views ................1-2 1-2. Driver Cabinet Front View (IIOIS42XD) ..............1-3 2-1. Communication Levels ..................2-1 2-2. Block Diagram....................... 2-2 3-1. OIS Console and Anchoring Dimensions ..............3-4 3-2. Keyboard Table......................
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List of Figures (continued) Title Page 6-19. CPU Removal for Driver Cabinets (Rear View) ............6-28 6-20. CPU Removal for Driver Cabinets (Rear View) ............6-28 6-21. Driver Cabinet Optical Disk Drive Removal ............6-30 A-1. IIMKM02A Multibus Keyboard Module ..............A-1 A-2. IIMRM02 Multibus Reset Module ................
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® List of Tables (continued) Title Page 6-3. SCSI Bus Hardware Addresses ................6-2 6-4. Multibus Card Cage Modules ................. 6-3 6-5. IIMLM01 Loop Module Configuration ..............6-9 6-6. IIMCP01 Communication Processor Configuration ..........6-10 6-7. IIMCP02 Factory Default Jumper Settings ............6-12 6-8.
Read each procedure before doing the task. Call the local Elsag Bailey sales office for answers to any questions. This section contains an overview of the main console. This document contains directions and cautions for installing and servicing the operator interface station (OIS).
INTRODUCTION ® Table 1-1. IIOIS42 Models Model Description IIOIS42X1 Console with lower monitor IIOIS42X2 Console with upper monitor IIOIS42X3 Console with upper and lower monitor IIOIS42XA Driver cabinet with one set of electronics IIOIS42XD Driver cabinet with dual electronics REAR VIEW FRONT VIEW ANNUNCIATOR ANNUNCIATOR...
INTRODUCTION cabinet when the console is not secured to the floor. A 63.5-millimeter (2.5-inch) diameter cable entry is located at the rear of the weldment. Driver Cabinet Hardware The IIOIS42XA driver cabinet (Fig. 1-2) has one set of OIS driver cabinet hardware located in the middle of the cabinet. The IIOIS42XD driver cabinet has two sets of OIS electronics;...
INTRODUCTION ® The power entry panel has a connection for input AC, alarm contact outputs, and cable connectors for peripheral devices. NOTE: When using a driver cabinet, an alternate console capability is necessary to perform maintenance and configuration require- ments. Refer to Section 3 for IIVTE0_ video terminal information.
GLOSSARY OF TERMS AND ABBREVIATIONS Table contains those terms and abbreviations that are unique to Elsag Bailey or have a definition that is different from standard industry usage. Table 1-2. Glossary of Terms and Abbreviations Term Definition Annunciator display panel.
INTRODUCTION Table 1-5. OIS42 Console Specifications Property Characteristic/Value Power Line voltage 240 V nominal (180 VAC to 264 VAC RMS) 120 V nominal (90 VAC to 132 VAC RMS) Line frequency 47 to 63 Hz Circuit breaker size 20 A Power consumption Typical Maximum...
INTRODUCTION ® Table 1-5. OIS42 Console Specifications (continued) Property Characteristic/Value Keyboard Interface Operator keyboard output relays rated at 250 mA 24-28 VDC per IIMKM02A module. Alarm Relays Rating Contact Voltage 24 VDC Contact Current 0.25 A Contact Power 6 per keyboard Alarm relays Alarm tones 5 per keyboard...
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INTRODUCTION Table 1-5. OIS42 Console Specifications (continued) Property Characteristic/Value Weight Weight Model IIOIS42X1 IIOIS42X2 IIOIS42X3 IIOIS42XA IIOIS42XD Electrical noise Keep cabinet doors closed. Do not use portable transmitting equipment within 2 meters (6.56 feet) of a cabinet. Certification (pending) CSA certified for use in an ordinary (nonhazardous) controlled environment. SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE OIS CONSOLE SPECIFICATIONS WBPEEUI220754A0...
SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION This section explains the theory of operation for the operator interface station. An operator uses the OIS console to monitor and control the process. The OIS console shows equipment status and process states with interactive color graphics dis- plays.
DESCRIPTION AND OPERATION ® CONSOLE FUNCTIONAL OPERATION The OIS console is an operator interface with state of the art CPU technology, a user friendly operator interface and a high performance INFI 90 OPEN system interface. The CPU is the key component in the OIS console. It is a DEC- station 3000 model 300X AXP.
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DESCRIPTION AND OPERATION IIMLM01 Multibus Loop Module and IIMCP01 (Plant Loop sys- tem) or IIMCP02 (INFI-NET system) Multibus Communication Processor Module. The MCL module of the multibus card cage connects to the loop. Front edge connectors on the MCL module terminate a redundant coaxial or twinaxial cable of the loop.
SPECIAL HANDLING Observe these steps when handling electronic circuitry: NOTE: Always use the Elsag Bailey Field Static Kit (part number 1948385_1) consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipating work surface when working with static sensitive devices.
1. Examine the console or driver cabinet to make sure that no damage has occurred in transit. 2. Notify the nearest Elsag Bailey sales office of any damage. 3. File a claim for any damage with the shipping company that handled the shipment.
INSTALLATION GENERAL INSTALLATION PROCEDURES The following steps outline the required procedure to complete the installation of the OIS console. Follow all related safety pro- cedures when doing these steps. NOTE: Before removing a module from the multibus card cage or doing maintenance on equipment containing static sensitive devices, read SPECIAL HANDLING...
INSTALLATION ® 8. After completing the wiring: Check that the peripherals have the correct voltage settings • and are connected to the correct port. Refer to WIRING CONNECTIONS AND CABLING and PERIPHERALS. Ethernet network cable requires a terminator at each end •...
INSTALLATION To install the console cabinet: 1. Adjust the leveling screws on all cabinets and connecting tables until the monitor bezel of each cabinet lines up. The lev- eling screws adjust 26.70 millimeters (1.05 inches). 2. After securing the cabinets, put the tables on the cabinets and lock them into place by pushing the red handle above the front access door to the right until it stops at the bottom of the slot.
INSTALLATION Protect the wires and cabling going to the OIS console. Run cabling through conduit to the rear of the cabinet or under the floor through the bottom of the cabinet. Follow local wiring codes when wiring and installing cableways or conduit. Refer to the Site Planning and Preparation instruction for more information.
INSTALLATION ® 17.3 DIA. 4 MTG. HOLES 0.68 × 247.4 457.2 × 9.74 18.00 BOTTOM CABLE ENTRY 558.8 ±0.7 22.00 ±0.03 76.2 3.00 25.4 1.00 N O T E S : 1 . F O R O P T IO N A L W E LD M O U N TIN G , W E LD B O T TO M O F C A B IN E T B A S E TO IM B E D D E D S TE E L FIV E P LA C E S F R O N T A N D B A C K , S TA R T IN G AT E A C H C O R N E R A N D E Q U A L LY 101.6...
The color moni- tor is autosensing and needs no changes for 240-VAC opera- tion. Monitors other than those supplied by Elsag Bailey may require changes. The CPU is also autosensing and needs no changes for 240-VAC operation.
INSTALLATION ® WIRING CONNECTIONS AND CABLING The IIOIS42 console or driver cabinet is internally wired when it is shipped. Connect the communication loop cables, AC power and any peripheral devices. Communication loop cables con- nect to the IIMCL01 module in the multibus card cage. Refer to Figure for IIMCL01 module location of communication loop cable connectors.
INSTALLATION Table contains the color codes for the wiring in the OIS console or driver cabinet. Table lists the SCSI bus hard- ware addresses. Table 3-1. Wiring Color Codes Color Function Brown AC hot (inside PEP chassis only) Blue AC neutral Green/Yellow AC common Brown +5 VDC...
INSTALLATION ® 2. Connect only 120/240 VAC at 50/60 hertz into the termi- nal block below the circuit breaker on the power entry panel. NOTE: Verify that the incoming voltage meets the rating on the label of TB1 on the power entry panel. Refer to AC POWER WIRING GUIDELINES POWER ENTRY PANEL...
INSTALLATION DOOR CARD CAGE MONITOR OPERATOR ETHERNET MOUSE/TRACKBALL ETHERNET KEYBOARD CONVERTER OPTIONAL ENGINEERING KEYBOARD TABLETOP ADP PANEL MONITOR KBD MOUSE/ PORT TRACK- FLOPPY DISK DC DIST. BALL KYBD/MOUSE DRIVE AND BOARD SCSI KEYBOARD- CONTROLLER 10-BASE T INTERFACE RS-232 TERM STRIP BOARD TERM STRIP POWER...
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INSTALLATION ® Table 3-2. IIOIS42 Console Cable Connections (continued) Figure 3-10 Cable Cable Name Connect From Connect To Cable No. Number 1949212A1 Twisted pair 10-Base T connector on 10-Base T (#) port on CPU ethernet signal ethernet media converter 6639266A1 Mouse signal P10 on keyboard interface Keyboard/mouse port on CPU through...
INSTALLATION Table 3-2. IIOIS42 Console Cable Connections (continued) Figure 3-10 Cable Cable Name Connect From Connect To Cable No. Number 6640640A4 DC power P8 on DC distribution board IIOIS42X3 (dual monitors) Cable P2 to fan on lower monitor Cable P3 to fan on lower monitor Cable P4 to fan on lower monitor Cable P5 to fan on upper monitor Cable P6 to fan on upper monitor...
INSTALLATION ® AREA AREA AREA AREA AREA AREA AREA AREA SHIFT SHIFT AREA AREA AREA AREA AREA AREA AREA AREA SPACE LOCK & ZOOM " SYSTEM ALARM DISPLAY CMPTR HELP STATUS ALARM SUMM SUMM SUMM GENL COM'D PAGE MISC HOME RATIO FCTNS LINE...
INSTALLATION IIATB02 Trackball and IIAMS03 Mouse The trackball and mouse permit faster cursor positioning dur- ing normal operator control or configuration. The trackball or mouse plugs into the keyboard interface panel at the MOUSE/ TRACKBALL port. Figure 3-13 shows the console keyboard interface panel.
INSTALLATION Table 3-3. IIADP01 Board Connections for Multiple ADPs Cable Connect From Connect To Number 1948978_1 P1 or P2 on ADP 2 AUX 1 port on keyboard interface panel or to P1 or P2 on ADP 3 board Up to four annunciator display panels can be driven from an MKM module.
INSTALLATION IIM K M 0 2A P 1 7 1 2 3 P 1 4 P 15 4 3 2 1 C LO S E D - O N F O R TO U C H 8 7 6 5 4 3 2 1 S C R E E N C LO S E D - O N M O U N T IN G...
INSTALLATION ® information, refer to the Operation and Configuration instructions (Table 1-3). Refer to the manufacturer’s documentation for more informa- tion on peripheral devices. Figure shows the SCSI periph- eral port location on the OIS console power entry panel and Figure shows SCSI peripheral port location on the OIS driver cabinet.
A SCSI terminator must always be connected to the last device on the external SCSI bus. Address settings and procedures for all non-Elsag Bailey exter- nal hardware are located in the manufacturer’s instructions. The SCSI address for the hard drive and floppy drive are factory set. The address setting for the IIMCP02 Multibus Communication Processor is located in Table 3-5.
INSTALLATION ® A maximum of four logging printers can be accessed by the IIOIS42 console. For OIS consoles, connect the printers to a terminal server (IIPRS02) on the ethernet link. The line cord must have isolated safety ground referenced to the same point as the OIS electronics safety ground, without connection to conduit/structural ground.
INSTALLATION Table 3-10. IIPRT05 Printer Setup Values Item Control Description Setting The present configuration is: Firmware: 44A513152 SY - 44A5131531M Font Style 44A513153 Data Processing 12.0 Country Mode Normal Horizontal expansion Vertical expansion Lines per inch 6 LPI Forms control (in.) Form length 11.0"...
INSTALLATION ® the nomenclature determines the operating voltage of the printer; 1 - 120 VAC or 2 - 220 VAC. NOTE: The IIPRT09_ printer is a color line printer and cannot be used for screen copies. Refer to the manufacturer’s instruction for complete details on printer operation.
200 ms IIPRT08B_ PRINTER Figure 3-19 shows the printer cable configuration for the IIPRT08B and the IIPRT10 printers. CABLE SUPPLIED WITH PRINTER HCBL05 CABLE ELSAG BAILEY SUPPLIED WITH CABLE CONVERTER (TABLE 3-6) IIPRS02 SERIAL/PAIR TERMINAL IIPRT08B CONVERTER SERVER IIPRT10 1949396 2...
INSTALLATION ® Use the buttons and indicators on the control panel to operate the printer. For more information, refer to the manufacturer’s documentation. 1. Load the print media. 2. Press the power switch. The READY indicator lights. The IIPRT08B prints on 8-½ x 11-inch and European (A4) size transparencies and copies.
INSTALLATION 3. It prints on English A and B and European B3 and A4 size transparencies and copies. NOTE: Printer dipswitch settings are different for English media (A and B) and European metric media (A4 and B3). Refer to Figure 3-19. HP glossy media and HP transparency media require a ten- minute drying time, during which time nothing should be placed on top of it.
INSTALLATION ® processor, they are printed out one after another in the order in which they were stored. The color copier takes approximately 45 to 60 seconds to make a color copy of a screen. The copier makes three passes over the paper, placing the yellow, red, and blue colors on the paper separately.
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INSTALLATION INPUT PLUGS FOR INPUT PLUGS FOR SYNCHRONIZATION SIGNALS CONNECTION FOR VIDEO SIGNALS POWER CORD (NOT USED) REMOTE 1 - 4 H/C-SYNC V-SYNC CONNECTIONS FOR REMOTE CONTROL VIDEO CONNECTION PLUG FOR SETUP FOR MONOCHROME MONITOR EXT. MUX CONNECTIONS FOR EXTERNAL MULTIPLEXERS BACK VIEW OF THE COLOR COPIER (4 CHANNEL VIDEO INTERFACE) MONITOR...
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INSTALLATION ® When power is turned on to the tape drive, and no cassette is in the drive, the tape and activity and write protect indicators light for approximately one to five seconds. This indicates that the power on self-test is running. Both indicators turn off when the self-test completes successfully.
INSTALLATION Set the SCSI address on the SCSI address switch located on the back of the tape drive case next to the power and cable con- nections. Refer to Table for address. NOTE: The tape drive must be powered down and then up for new switch settings to take effect.
INSTALLATION ® There are two hardware settings that must be made to the opti- cal disk drive; the SCSI address setting and operation mode setting. Set the SCSI address using the following steps. 1. Make sure the power to the optical disk drive is off. 2.
INSTALLATION RS-232-C PORT IIVTE0 TP80616A Figure 3-21. IIVTE0_ Video Diagnostics and Start-Up Terminal IICDD01 CD-ROM Drive To install software in the console, an IICDD01 CD-ROM drive is used. The IIOIS42 console has two hard disk drives. Installing the software involves loading both disk drives from the CD-ROM drive using current software release CDs.
INSTALLATION Table 3-14. CD-ROM Drive Switch Settings Jumper Name Setting SCSI ID MODE PRV/ALW TEST TERM NOTE: 1. 0 = jumper removed, 1 = jumper in- stalled. ETHERNET PROTOCOL Ethernet is a network protocol complying with IEEE Standard 802.3. It is a CSMA/CD protocol (with no token). All devices on the ethernet network listen to the data transmissions.
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INSTALLATION ® TERMINATOR (OR TO OTHER T CONNECTOR) Ethernet™ E-CX-TBT-03 10BaseT / 10Base2 Adapter Collision Link Link Coax Sense Config. THINWIRE 1 2 3 T CONNECTOR Rev. Pol. TERMINATOR Power Collision (OR TO OTHER Jabber T CONNECTOR) TRANSITION 9V DC Input ENGINEERING, INC.
INSTALLATION TERMINAL CABLES TO SHARED SERVER PRINT ERS A ND VT-T YPE TERMINA LS TR ANS CE IVER PORT TRANS CE IVER TRANSC EIVER TO CABLE THINWIRE ADAPTER 19487 77A1 1948778A 2 THINWIRE CONSOLE TRANSCEIVER CONSOLE TR ANSCEIVER THIN WIRE TRA NS CEIVE R THINWIRE PORT...
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INSTALLATION ® C ONS OLE CON SOLE T HINW IRE TH INW IRE NET W ORK NE TWO RK T H IN W IR E CO NSO LE T HINWIR E T R A N S C E IV E R SE GME NTS STAND ARD E THE RN ET...
INSTALLATION PL ANT W IDE C ONS OLE T HICK W IR E THICK WIRE NE TW O RK N ETWO RK D IR E C T B A R R E L C O N N E C T IO N (B E W A R E O F D IS TAN C E L IM ITAT IO N S) C ONS OLE T H IC K W IR E...
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INSTALLATION ® SOFTWARE INSTALLATION AND START-UP After the main console and all auxiliary consoles are installed and powered up, install the software and configure the system. Refer to the File Utilities instruction (Table 1-3) for software loading. Refer to the Operation instruction (Table 1-3) for complete operating information.
Make certain all the manufacturer’s documentation on non Elsag-Bailey OIS42 components is accessible. Three other instruction manuals (Elsag-Bailey) should be on hand; Opera- tion, Configuration and File Utilities. The numbers for those manuals are listed in Table 1-3. Many of these docu- ments provide troubleshooting information.
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TROUBLESHOOTING ® Table 4-1. Troubleshooting Guide (continued) Symptom Possible Problem or Solution Start-up OK but no network Check NIU settings (checksum on port A at 19.2 kilobyte). Check NIU cables. interface unit (NIU) Try using NIU diagnostic port to test IIMCL01, IIMLM01, IIMCP02 or IIMCP01 NETWORK INTERFACE UNIT TEST UTILITY response modules (refer to...
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TROUBLESHOOTING 5. Use the digital voltmeter to check each outlet and insure that neutral, live and ground are wired correctly, and there are no ground faults. 6. Turn off the power to the console. Verify that it removes power from all outlets. 7.
TROUBLESHOOTING ® 9. Turn off the power to the console. Plug in all multibus modules. 10. Connect all DC power distribution cables removed in Step 2. 11. Apply power to the console and check the DC voltage lev- els again. Adjust the power supply to obtain the voltage within a tolerance of +0.05 V.
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TROUBLESHOOTING ® Table 4-4. NNIU01 Network Interface Unit Error Codes (continued) Decimal Error Description Error Code Time out between bytes in command. Index already established by another node. Point type incompatible with command. Watchdog time-out. Checksum compare error. Destination node off-line. Callup command required.
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TROUBLESHOOTING To access the utility, use the following procedure. 1. Open a terminal window and type CIU TEST at the $ prompt, and press Return 2. Refer to the File Utilities, Operator Interface Station (40 Series). Table contains the instruction book number. 3.
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TROUBLESHOOTING ® 8. Check that the top row of LEDs on the MCP module will turn on solid, then off. The green light on the MCL module will turn off, then on (off-line to the loop, then on-line to the loop). 9.
The reliability of any stand alone product or control system is affected by the maintenance of the equipment. Elsag Bailey recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level.
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Inspect and check the power entry panel. In high vibration environments testing may be 2 years necessary at shorter intervals. Refer to procedure. Replace power supply. Call Elsag Bailey sales and service for information. 5 years Complete all appropriate tasks in this table.
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MAINTENANCE STANDARD PREVENTIVE MAINTENANCE PROCEDURES These preventive maintenance procedures cover standard pro- cedures for the console preventive maintenance requirements. Read through them before beginning the procedure. Never clean electrical parts or components with the power on. Doing so exposes you to a fatal electrical shock hazard. Wear eye protection whenever working with cleaning solvents.
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MAINTENANCE ® Cleaning the Operator Keyboard To clean the operator keyboard: 1. Wipe away dust with a soft lint free cloth. 2. Clean dirt and film from the keyboard using a mild all pur- pose commercial spray cleaner and lint-free cloth. Cleaning the Engineering Keyboard To clean the engineering keyboard: 1.
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MAINTENANCE CLEANING EDGE CONNECTOR To clean edge connector contacts: 1. Use a solvent mixture of 80% isopropyl alcohol (99.5% elec- tronic grade) and 20% distilled water. 2. Soak a lint-free cloth with the solvent mixture. 3. Work the cloth back and forth parallel to the edge connec- tor contacts.
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MAINTENANCE ® Cleaning the DAT Tape Drive Head To clean the heads on the digital tape drive, use a head clean- ing kit part number 1949139 1. Following the directions in the kit to clean the heads on all digital tape drives. Checking Power Supply Outputs To check modular power supply outputs on the power entry panel, refer to the AC and DC power tests in...
SECTION 6 - COMPONENT DESCRIPTION AND REPLACEMENT INTRODUCTION This section explains how to replace multibus card cage mod- ules and various components in the OIS console. It contains jumper and dipswitch settings and also component locations and settings. There are no special tools required. Components in the OIS consoles are configured at the factory.
COMPONENT DESCRIPTION AND REPLACEMENT ® Table 6-2. OIS Hardware (continued) Part 42X1 Description 42XA Number 42X2 42XD 42X3 IIAKB04 QWERTY engineering keyboard IIAMS03 Mouse IIATB02 Trackball IICDD01 CD ROM drive IIDMT03A Digital tape drive for archival storage IIDOP04A Tabletop optical disk IIDOP05A Rack mount optical disk IIMCL01...
COMPONENT DESCRIPTION AND REPLACEMENT MULTIBUS CARD CAGE The multibus card cage is a four-slot cage that provides power and mounting for the IIOIS42 multibus modules listed in Table 6-4. It is used in both the console and driver cabinet. Table 6-4. Multibus Card Cage Modules Card Description IIMCL01...
COMPONENT DESCRIPTION AND REPLACEMENT ® IIMCL01 IIMLM01 IIMCP01 SLOT NOT IIMCP02 CONNECTED FOR SCSI - USED FOR SERIAL MODE ON IIMRM02 IIMKM02A IIMCP01/02 TP36283B Figure 6-1. IIOIS42 Multibus Card Cage (Front View) TP36141B Figure 6-2. IIOIS42 Multibus Card Cage (Rear View) 2.
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COMPONENT DESCRIPTION AND REPLACEMENT MULTIBUS MODULES Failure to turn off the main power circuit breaker before remov- CAUTION ing or inserting modules into the card cage may result in equipment failure. Si l'on omet d'eteindre l'interrupteur du circuit d'alimentation ATTENTION principal avant de retirer les cartes ou de les inserer dans le porte-cartes, l'equipment pourrait faire default.
COMPONENT DESCRIPTION AND REPLACEMENT ® TO POWER SUPPLY TO RESET SWITCH ON POWER ENTRY PANEL (NOT USED) TO KEYBOARD INTERFACE BOARD TO TERMINAL BLOCK ON POWER 1 2 3 1 2 3 ENTRY PANEL 1 2 3 TO ADP AND KEYBOARD (NOT NOT USED INTERFACE BOARD...
COMPONENT DESCRIPTION AND REPLACEMENT the MKM board must also be set and pins one to two should be jumpered. Refer to Section 3 for more details on the touch screen option. IIMRM02 Multibus Reset Module This module replaces the IIMKM02A module when the driver cabinet is used.
COMPONENT DESCRIPTION AND REPLACEMENT ® IIMLM01 Multibus Loop Module The IIMLM01 multibus loop module (Fig. 6-5), allows commu- nication between the multibus communication processor mod- ule (IIMCP01 or IIMCP02) and the INFI-NET or Plant Loop communication highway through the termination module (IIMCL01).
COMPONENT DESCRIPTION AND REPLACEMENT ® LEDs LEDs STOP RESET DO1+ DO1– DO2+ DO2– TO IIMLM01 0 = ON OR CLOSED 1 = OFF OR OPEN TO CPU THROUGH TERMINAL PORT A SERVER DIAGNOSTIC PORT B PORT TP36301B Figure 6-6. IIMCP01 Multibus Communication Processor Table 6-6.
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COMPONENT DESCRIPTION AND REPLACEMENT Table 6-6. IIMCP01 Communication Processor Configuration Switch Position Description Switch Setting 5 - 6 Port B data 00 = 8 d, 1 s, no parity characteristics (continued) 01 = 8 d, 1 s, even parity (Only if switch 4 = 0, oth- 10 = 8 d, 1 s, odd parity erwise defaults to 00).
COMPONENT DESCRIPTION AND REPLACEMENT DC DISTRIBUTION BOARD 6638235A1 6638710A9 TO P2 ON POWER SUPPLY TO E1 CHASSIS GROUND ON PEP TP80553A Figure 6-9. Connections to DC Distribution Board Table 6-9. DC Distribution Board Socket Connections Socket Console Driver Cabinet Floppy disk drive and disk Floppy disk drive and disk controller controller...
COMPONENT DESCRIPTION AND REPLACEMENT P O W E R S U P P LY M O U N T IN G S C R E W S R E A R V IE W T P 3621 6A Figure 6-11. Main Power Supply Removal for Driver Cabinets 5.
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COMPONENT DESCRIPTION AND REPLACEMENT ® The MAIN POWER indicator is lit when the AC power is con- nected to the power entry panel and the main power circuit breaker is on. The AC outlet marked SCSI PERIPHERAL is a convenience out- let for either 120 or 240-VAC devices.
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COMPONENT DESCRIPTION AND REPLACEMENT Console Power Entry Panel Removal To remove the power entry panel from an IIOIS42 console refer to Figure 6-12 and follow these steps. 1. Turn off the main circuit breaker on the power entry panel. Check the power indicator to see if power is removed. 2.
COMPONENT DESCRIPTION AND REPLACEMENT ® F RO NT VIEW P O W E R E N T R Y PA N E L M O U N T IN G S C R E W S (5) C P U T P 3 6 1 63 B Figure 6-12.
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COMPONENT DESCRIPTION AND REPLACEMENT OPERATOR INTERFACE DEVICES This section contains descriptions and removal instructions for the operator and engineering keyboards, mouse/trackball, annunciator display panel, the keyboard interface assembly, floppy disk drives, color monitor, and the CPU. Operator and Engineering Keyboards, Mouse, Trackball This equipment is only used on the OIS42 console.
COMPONENT DESCRIPTION AND REPLACEMENT ® REAR VIEW FRONT VIEW BEZEL MOUNTING SCREWS (4) ADP PANEL ANNUNCIATOR MOUNTING DISPLAY PANEL SCREWS (2) COLOR ANNUNCIATOR MONITOR DISPLAY PANEL 3½-IN. FLOPPY KEYBOARD DISK DRIVE INTERFACE ASSEMBLY KEYBOARD INTERFACE ASSEMBLY POWER SUPPLY KEYBOARD DC DISTRIBUTION BOARD POWER ENTRY PANEL...
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COMPONENT DESCRIPTION AND REPLACEMENT TUNE CONFIG MOUSE/ AUX 1 TRACKBALL KEYBOARD PORT KEYBOARD INTERFACE ASSEMBLY FRONT VIEW TO MOUSE PORT ON CPU TO P5 ON MKM BOARD NOT USED CAUTION: SWITCHES 5, 6 AND 7 ARE CLOSED (ON). SWITCHES 1 THROUGH 4 TO P7 ON AND 8 ARE OPEN (OFF).
COMPONENT DESCRIPTION AND REPLACEMENT ® 5. Remove all of the cables from the rear of the keyboard interface panel and floppy disk drive unit. 6. Remove the two screws holding the bottom on the keyboard interface panel to the rear side of the monitor bezel. There are no screws on top or on the sides of the panel.
COMPONENT DESCRIPTION AND REPLACEMENT REAR VIEW FRONT VIEW ANNUNCIATOR DISPLAY PANEL ANNUNCIATOR DISPLAY PANEL COLOR MONITOR 3½-IN. FLOPPY KEYBOARD DISK DRIVE INTERFACE ASSEMBLY KEYBOARD BRACKET IN TERFACE SCREWS (2) ASSEMBLY KEYBOARD POWER SUPPLY DC DISTRIBUTION BOARD POWER ENTRY PANEL MULTIBUS CARD CAGE POWER ENTRY PANEL...
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COMPONENT DESCRIPTION AND REPLACEMENT ® MONITOR REMOTE REMOTE SCREEN AUX 1 AUX 2 CONTROLS NO RESISTOR POSITION (NOT USED) (NOT USED) (NOT USED) SYNC RESISTOR RESISTOR COMPOSITE SCREEN POWER DEGAUSS POSITION SWITCHES FOR SYNCH ADJUSTMENTS - SYNCH ON Ω HEIGHT, WIDTH, 75- TERMINATION GREEN SWITCH BRIGHTNESS,...
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COMPONENT DESCRIPTION AND REPLACEMENT 6. Protect the screen of the monitor and set the screen down on the protective surface. 7. Remove the monitor from the mounting tray by removing the four screws under the tray. CPU REMOVAL This section contains information and the removal instructions for the CPU inside the OIS console.
COMPONENT DESCRIPTION AND REPLACEMENT ® CPUs MOUNTED VERTICALLY CPU MOUNTING SCREWS (2) DRIVER CABINET REAR VIEW TP36217C Figure 6-19. CPU Removal for Driver Cabinets (Rear View) 3. Remove the two screws that hold the front of the mounting plate to the shelf (in the driver cabinet, the mounting plate fas- tens to the upper and lower shelves).
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COMPONENT DESCRIPTION AND REPLACEMENT PERIPHERALS The supported peripherals are portable and require no replace- ment instructions. The peripherals available for the OIS con- sole are the IIPRT02 black and white printer. IIPRT03 Color printer (up to 64 colors), IIPRT04 color video copier, IIPRT05 high speed black and white printer, the IIPRT08B screen copy printer (color/black and white), the IIPRT09...
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COMPONENT DESCRIPTION AND REPLACEMENT ® information and a description of the archiving storage devices. Refer to the Operation instruction for procedures (Table 1-3). Refer to the manufacturer’s documentation for repair and troubleshooting information. IIDOP05A OPTICAL DISK To remove the optical disk drive from the driver cabinet, refer to Figure 6-21 and follow these steps.
SECTION 7 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is always ready to assist in the oper- ation and repair of its products. Send requests for sales or application services to your nearest sales or service office. Bailey Controls Company can also provide installation, repair and maintenance contract services.
SUPPORT SERVICES ® Table 7-1. Recommended Spare Parts 42X1 Description Part Number 42XA 42X2 42XD 42X3 50-ohm thinwire terminator 1949009_1 10-Base T to thinwire adapter 1949211_2 Annunciator display panel (tabletop) IIADP01 Annunciator display panel IIADP02 CPU 3000/300X AXP 1949207_1 Digital tape drive IIDMT03A Fan (door) 1949181_1...
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SUPPORT SERVICES Table 7-1. Recommended Spare Parts (continued) 42X1 Description Part Number 42XA 42X2 42XD 42X3 Power entry panel 6641376_1 Power supply 6638553_5 Printer server IIPRS02 Transceiver to thinwire adapter 1948778_2 Terminator (keyboard/mouse) 6641701_1 SPARE PARTS WBPEEEUI220754A0 7 - 3...
APPENDIX A - QUICK REFERENCE INFORMATION INTRODUCTION This section provides a source for reference information. It contains the jumper and switch locations and fuse locations for the IIOIS42 operator interface station and driver cabinet components. Refer to Section 3 Section 6 for complete descriptions of jumper and switch settings.
QUICK REFERENCE INFORMATION ® OUT OF TOLERANCE (OOT) JUMPER TO PFI ON POWER SUPPLY TO RESET SWITCH ON POWER ENTRY PANEL TP35489D Figure A-2. IIMRM02 Multibus Reset Module INTRODUCTION A - 2 WBPEEUI220754A0...
QUICK REFERENCE INFORMATION ® LEDs LEDs STOP RESET DO1+ DO1– DO2+ DO2– TO IIMLM01 0 = ON OR CLOSED 1 = OFF OR OPEN TO CPU THROUGH TERMINAL PORT A SERVER DIAGNOSTIC PORT B PORT TP36301B Figure A-4. IIMCP01 Multibus Communication Processor INTRODUCTION A - 4 WBPEEUI220754A0...
QUICK REFERENCE INFORMATION BB RAM SIMM (BATTE RY-BAC KED RAM REMOVE SCSI TERMINATION ROM SIMM R AM SIM Ms SINGLE IN -LIN E MEM ORY M ODU LE) RESISTORS RN2, RN3 AND RN4 R N3 R N2 SC SI XU19 XU 4 SW 1 SW 2...
QUICK REFERENCE INFORMATION ® IIM K M 02A P1 7 1 2 3 P 14 4 3 2 1 C LO S E D - O N F O R TO U C H 8 7 6 5 4 3 2 1 S C R E E N C LO S ED - O N M O U N TIN G...
QUICK REFERENCE INFORMATION TUNE CONFIG MOUSE/ AUX 1 TRACKBALL KEYBOARD PORT KEYBOARD INTERFACE ASSEMBLY FRONT VIEW TO MOUSE PORT ON CPU TO P5 ON MKM BOARD NOT USED CAUTION: SWITCHES 5, 6 AND 7 ARE CLOSED (ON). SWITCHES 1 THROUGH 4 TO P7 ON AND 8 ARE OPEN (OFF).
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APPENDIX B - REDUNDANT ETHERNET NETWORKS INTRODUCTION This section explains how to set up redundant ethernet net- works. It contains examples of ethernet connections for the main and auxiliary consoles. Refer to Section 3 for examples of thinwire, thickwire, and stand-alone configurations. REDUNDANCY Redundancy on the system requires a duplicate set of hard- ware and software that maintain control of the system if the...
REDUNDANT ETHERNET NETWORKS INFI-NET MONITOR MONITOR MONITOR MONITOR MAIN ETHERNET REDUNDANT/ PRIMARY IIOIC42 IIOIC42 IIOIC42 IIOIC42 TRUNK DUPLICATE IIOIS42A (A) WITH B WITH A WITH B WITH A IIOIS42A (B) ETHERNET SEGMENT 1 TERMINAL TERMINAL SERVER SERVER ETHERNET SEGMENT 2 TP36287B Figure B-3.
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Index (continued) Switch settings ............3-21 Trackball/mouse............3-17 Tabletop adjustment, console ........3-5 Training ...............7-1 Talk 90 diagnostic test..........4-7 Troubleshooting guide ..........4-1 Tape data storage ............ 3-32 Technical documentation ........... 7-1 Touch screen............3-19 Installation............3-19 Unpacking and inspection...........3-2 WBPEEUI220754A0 Index - 3...
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For prompt, personal attention to your instrumentation and control needs or a full listing of Bailey representatives in principal cities around the world, contact the Bailey location nearest you. Australia Japan United Kingdom Elsag Bailey Pty. Limited Bailey Japan Company, Ltd.
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