Operator interface station for infi 90 (139 pages)
Summary of Contents for Bailey Infi 90 IMEDI01
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IMEDI01 Ethernet Device Interface Process Control and Automation Solutions from Elsag Bailey Group...
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The information contained in this document is subject to change without notice. Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specifi- cally disclaim all liabilities and warranties, express and implied (including warranties of merchantability and fit-...
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Preface The IMEDI01 Ethernet Device Interface module provides an interface between third-party Ethernet programmable logic controllers (PLC) and the INFI 90 OPEN Strategic Process Man- agement System. This instruction provides information about how to install and operate the module. WBPEEUI240759A0...
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® List of Effective Pages Total number of pages in this instruction is 86, consisting of the following: Page No. Change Date Preface Original List of Effective Pages Original iii through viii Original 1-1 through 1-6 Original 2-1 through 2-3 Original 3-1 through 3-8 Original...
Table of Contents Page SECTION 1 - INTRODUCTION ....................1-1 OVERVIEW ........................1-1 INTENDED USER ......................1-2 COMPATIBILITY ......................1-2 HARDWARE REQUIREMENTS ..................1-2 FEATURES........................1-2 INSTRUCTION CONTENT .....................1-3 HOW TO USE THIS INSTRUCTION ................1-3 DOCUMENT CONVENTIONS ..................1-4 GLOSSARY OF TERMS AND ABBREVIATIONS .............1-4 REFERENCE DOCUMENTS..................1-5 NOMENCLATURE ......................1-5 SPECIFICATIONS ......................1-5 SECTION 2 - DESCRIPTION AND OPERATION................2-1...
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® Table of Contents (continued) Page SECTION 5 - OPERATING PROCEDURES................5-1 INTRODUCTION ......................5-1 FRONT PANEL ......................5-1 Module State ......................5-1 Status LEDs ......................5-2 START-UP SEQUENCE ....................5-2 NORMAL OPERATING CONDITIONS ................5-3 STOP/RESET ......................5-3 SECTION 6 - TROUBLESHOOTING...................6-1 INTRODUCTION ......................
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Table of Contents (continued) Page APPENDIX B - TRICONEX SYSTEMS PLC................B-1 INTRODUCTION......................B-1 PROTOCOL IDENTIFICATION..................B-1 FACTORY INSTRUMENTATION PROTOCOL HANDLER (FC 184) ........B-2 Specifications Explanation ..................B-2 DIGITAL INPUT SUBSCRIBER (FC 185) ............... B-4 Specifications Explanation ..................B-5 ANALOG INPUT SUBSCRIBER (FC 186) ...............
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® List of Tables (continued) Title Page 3-5. Jumper Settings (E1 to E13) .................. 3-5 5-1. Module State LED Indications ................5-1 5-2. Start-Up Sequence ....................5-2 5-3. Operations Summary..................... 5-3 6-1. Module State LED Indications and Correction Actions ..........6-1 6-2.
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Safety Summary GENERAL Equipment Environment WARNINGS All components, whether in transportation, operation or storage, must be in a noncorrosive environment. Electrical Shock Hazard During Maintenance Disconnect power or take precautions to insure that contact with energized parts is avoided when servicing. SPECIFIC Disconnect power before installing dipshunts on the module mount- WARNINGS...
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® Trademarks and Registrations Registrations and trademarks used in this document include: ® INFI 90 Registered trademark of Elsag Bailey Process Automation ® Microsoft Registered trademark of Microsoft Corporation. ® Windows Registered trademark of Microsoft Corporation. ® Windows NT Registered trademark of Microsoft Corporation.
SECTION 1 - INTRODUCTION OVERVIEW The IMEDI01 Ethernet Device Interface module provides an interface between third-party Ethernet programmable logic controllers (PLC) and the INFI 90 OPEN Strategic Process Man- agement System. Figure shows an EDI module application. The EDI module communicates with the PLCs over a dedicated Ethernet LAN.
INTRODUCTION ® INTENDED USER This instruction is intended for personnel responsible for installing, operating, and maintaining the EDI module. Instal- lation requires an engineer or technician with experience han- dling electronic circuitry, and is familiar with the INFI 90 OPEN system and Ethernet networks.
Explains how to replace an EDI module. Procedures Support Services Provides information about ordering parts from your local Elsag Bailey sales office. It also explains other areas of support that Elsag Bailey provides. Provides IMEDI01 module information necessary to interface Appendix A to an Allen Bradley controller (PLC-5E and higher).
Example: 1948385?1 GLOSSARY OF TERMS AND ABBREVIATIONS Table contains those terms and abbreviations that are unique to Elsag Bailey or have a definition that is different from standard industry usage. Table 1-1. Glossary of Terms and Abbreviations Term Definition Control module Directs field processes through an I/O module;...
Termination module; provides input/output connection between plant equipment and the INFI 90 OPEN modules. Termination unit; provides input/output connection between plant equipment and the INFI 90 OPEN modules. REFERENCE DOCUMENTS Table lists Elsag Bailey instructions referenced in this instruction. Table 1-2. Reference Documents Number Title I-E96-200...
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INTRODUCTION ® Table 1-4. Specifications (continued) Property Characteristic/Value Power requirements Operating power 5 VDC, ±5% at 1.8 A typical +15 VDC, ±5% at 250 mA maximum Power dissipation 10 W Common mode isolation 500 V at 45 to 65Hz/1 min 1.2M Ω...
(MAU) and IKEDI01 cable. MODULE DESCRIPTION The EDI module is a standard Elsag Bailey module that occu- pies one slot in a module mounting unit. Inserting the module into the MMU connects it to the I/O expander bus (X-bus) for communication with the MFP module, and connects it to oper- ating power (+5 VDC and +15 VDC).
DESCRIPTION AND OPERATION ule. The interface operates independent of the microprocessor. The microprocessor and I/O expander bus interface access shared memory to transfer data. Additionally, the EDI module incorporates a custom gate array to perform the I/O expander bus interface function. The EDI module uses a universal asynchronous receiver/ RS-232-C Interface transmitter (UART) that is integrated into the ICC circuitry for...
Observe these steps when handling electronic cir- cuitry: NOTE: Always use Elsag Bailey’s field static kit (part number 1948385?1 - consisting of two wrist straps, ground cord assembly, alligator clip, and static dissipating work surface) when working with static sensitive devices.
1. Examine the module to make sure that no damage has occurred in transit. 2. Notify the nearest Elsag Bailey sales office of any damage. 3. File a claim for any damage with the shipping company that handled the shipment.
INSTALLATION ® Table 3-2. Hardware Options (S5) Pole Setting Function Not used; must be 0 — Not used Enable Ethernet test Disable Ethernet test Enable DRAM test Disable DRAM test Disable XON/XOFF Enable XON/XOFF 9,600 baud 38,400 baud 7 - 8 Normal operation Firmware/protocol download NOTE: 0 = ON or closed;...
INSTALLATION Table 3-4. Example I/O Expander Bus Address Switch Settings (S6) Switch Position (Binary Value) Address (32) (16) NOTES: 1. Switch positions one and two must be ON (closed). 2. 0 = ON or closed; 1 = OFF or open. JUMPERS (E1 TO E13) Verify the jumpers E1 to E13 are set as shown in Table normal operation.
INSTALLATION ® MMU INSTALLATION The EDI module inserts into a standard INFI 90 OPEN module mounting unit (MMU) and occupies one slot. To install: 1. Verify the MMU slot assignment for the module. Disconnect power before installing dipshunts on the module WARNING mounting unit backplane.
INSTALLATION 10BASE2 THINWIRE ETHERNET T-CONNECTOR ETHERNET (P8) T01286A Figure 3-3. IMEDI01 Module to 10Base2 Thinwire Connection 10BASE5 THICKWIRE ETHERNET IKEDI01 15-PIN D-CONNECTOR T01402A Figure 3-4. IMEDI01 Module to 10Base5 Thickwire Connection FIRMWARE/PROTOCOL DOWNLOAD This section describes the procedures necessary to download firmware and the interface protocol to the EDI module.
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INSTALLATION ® The download utility is a DOS-based batch file ( BAT) that can ® ® run from a DOS window in Microsoft Windows 3.1, Windows ® 95, and Windows NT . To start the download: Important 1. Use the IMEDI01 utilities (option A) to check the current version of interface protocol installed in the EDI module.
SECTION 4 - FUNCTION CODE CONFIGURATION INTRODUCTION This section describes IMEDI01 module function code configu- ration. An example configuration is provided. FUNCTION CODES The EDI module utilizes the following function codes to inter- face a third-party Ethernet PLC. Factory Instrumentation Protocol Handler (FC 184). •...
FUNCTION CODE CONFIGURATION ® Analog Output Subscriber The analog output subscriber function code (FC 187) sends a group of analog outputs to an Ethernet PLC device. Each ana- log output subscriber can handle up to eight analog outputs. The analog output subscriber function code has one output which gives the quality of the communication between the EDI module and the MFP module.
FUNCTION CODE CONFIGURATION The EDI module is able to support fast scan rates of 125 milli- seconds. The performance is primarily dependent on the load of the PLC: Size of message packets. • Synchronous or asynchronous operations. • Frequency of data requests. •...
FUNCTION CODE CONFIGURATION ® Each EDI module transaction message can contain a maxi- • mum of 243 bytes of information. This equates to the fol- lowing for a single transaction: 58 float values. 116 integer values. 1,856 boolean values. The PLC turn-around time, which refers to the time inter- •...
FUNCTION CODE CONFIGURATION an alarm limit or a change in state, or after a significant change in value). Periodic means data will be sent based on the MFP module’s scan cycle. In either case, the EDI module reads and forwards values each time the MFP module updates them. Aperiodic Using the aperiodic option, if any one piece of data changes for a particular message, the entire message will be sent.
FUNCTION CODE CONFIGURATION ® 2. Calculate the decimal equivalent of the first two bytes of the IP address to be used in FC 184. 1001011101011001 (151.89) = 38,745 If the result is greater than 32,767, subtract 65,536. 38,745 - 65,536 = –26,791 (S10) 3.
FUNCTION CODE CONFIGURATION EXAMPLE CONFIGURATION Figures through comprise an EDI module function F IP (1 84 ) A I# P S T D I# S S T N + 1 AO # D O # F IP F IP F IP F IP (1 87 ) (1 86 )
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FUNCTION CODE CONFIGURATION ® member of the group. This group identifier must be unique for each new group. Specification S3 is used to identify which member in the group the function code is and how many elements the member has. In this example, the analog inputs (Fig.
FUNCTION CODE CONFIGURATION G RO U P 0 TAG -4 7 F IP (1 8 5) 2 68 2 69 2 70 2 71 2 72 TAG -4 8 2 73 2 74 2 75 N E X T = 14 .0 TAG -4 9 = X.X = 51 84 0 .0...
SECTION 5 - OPERATING PROCEDURES INTRODUCTION This section details the IMEDI01 module front panel indica- tions, and gives start-up and stop/reset procedures for the module. FRONT PANEL Figure describes the EDI module front panel items. The status LEDs provide a visual indication of current module state and status.
OPERATING PROCEDURES ® Table 5-1. Module State LED Indications (continued) State Green Normal operation (execute) Start-up — reading con- Flashing figuration from MFP Error Stop NOTE: 1. Refer to Status LEDs in this section for error code information. Status LEDs The module status LEDs give module start-up and normal operation indications, and also indicate any errors (i.e., module state lit red).
OPERATING PROCEDURES NORMAL OPERATING CONDITIONS In order for the EDI module to operate, an MFP module must be inserted into the MMU and be in execute mode before the EDI module. The EDI module requires this since the MFP mod- ule provides the I/O expander bus clock and contains the EDI module configuration.
OPERATING PROCEDURES ® 2nd Press Press the button a second time to initiate a hardware reset. A hardware reset is required to recover from a module time-out or a manual stop (single press). After the hardware reset com- pletes, the module begins its start-up sequence. Refer to START-UP SEQUENCE in this section.
IMEDI01 module errors. It is not meant to be all inclu- sive. If a problem exists that cannot be corrected using the information provided in this instruction, contact a local Elsag Bailey service office for assistance. SELF DIAGNOSTICS During start-up, the EDI module performs the following checks to verify its operation: CPU including Ethernet coprocessor and UARTs.
No action required Start-Up Errors (11xxxxxx) 11111110 QUICC is running and CS1 to 6 configured Reset the module. If error persists, contact Elsag Bailey. 11111100 I/O port A configured bit by bit 11111010 I/O port B configured bit by bit 11111000...
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Description Corrective Action 87654321 11010010 SCC1 configured and tested as Ethernet Reset the module. If error persists, contact Elsag Bailey 11010000 SCC2 configured and tested as UART 11001110 SCC3 configured and tested as UART 11001100 SCC4 configured and tested as UART...
TROUBLESHOOTING Stop bits — 1 Flow control — XON/XOFF Figure shows the utility options. Select an option by press- ing its associated keyboard key. TC00602A Figure 6-1. IMEDI01 Utilities CONNECTOR PIN ASSIGNMENTS Tables through list the pin assignments for the EDI connectors P1, P2, P3, and P5.
TROUBLESHOOTING ® Table 6-5. P3 Edge Connector Signal Signal Ethernet collision (–) Ethernet collision (+) Ethernet receive (–) Ethernet receive (+) Not used Not used Ethernet transmit (–) Ethernet transmit (+) Not used Not used Ethernet common Ethernet +12 VDC RS-485 receive data A (–) RS-485 receive data A (+) RS-485 receive data B (–)
SECTION 7 - MAINTENANCE INTRODUCTION The reliability of any stand-alone product or control system is affected by the maintenance of the equipment. Elsag Bailey recommends that all equipment users practice a preventive maintenance program that will keep the equipment operating at an optimum level.
MAINTENANCE Printed Circuit Board Cleaning Never clean electrical parts of components with live power present. Doing so exposes you to an electrical shock hazard. WARNING Wear eye protection whenever working with cleaning solvents. When removing solvents from printed circuit boards using compressed air, injury to the eyes could result from splashing solvent as it is removed from the printed circuit board.
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MAINTENANCE ® 4. Repeat with a clean cloth that is soaked with the solvent mixture. 5. Dry the edge connector contact area by wiping with a clean lint free cloth. To clean tarnished or deeply stained edge connector contacts: 1. Use an Eberhard Faber (400A) pink pearl eraser or equiva- lent to remove tarnish or stains.
SECTION 8 - REPAIR AND REPLACEMENT PROCEDURES INTRODUCTION This section explains repair and replacement steps for an IMEDI01 module. There are no special tools required to replace the module. MODULE REPAIR Repair of the IMEDI01 module is limited to assembly replace- ment.
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REPAIR AND REPLACEMENT PROCEDURES ® 8. Push and turn the two captive latches on the module face- plate ½-turn to lock the module in place. NOTE: If the MFP module is not already inserted in the MMU and in execute mode, the EDI module will red light when inserted. If this occurs, reset the EDI module after inserting the MFP module.
SECTION 9 - SUPPORT SERVICES INTRODUCTION Elsag Bailey is always ready to assist in the operation and repair of its products. Send requests for sales or application services to the nearest sales or service office. Elsag Bailey can also provide installation, repair and maintenance contract services.
APPENDIX A - ALLEN BRADLEY PLC INTRODUCTION This appendix provides IMEDI01 module information neces- sary to interface to an Allen Bradley controller (PLC-5E and higher). Specifically, it describes the label information that identifies that the EDI module contains the Allen Bradley inter- face protocol.
ALLEN BRADLEY PLC ® FACTORY INSTRUMENTATION PROTOCOL HANDLER (FC 184) Table A-1. FC 184 Output 7\SH 'HVFULSWLRQ Module status: 0 = good 1 = bad Not used; always good Table A-2. FC 184 Specifications Spec Tune Default Type Range Description 0 - 63 IMEDI01 module address 0 - 63...
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ALLEN BRADLEY PLC Specification S6 is the block address of the first digital output subscriber (function code 188). Specification S9 is not used; it must be set to 1. Specification S10 defines the first two high order bytes of the PLC device IP address.
ALLEN BRADLEY PLC ® DIGITAL INPUT SUBSCRIBER (FC 185) Table A-3. FC 185 Outputs 7\SH 'HVFULSWLRQ First digital input with quality Second digital input with quality Third digital input with quality Fourth digital input with quality Fifth digital input with quality Sixth digital input with quality Seventh digital input with quality Eighth digital input with quality...
ALLEN BRADLEY PLC Specifications Explanation Specification S1 is the block address of the next digital input subscriber block. Specification S2 is the group identifier which must be unique for each input group defined. Up to four digital input subscrib- ers can be grouped together. All subscribers in a group must have the same unique group identifier.
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ALLEN BRADLEY PLC ® Specification S6 defines the last two low order bytes of the PLC device IP address. The IP address is in the format: xxx.xxx.yyy.yyy The specification is set to a decimal value derived from the binary equivalent of yyy.yyy. Example IP address = 151.89.202.127.
ALLEN BRADLEY PLC ANALOG INPUT SUBSCRIBER (FC 186) Table A-6. FC 186 Outputs 7\SH 'HVFULSWLRQ First analog input with quality Second analog input with quality Third analog input with quality Fourth analog input with quality Fifth analog input with quality Sixth analog input with quality Seventh analog input with quality Eighth analog input with quality...
ALLEN BRADLEY PLC ® Specifications Explanation Specification S1 is the block address of the next analog input subscriber block. Specification S2 is the group identifier which must be unique for each input group defined. Up to four analog input subscrib- ers can be grouped together.
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ALLEN BRADLEY PLC where: File type: 3 = integer 4 = floating 5 = BCD File number: 0 to 999 = all file types Examples Integer file at file number 100 = 3100. Float file at file number 100 = 4100. Specification S6 defines the last two low order bytes of the PLC device IP address.
ALLEN BRADLEY PLC ® ANALOG OUTPUT SUBSCRIBER (FC 187) Table A-9. FC 187 Output 7\SH 'HVFULSWLRQ Quality of output Table A-10. FC 187 Specifications Spec Tune Default Type Range Description 0 - 9998 Block address of next analog output subscriber block 0.000 0 - 60000 Group identifier...
ALLEN BRADLEY PLC Specifications Explanation Specification S1 is the block address of the next analog out- put subscriber block. Specification S2 is the group identifier which must be unique for each output group defined. Up to four analog output sub- scribers can be grouped together.
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ALLEN BRADLEY PLC ® where: File type: 3 = integer 4 = floating 5 = BCD File number: 0 to 999 = all file types Examples Integer file at file number 100 = 3100. Float file at file number 100 = 4100. Specification S14 defines the last two low order bytes of the PLC device IP address.
ALLEN BRADLEY PLC DIGITAL OUTPUT SUBSCRIBER (FC 188) Table A-12. FC 188 Output 7\SH 'HVFULSWLRQ Quality of output Table A-13. FC 188 Specifications Spec Tune Default Type Range Description 0 - 9998 Block address of next digital output subscriber block 0.000 0 - 60000 Group identifier...
ALLEN BRADLEY PLC ® Specifications Explanation Specification S1 is the block address of the next digital output subscriber block. Specification S2 is the group identifier which must be unique for each output group defined. Up to four digital output sub- scribers can be grouped together.
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ALLEN BRADLEY PLC Examples Binary file at file number 100 = 100. Input file = 1001. Output file = 2000. Specification S14 defines the last two low order bytes of the PLC device IP address. The IP address is in the format: xxx.xxx.yyy.yyy The specification is set to a decimal value derived from the binary equivalent of yyy.yyy.
APPENDIX B - TRICONEX SYSTEMS PLC INTRODUCTION This appendix provides IMEDI01 module information neces- sary to interface to a Triconex Systems Tricon V6 PLC and higher (with Network Communications Module). Specifically, it describes the label information that identifies that the EDI module contains the Triconex Systems interface protocol.
TRICONEX SYSTEMS PLC ® FACTORY INSTRUMENTATION PROTOCOL HANDLER (FC 184) Table B-1. FC 184 Output 7\SH 'HVFULSWLRQ Module status: 0 = good 1 = bad Not used; always good Table B-2. FC 184 Specifications Spec Tune Default Type Range Description 0 - 63 IMEDI01 module address 0 - 63...
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TRICONEX SYSTEMS PLC Specification S6 is the block address of the first digital output subscriber (function code 188). Specification S9 is not used; it must be set to 1. Specification S10 defines the first two high order bytes of the PLC device IP address.
TRICONEX SYSTEMS PLC ® DIGITAL INPUT SUBSCRIBER (FC 185) Table B-3. FC 185 Outputs 7\SH 'HVFULSWLRQ First digital input with quality Second digital input with quality Third digital input with quality Fourth digital input with quality Fifth digital input with quality Sixth digital input with quality Seventh digital input with quality Eighth digital input with quality...
TRICONEX SYSTEMS PLC Specifications Explanation Specification S1 is the block address of the next digital input subscriber block. Specification S2 is the group identifier which must be unique for each input group defined. Up to four digital input subscrib- ers can be grouped together. All subscribers in a group must have the same unique group identifier.
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TRICONEX SYSTEMS PLC ® Specification S8 defines the scan class to request data. This field must be entered in binary format. Scan class: 00 = 125 milliseconds 01 = 250 milliseconds 10 = 500 milliseconds 11 = 1 seconds Specification S9 is a five digit Modbus alias address in a format of xyyyy.
TRICONEX SYSTEMS PLC ANALOG INPUT SUBSCRIBER (FC 186) Table B-6. FC 186 Outputs 7\SH 'HVFULSWLRQ First analog input with quality Second analog input with quality Third analog input with quality Fourth analog input with quality Fifth analog input with quality Sixth analog input with quality Seventh analog input with quality Eighth analog input with quality...
TRICONEX SYSTEMS PLC ® Specifications Explanation Specification S1 is the block address of the next analog input subscriber block. Specification S2 is the group identifier which must be unique for each input group defined. Up to four analog input subscrib- ers can be grouped together.
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TRICONEX SYSTEMS PLC Specification S8 defines the scan class to request data. This field must be entered in binary format. Scan class: 00 = 125 milliseconds 01 = 250 milliseconds 10 = 500 milliseconds 11 = 1 seconds Specification S9 is a five digit Modbus alias address in a format of xyyyy.
TRICONEX SYSTEMS PLC ® ANALOG OUTPUT SUBSCRIBER (FC 187) Table B-9. FC 187 Output 7\SH 'HVFULSWLRQ Quality of output Table B-10. FC 187 Specifications Spec Tune Default Type Range Description 0 - 9998 Block address of next analog output subscriber block 0.000 0 - 60000 Group identifier...
TRICONEX SYSTEMS PLC Specifications Explanation Specification S1 is the block address of the next analog out- put subscriber block. Specification S2 is the group identifier which must be unique for each output group defined. Up to four analog output sub- scribers can be grouped together.
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TRICONEX SYSTEMS PLC ® Specification S15 is the periodic and aperiodic variable setting. Periodic means that the MFP module will update the variable value at every MFP module execution cycle. Aperiodic means that the MFP module will update the variable value on an exception report basis (i.e., as the values change).
TRICONEX SYSTEMS PLC DIGITAL OUTPUT SUBSCRIBER (FC 188) Table B-12. FC 188 Output 7\SH 'HVFULSWLRQ Quality of output Table B-13. FC 188 Specifications Spec Tune Default Type Range Description 0 - 9998 Block address of next digital output subscriber block 0.000 0 - 60000 Group identifier...
TRICONEX SYSTEMS PLC ® Specifications Explanation Specification S1 is the block address of the next digital output subscriber block. Specification S2 is the group identifier which must be unique for each output group defined. Up to four digital output sub- scribers can be grouped together.
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TRICONEX SYSTEMS PLC Example IP address = 151.89.202.127. The last two bytes (202.127) convert to a binary equivalent of: 1100101001111111 The decimal equivalent is 51,839 which is the value to enter in S14. Specification S15 is the periodic and aperiodic variable setting. Periodic means that the MFP module will update the variable value at every MFP module execution cycle.
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Index Instruction content............1-3 Intended user .............. 1-2 Allen Bradley (PLC-5E and higher) ......A-1 IP address, calculating..........4-5 Block diagram............. 2-1 Jumpers ..............3-5 Cable connections ............3-6 LEDs Connector pin assignments ........6-5 Module state............5-1 Conventions, document..........1-4 Status .............5-2, 6-2 Diagnostics ..............
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® Index (continued) Start-up sequence............5-2 Stop/reset..............5-3 Triconex Systems (V6 PLC and higher) .....B-1 Support services ............9-1 Switches Hardware options (S5) ..........3-3 I/O expander bus address (S6) ......3-4 Utilities ................ 6-4 IP address (S1, S2, S3, S4) ........3-3 Index - 2 WBPEEUI240759A0...
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