Operator interface station for infi 90 (139 pages)
Summary of Contents for Bailey Infi 90 INIPR01
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E96-613 ® ® INFI-NET to Plant Loop Remote Interface (INIPR01) Process Control and Automation Solutions from Elsag Bailey Group...
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The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif- ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and...
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This instruction explains the IPR interface features, specifica- tions and operation. It also includes installation and trouble- shooting procedures for each module. ® INFI-NET is a registered trademark of Elsag Bailey Process Automation. I-E96-613A...
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® List of Effective Pages Total number of pages in this manual is 88, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through ix Original 1-1 through 1-7 Original 2-1 through 2-6 Original 3-1 through 3-19 Original...
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® Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. Special Handling This module uses electrostatic sensitive devices.
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Sommaire de Sécurité AVERTISSEMENTS Environnement de l’équipement D’ORDRE Ne pas soumettre les composants à une atmosphère corrosive lors GÉNÉRAL du transport, de l’entreposage ou l’utilisation. Possibilité de chocs électriques durant l’entretien Débrancher l’alimentation ou prendre les précautions pour éviter tout contact avec des composants sous tension durant l’entretien. Precautions de manutention Ce module contient des composantes sensibles aux decharges electro-statiques.
INTRODUCTION ® The IPR interfaces transfer system data, control and configura- tion messages, and exception reports between the central and remote satellite systems. Many of the operating characteristics of the IPT module are determined by the specifications in the INFI-NET to Plant Loop remote transfer module executive block (function code 203).
INTRODUCTION a dedicated diagnostic port. The central INFI-NET IPT module can use a variety of means to link to the remote satellite Plant Loop IPT module such as a modem, microwave or transceiver. The IPT module communicates directly with an NIS module through the I/O expander bus.
Repair/Replacement Explains how to replace the modules. Procedures Support Services Explains the customer training Bailey Controls Company pro- vides and information about ordering replacement parts. Appendices Provide quick reference information about termination device configuration and various redundant interface configurations.
IMDSO01/02/03 Digital Slave Output Module I-E96-313 IMDSO04 Digital Slave Output Module I-E96-401 NIMP01/02 Multi-Function Processor Termination Module I-E96-408 NICL01 Communication Termination Module ® Network 90 is a registered trademark of Elsag Bailey Process Automation. GLOSSARY OF TERMS AND ABBREVIATIONS I-E96-613A 1 - 5...
INTRODUCTION ® Table 1-2. Reference Documents (continued) Document Title Number I-E96-410 NIDI01 Digital Input Termination Module I-E96-422 NTCL01 Communication Termination Unit I-E96-424 NTDI01 Digital I/O Termination Unit I-E96-428 NTMP01 Multi-Function Processor Termination Unit NOTE: 1. This module is not recommended for use in new installations. NOMENCLATURE Table lists the modules that make up the INFI-NET to Plant...
INTRODUCTION SPECIFICATIONS Refer to Table for the specifications of the modules making up the INFI-NET to Plant Loop remote interface. Table 1-4. Specifications Property Characteristic/Value INNIS01 module Power requirements +5 VDC at 900 mA; 4.50 W nominal +15 VDC at 5 mA; 0.08 W nominal -15 VDC at 200 mA;...
SECTION 2 - DESCRIPTION AND OPERATION INTRODUCTION INFI-NET and Plant Loop are unidirectional, serial data high- ways that all INFI 90 nodes can utilize. The INIPR01 INFI-NET to Plant Loop Remote Interface (IPR) enables communication between a central INFI-NET node and a remote satellite Plant Loop node.
DESCRIPTION AND OPERATION ® Plant Loop to INFI-NET Messages Remote satellite Plant Loop messages destined for the central INFI-NET loop are received by the remote satellite Plant Loop NIS module. The remote satellite Plant Loop NIS module sends the messages over the I/O expander bus to the remote satellite Plant Loop IPT module.
DESCRIPTION AND OPERATION NIS POLL The NIS poll is a single destination message. The NIS module uses this message type to poll the operational status of another node. MESSAGE FORMAT Messages exist as frames of information. Each frame consists of a message control field that follows an information field. The information field contains the message data.
DESCRIPTION AND OPERATION ® POLLING The NIS module maintains an internal table of system wide status such as off-line and busy nodes. The NIS module relays node status changes to the transfer module. When the NIS module periodically polls nodes, it updates this table accord- ingly.
DESCRIPTION AND OPERATION Status Reporting The IPT module reports its own status. Exception reporting for status occurs whenever there is a change in status or every 60 seconds if no change occurs. Communication Protocol The IPT communication protocol consists of two layers: Link control layer.
DESCRIPTION AND OPERATION ® ERROR DETECTION AND RECOVERY A 16-bit cyclic redundancy check (CRC) code assures the integ- rity of each transmission. The transfer module uses an auto- matic repeat request to recover from errors. The receiving IPT module notifies the sending IPT module of the last sequence number it receives.
SPECIAL HANDLING Observe the following steps when handling electronic circuitry: NOTE: Always use Bailey's field static kit (part number 1948385_1 - consisting of two wrist straps, ground cord assembly, alligator clip and static dissipative work surface) when working with the modules.
® UNPACKING AND INSPECTION 1. Examine the hardware immediately for shipping damage. 2. Notify the nearest Bailey sales office of any such damage. 3. File a claim for any damage with the transportation com- pany that handled the shipment. 4. Use the original packing material and container to store the hardware.
INSTALLATION Dipswitch Settings There are four dipswitches on the NIS module. The dipswitches and their functions are described below. See Figure dipswitch locations. USER-CONFIGURED JUMPERS J1-J6 1 2 3 4 1 2 3 4 1 2 3 4 GROUP A LEDs GROUP B 1 2 3 4 5 6 7 8...
INSTALLATION ® DIPSWITCH SW2 - LOOP ADDRESS This dipswitch sets the number of the loop on which the IPR interface resides. The only valid INFI-NET loop number is one. Valid Plant Loop numbers are two through 250 (refer to Table 3-2).
Pole four, in con- junction with pole three, makes the node appear to be busy to other nodes. This condition is used by Bailey Controls Com- pany personnel only. Pole five enables the loop idle condition display for the front panel LEDs.
INSTALLATION ® I/O EXPANDER BUS ADDRESS OF EVENT AND ERROR INNIS01 MODULE COUNTER SETTING OPEN TP21197A Figure 3-2. Dipswitch SW4 Pole Assignments Table 3-4. INNIS01 Address Settings Dipswitch Pole (Binary Value) Address Example User setting NOTE: 0 = CLOSED or ON, 1 = OPEN or OFF. Table 3-5.
INSTALLATION Table 3-5. INNIS01 Event Counters (continued) Dipswitch Pole (Binary Value) Hexadecimal Description Value (16) (8) No. of message retries originated by this node. No. of transmitted message watchdog expirations. No. of messages put into the receive buffer and retained. No.
INSTALLATION ® Jumper Settings There are six jumpers on the NIS module that set the commu- nication rate of the receiver analog circuit (see Figure jumper locations). All six jumpers must be set in the same position. Jumper setting instructions are silk screened on the upper left corner of the NIS circuit board.
INSTALLATION INNIS01 MODULE INSTALLATION If the NIS dipswitches and jumpers are properly configured, it is ready to be installed in the module mounting unit. Figure shows example installations of the NIS module. To install the NIS module: 1. Verify the NIS slot assignment in the module mounting unit.
INSTALLATION ® NIS MODULE MPI MODULE IPT MODULE MODULE MOUNTING UNIT DIPSHUNTS DIPSHUNT INSTALLED SOCKET EMPTY (EXCEPT WHEN I/O MODULES ARE REQUIRED) MPI MODULE IPT MODULE NIS MODULE MODULE MOUNTING UNIT THE CONDITION DIPSHUNT DIPSHUNT OF THIS DIPSHUNT SOCKET EMPTY INSTALLED SOCKET IS NOT (EXCEPT WHEN I/O...
INSTALLATION INIPT02 INFI-NET TO PLANT LOOP TRANSFER MODULE CONFIGURATION The INIPR01 INFI-NET to Plant Loop Remote Interface (IPR) includes an INIPT02 INFI-NET to Plant Loop Transfer Module (IPT). Configure the IPT module as follows. NOTES: Two IPR interfaces are required for a complete INFI-NET to Plant Loop connection.
INSTALLATION ® DIPSWITCH SW1 - NORMAL MODE DIAGNOSTIC PORT CHARACTERISTICS Dipswitch SW1 is an eight-pole dipswitch that enables ROM checksumming, enables NIS handshake time-outs, enables the normal mode diagnostic port, sets the normal mode diagnostic port communication rate, and sets the normal mode diagnostic port data characteristics.
INSTALLATION DIPSWITCH SW2 Dipswitch SW2 is an eight-pole dipswitch which is not used by the IPT module. The dipswitch settings do not affect module operations. DIPSWITCH SW3 - CACHE OPTIONS Dipswitch SW3 selects certain cache operating options. Table shows the dipswitch settings. Table 3-9.
INSTALLATION ® Table 3-10. INIPT02 Dipswitch SW4 Settings (continued) User Pole Setting Function Setting Unused. Normal operating mode. Module bus. Controlway. Unused. Normal operating mode. Initialize NVRAM. Normal operating mode. Enables power system status failure. Disables power system status failure. Redundancy configured.
1. Shaded areas designate normal operating positions. 2. This feature is used by Bailey Controls service personnel only. The jumper J1 setting does not affect the module during normal operation. 3. This setting sets up the IPT module for operation in systems using early Network 90 modules that require -30 VDC.
INSTALLATION ® The MPI module has two sets of jumpers that select handshake signal types: Request to send (RTS) and clear to send (CTS). These signals leave the module through a cable connection to multi-function processor termination unit multi-function processor termination module. Figure shows the jumper locations on the MPI module.
INSTALLATION RTSB (+) RTSB/DIGOUT 2 (+) DUART P3-29 DIGOUT 2 (+) DUART RTSB (-) RTSB/DIGOUT 2 (-) DUART P3-14 DIGOUT 2 (-) DUART FOR RTSB HANDSHAKE TP25209A Figure 3-8. IMMPI01 Jumper J2 Settings INIPT02 AND IMMPI01 MODULE INSTALLATION If the INIPT02 and IMMPI01 dipswitches and jumpers are prop- erly configured, the modules are ready to be installed in the module mounting unit.
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INSTALLATION ® 2. Push one end of the 60-pin ribbon cable through the cable slot and connect it to connector P5 on the IPT module (see Fig- ure 3-5). 3. Connect the other end of the cable to connector P6 on the MPI module (see Figure 3-6).
INSTALLATION 9. Turn the 2 latching screws of each faceplate -turn to lock the module in place. The modules are locked into place when the open end of the slot on the latching screws faces the center of the faceplate. FUNCTION BLOCK CONFIGURATION The central INFI-NET and remote Plant Loop IPT modules must have their executive block function code configured.
SECTION 4 - OPERATING PROCEDURES INTRODUCTION After completing the steps detailed in Section 3, the INFI-NET to Plant Loop remote interface modules are ready to be put into operation. This section provides the necessary information for daily operation of the INFI-NET to Plant Loop remote interface modules.
OPERATING PROCEDURES ® INNIS01 GROUP A CPU LEDs GROUP B CPU LEDs TP25076C Figure 4-1. INNIS01 Faceplate LEDs INIPT02 INFI-NET TO PLANT LOOP TRANSFER MODULE LEDs AND CONTROLS The faceplate of the INIPT02 module has the following compo- nents (see Figure 4-2): Status LED.
OPERATING PROCEDURES pass through the INIPT02 module during normal operation. If an error occurs, these LEDs display an error code and the sta- tus LED turns red. Refer to Table for a list of CPU LED error codes and associated corrective action. INIPT02 RED/GREEN STATUS LED...
OPERATING PROCEDURES ® Stop/Reset Pushbutton Push the stop/reset pushbutton once and wait for the status LED to turn red before removing an IPT module from the mod- ule mounting unit. Pressing the stop/reset pushbutton again causes the restoration of the IPT module to power up values after a halt.
OPERATING PROCEDURES DETERMINING INIPT02 POINT COUNT It is important when using the IPT module to be aware of the data point limitations of the device. The absolute restrictions imposed by the design of the INIPR01 interface are: The index table size of the IPT module limits the device to •...
SECTION 5 - TROUBLESHOOTING INTRODUCTION Troubleshooting the INFI-NET to Plant Loop remote interface modules can be achieved by viewing the contents of the error counters (faceplate LEDs) and the module status report from any INFI 90 operator interface. Refer to the product instruction for the operator interface used for information about accessing module status reports.
Check cabling between NIS and loop termination device. 0 0 0 1 0 1 1 1 Power system status failure Check power system. Call Bailey field service if error recurs. 0 0 1 0 0 0 0 1 Software error Call Bailey field service.
Replace NIS firmware with com- patible revision. 0 0 1 1 1 1 1 0 NIS/device handshake error Call Bailey field service. 0 0 1 1 1 1 1 1 The IPT has stopped because Reset IPT. the user pressed the stop pushbutton NOTE: Codes are displayed only when the IPT module is halted and the status LED is red (0 = LED OFF, 1 = LED ON).
TROUBLESHOOTING Table 5-8. INIPT02 Edge Connector P3 Pin Assignments Signal Signal Red1 parity Ground Red1 data 7 Red1 data 6 Red1 data 5 Red1 data 4 Red1 data 3 Red1 data 2 Red1 data 1 Red1 data 0 Ground Ground Red1 clock Red2 clock Ground...
TROUBLESHOOTING ® Table 5-11. IMMPI01 Edge Connector P3 Pin Assignments Signal Signal SAC/DCS link A (–) SAC/DCS link A (+) SAC/DCS link B (–) SAC/DCS link B (+) Unused Unused Unused Unused Unused Unused Unused Unused Receive data A (–) Receive data A (+) Receive data B (–) Receive data B (+)
TROUBLESHOOTING An additional module is required for I/O expander bus com- munication tests. To do this test: 1. Set the dipswitches on the IMDSO04 (DSO) module and the IPT module to the settings in Table 5-12. 2. Insert the DSO module in the same module mounting unit as the IPT module.
TROUBLESHOOTING Table 5-13. Diagnostic Tests (continued) Test Name Test-ID Description Remote RS-232-C, DUART 1 Verifies RS-232-C line drivers and receivers for data and handshake lines connected to DUART 1. Requires loopback jumpers for data and handshake lines. Remote RS-232-C, DUART 2 Verifies RS-232-C line drivers and receivers for data and handshake lines connected to DUART 2.
TROUBLESHOOTING ® LED 1 LED 2 PASS COUNT LED 3 LED 4 GROUP A LEDs LED 5 LED 6 FAILURE COUNT LED 7 LED 8 LED 1 LED 2 LED 3 TEST NUMBER LED 4 GROUP B LEDs LED 5 LED 6 LED 7 NOT USED...
The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. Bailey Controls Company recommends that all equipment users practice a pre- ventive maintenance program that will keep the equipment operating at an optimum level.
MAINTENANCE ® explanation are covered under PREVENTIVE MAINTENANCE PROCEDURES. NOTE: The preventive maintenance schedule is for general pur- poses only. Your application may require special attention. Table 6-1. Preventive Maintenance Schedule Task Frequency Check cabinet air filters. Clean or replace them as necessary. Check the air filter 3 months more frequently in excessively dirty environments.
MAINTENANCE Do all cleaning and handling of the printed circuit boards at static safe work stations. Always observe the steps under SPE- CIAL HANDLING in Section 3 when handling printed circuit boards. GENERAL CLEANING AND WASHING If the printed circuit board needs minor cleaning, remove dust and residue from the printed circuit board surface using clean, dry, filtered compressed air or an antistatic field service vac- uum cleaner.
MAINTENANCE ® CLEANING FEMALE EDGE CONNECTORS To clean the contacts on a female edge connector: 1. Use a foam tipped swab or a lint free cloth wrapped over a piece of scrap circuit board. Soak the swab or cloth in elec- tronic grade isopropyl alcohol.
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES INTRODUCTION Repair procedures are limited to module replacement. If an INFI-NET to Plant Loop remote interface module fails, remove and replace it with another. Verify that the replacement mod- ule dipswitch and jumper settings are the same as those of the failed module.
REPAIR/REPLACEMENT PROCEDURES ® TERMINATION UNIT OR MODULE REPLACEMENT PROCEDURES To replace the following termination devices, refer to the appro- priate instructions for step by step replacement procedures and spare parts information: NTCL01 Communication Termination Unit. • NICL01 Communication Termination Module. •...
SECTION 8 - SUPPORT SERVICES INTRODUCTION Bailey Controls Company is ready to help in the use and repair of its products. Contact the nearest sales office to make requests for sales, applications, installation, repair, overhaul and maintenance contract services. REPLACEMENT PARTS AND ORDERING INFORMATION When making repairs, order replacement parts from a Bailey Controls Company sales office.
NTMP01 Multi-function processor termination unit NOTE: It is impractical to specify a recommended quantity of spare parts because Bailey custom designs every system. Contact Bailey Controls Company for help determining the quantity of spare parts to keep on hand for your particular system.
APPENDIX A - NTCL01 TERMINATION UNIT CONFIGURATION INTRODUCTION The INNIS01 Network Interface Slave Module (NIS) can use the NTCL01 Communication Termination Unit (TCL) for termina- tion. Jumpers on the TCL unit select the type of cable used to connect the NIS module to an INFI-NET or Plant Loop system. Refer to the NTCL01 instruction for complete information.
APPENDIX B - NICL01 TERMINATION MODULE CONFIGURATION INTRODUCTION The INNIS01 Network Interface Slave Module (NIS) can use the NICL01 Communication Termination Module (ICL) for termina- tion. Jumpers on the ICL module select the type of cable used to connect the NIS module to an INFI-NET or Plant Loop sys- tem.
APPENDIX E - REDUNDANT CONFIGURATIONS INTRODUCTION This section provides information on various ways to terminate redundant INIPR01 INFI-NET to Plant Loop Remote Interfaces. Redundant interfaces provide an additional level of operational security against module or communication system component failure. REDUNDANT CONFIGURATIONS Redundant INIPT02 INFI-NET to Plant Loop Transfer Modules (IPT) must share a common Controlway or Module Bus.
REDUNDANT CONFIGURATIONS ® the antenna to the redundant transceiver. The INFI-NET to Plant Loop Transfer Module Executive Block (INIPT02), func- tion code 203 in the Function Code Application Manual, explains how to configure the executive block when using redundant transceivers. Voltage levels and polarities of enable signals to transceivers and other communications equipment vary.
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P7 is used instead of connector P5. NOTES: RS-232-C port connections on the IMP module are through DB-9 connectors. Use Bailey Controls cable NKMR02 to connect a standard piece of equipment (computer or printer with a DB-25 con- nector) to the IMP module.
NIMP01/NIMP02 TERMINATION MODULE CONFIGURATION ® +12 V J19 AND J20 DB9-8 J6 AND J8 DB9-6 J5 AND J9 DB9-1 J7 AND J10 DB9-4 NOTE: JUMPERS J20, J8, J9 AND J10 RELATE TO DB9-5 THE P6 CONNECTOR. JUMPERS J19, J6, J5 AND J7 RELATE TO THE P5 CONNECTOR.
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NIMP01/NIMP02 TERMINATION MODULE CONFIGURATION CHASSIS GROUND SYSTEM COMMON +24 VDC TERMINAL PORT (RS-232-C) PRINTER PORT (RS-232-C) RS-485 PORT SPARE DIGITAL INPUT FUSE F1 NIMP02 REDUNDANCY CABLES ATTACH HERE TP21191A Figure D-7. NIMP01 Connector Assignments and Jumper Locations RS-232-C PORTS NKTU02 NKTU12 IMMPI01 NIMP01...
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APPENDIX E - REDUNDANT CONFIGURATIONS INTRODUCTION This section provides information on various ways to terminate redundant INIPR01 INFI-NET to Plant Loop Remote Interfaces. Redundant interfaces provide an additional level of operational security against module or communication system component failure. REDUNDANT CONFIGURATIONS Redundant INIPT02 INFI-NET to Plant Loop Transfer Modules (IPT) must share a common Controlway or Module Bus.
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REDUNDANT CONFIGURATIONS ® the antenna to the redundant transceiver. The INFI-NET to Plant Loop Transfer Module Executive Block (INIPT02), func- tion code 203 in the Function Code Application Manual, explains how to configure the executive block when using redundant transceivers. Voltage levels and polarities of enable signals to transceivers and other communications equipment vary.
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REDUNDANT CONFIGURATIONS NKTU01 NKTU11 PRIMARY IMMPI01 ONLY CONTROLWAY CARRIES REDUNDANCY COMMUNICATION 1948720A60 NTMP01 RS-232-C PRIMARY PORTS INIPT02 NKTU01 NKTU11 SECONDARY IMMPI01 1948720A60 SECONDARY INIPT02 TP21186A Figure E-2. Redundant IPT Modules Using NIMP01 and NIMP02 Termination Modules REDUNDANT CONFIGURATIONS I-E96-613A E - 3...
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REDUNDANT CONFIGURATIONS ® NIMP01 RS-232-C PORTS NKTU02 NKTU12 PRIMARY IMMPI01 1948720A60 ONLY CONTROLWAY PRIMARY CARRIES REDUNDANCY INIPT02 COMMUNICATION NIMP02 NKTU02 NKTU12 SECONDARY IMMPI01 1948720A60 SECONDARY INIPT02 TP21187A Figure E-3. Redundant IPT Modules Using an NTMP01 Termination Unit Figure shows redundant IPT modules using NIMP01 and NIMP02 Multi-Function Processor Termination Modules.
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REDUNDANT CONFIGURATIONS NKTU01 NTMP01 NKTU11 PRIMARY IMMPI01 RS-232-C PORTS 1948720A60 ONLY CONTROLWAY PRIMARY CARRIES REDUNDANCY INIPT02 COMMUNICATION NKTU01 NTMP01 NKTU11 SECONDARY IMMPI01 RS-232-C PORTS 1948720A60 SECONDARY INIPT02 TP21189A Figure E-4. Redundant IPT Modules Using Redundant NTMP01 Termination Units Figure illustrates redundant IPT modules using two NIMP01 termination modules.
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