TSI Instruments 8682-KF1 Manual Supplement
TSI Instruments 8682-KF1 Manual Supplement

TSI Instruments 8682-KF1 Manual Supplement

Adaptive offset controller with 2-point flow calibration and reheat control

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Model Number:
Product/System Title: Adaptive Offset Controller with 2-Point
Contents of this manual supplement include:
1) How to use this Manual Supplement
2) Sequence of operation
3) Menu item descriptions
• menu structure drawing
• description of software additions
• listing of software deletions
4) Modbus Communications
5) Wiring Diagrams
How to Use This Manual Supplement
This supplement replaces pages 13-36, Menu and Menu Items and pages 50-51, Appendix B Wiring
Information of the Model 8682 S
(P/N 1980288).
This supplement describes the menus and menu items used to configure and program the controller
and how to wire each component.
Sequence of Operation
The Model 8682-KF1 uses the standard Model 8682 pressure and tracking control algorithm. The
Model 8682-KF1 also features temperature control. The temperature control scheme provides
modulation of supply volume for cooling and modulation of a reheat valve for heating.
The Model 8682-KF1 laboratory control system uses a through-the-wall room pressure sensor to
measure pressure differential (direct pressure measurement) between the laboratory and corridor
(reference space), and receives temperature information from the thermostat (0-10 VDC, 50-85°F).
The pressure sensor is located on the corridor (reference space) side of the wall. The Model
8682-KF1 laboratory controller continuously monitors the thermostat information. The Model
8682-KF1 control algorithm modulates supply and general exhaust air flows to provide adequate
fume hood replacement air while maintaining room pressure differential and temperature control.
Manual Supplement
8682-KF1
Flow Calibration and Reheat Control
F
Adaptive Offset Controller, Operation Service Manual
URE
LOW
Project:
Date:
Page 1 of 23
Released 2/15/02

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Summary of Contents for TSI Instruments 8682-KF1

  • Page 1 Sequence of Operation The Model 8682-KF1 uses the standard Model 8682 pressure and tracking control algorithm. The Model 8682-KF1 also features temperature control. The temperature control scheme provides modulation of supply volume for cooling and modulation of a reheat valve for heating.
  • Page 2 RS 485 communications may be used to provide extensive information to a building management system. Temperature Control Sequence: The 8682-KF1 receives a temperature input from a 0-10 volt (50-85°F) thermostat. The Model 8682-KF1 controller maintains temperature control by: Controlling supply and general exhaust for ventilation and cooling...
  • Page 3 Manual Supplement The Model 8682-KF1 has three supply flow minimum set points. The ventilation set point is the minimum flow volume required to meet ventilation needs of the laboratory (ACPH). The temperature supply set point (TEMP MIN) is the minimum flow required to meet temperature needs of the laboratory.
  • Page 4: Menu And Menu Items

    The menu items are always grouped by menu and then listed in menu item order, not alphabetical order. Figure 1, on the next 2 pages, shows a chart of all the Model 8682-KF1 controller menu items. SETPOINTS...
  • Page 5 MIN HD1 FLOW MIN HD2 FLOW MIN HD3 FLOW MIN HD4 FLOW MIN HD5 FLOW MIN HD6 FLOW MIN HD7 FLOW RESET CAL ACCESS CODE Figure 1: Menu Items - Model 8682-KF1 Controller Project: Date: Page 5 of 23 Released 2/15/02...
  • Page 6: Item Description

    Manual Supplement Software Additions The Model 8682-KF1 has additional programmable software items. The unit works similar to a standard model, with several additions. SET POINT MENU SOFTWARE ITEM RANGE NAME ITEM DESCRIPTION (DEFAULT VALUE) REM SETPOINT The REM SET POINT item sets the pressure set point -0.19500 “H...
  • Page 7: Alarm Menu

    MAX EXH ALM set point. (OFF) Note: The Model 8682-KF1 has a relay contact that corresponds to the MAX EXH ALM. This alarm relay replaces the LOW EXHAUST FLOW ALARM relay (Digital Alarm Output 2), (AOC, pins 56 and 57).
  • Page 8 Manual Supplement CONTROL MENU SOFTWARE ITEM RANGE NAME ITEM DESCRIPTION (DEFAULT VALUE) TEMP The TEMP CONTROL item determines the control DIRECT OR REVERSE CONTROL signal’s output direction. As an example: If the control system closes the reheat valve instead of opening this (DIRECT) valve, this option will reverse the control signal to now open the valve.
  • Page 9 Manual Supplement FLOW CHECK MENU SOFTWARE ITEM RANGE NAME ITEM DESCRIPTION (DEFAULT VALUE) SP3 FLOW IN The SP# FLOW IN menu item displays the current supply NONE: Read only value SP4 FLOW IN air flow. This item is a diagnostics tool used to compare the supply flow to a traverse of the duct work.
  • Page 10: Diagnostics Menu

    Manual Supplement DIAGNOSTICS MENU SOFTWARE ITEM RANGE NAME ITEM DESCRIPTION CONTROL The CONTROL TEMP item manually changes the control 0 - 255 TEMP output signal to the reheat valve. When this item is entered, a number between 0 and 255 will be shown on the display indicating the control output value.
  • Page 11 Manual Supplement SUPPLY FLOW MENU SOFTWARE ITEM RANGE NAME ITEM DESCRIPTION (DEFAULT) SP3 DUCT AREA The SP# DUCT AREA item inputs the supply duct size. The 0 - 10 ft SP4 DUCT AREA duct size is needed to compute the flow out of the supply duct. 0 - 0.95 m This item requires a flow station to be mounted in each supply duct.
  • Page 12 The RESET CAL menu item zeroes out the calibration adjustments for the 4 supply flows. When this menu item is entered, the 8682-KF1 will prompt the user to verify that they want to do this. Press the SELECT key to reset the calibrations, and the MENU key to reject it.
  • Page 13 The RESET CAL menu item zeroes out the calibration adjustments for the 7 hood flows. When this menu item is entered, the 8682-KF1 will prompt the user to verify that they want to do this. Press the SELECT key to reset the calibrations, and the MENU key to reject it.
  • Page 14 The RESET CAL menu item zeroes out the calibration adjustments for the 7 hood flows. When this menu item is entered, the 8682-KF1 will prompt the user to verify that they want to do this. Press the SELECT key to reset the calibrations, and the MENU key to reject it.
  • Page 15: Modbus Communications

    The list of variable addresses shown below skips some numbers in the sequence due to internal Model 8682-KF1 functions. This information is not useful to the DDC system and is therefore deleted. Skipping numbers in the sequence will not cause any communication problems.
  • Page 16 Manual Supplement 8682-KF1 Variable List Variable Name Variable Input Provided to Master Integer DDC system Address System receives Software Version Current Software Version 1.00 = 100 Controller Type Controller Model Number 8682 Emergency Mode Emergency Mode Control 0 Leave emergency mode Write only variable.
  • Page 17 Manual Supplement Variable Name Variable Input Provided to Master Integer DDC system Address System receives Fume Hood 5 Flow measured by flow station Displayed in CFM. Flow connected to hood input #5. Fume Hood 6 Flow measured by flow station Displayed in CFM.
  • Page 18 Manual Supplement Variable Name Variable Input Provided to Master Integer DDC system Address System receives Min Exhaust Minimum exhaust setpoint Displayed in CFM. Setpoint Temp Setpoint Temperature setpoint Displayed in °F Output Range Room pressure analog output 0 Low range 1 High Output Mode Analog output signal...
  • Page 19 Manual Supplement Variable Name Variable Input Provided to Master Integer DDC system Address System receives Supply 2 Duct Duct area in square feet Host DDC system must Area divide value by 1,000 to report duct area correctly. Room Volume Room volume in cubic feet Displayed in cubic feet.
  • Page 20 Manual Supplement Variable Name Variable Input Provided to Master Integer DDC system Address System receives Alarm Delay Time delay before alarm activates Host DDC system must divide value by 10 to report alarm delay correctly. Averaging Index Display averaging period 0 .75 sec.
  • Page 21 Manual Supplement Variable Name Variable Input Provided to Master Integer DDC system Address System receives Sup Code Enable Supply menu access code enable 0 Off 1 On Temperature Current temperature value °F *Note: Items in italics are read only variables. EXAMPLE of 16 (10 Hex) Preset Multiple Regs function format: This example changes the minimum ventilation setpoint to 1000 CFM QUERY...
  • Page 22: Wiring Diagrams

    Manual Supplement Wiring Diagrams M O D EL 8682 - K F1 MODEL 8682-KF1 A D A P TI VE O FFS ET C O N TR O LLER WIRING DIAGRAM - ELECTRIC W I R I N G D I AG R AM - ELEC TR I C...
  • Page 23 Manual Supplement M O D E L 8682 - K F1 MODEL 8682-KF1 A D A P TI VE O FFS E T C O N TR O LLE R WIRING DIAGRAM - PNEUMATIC W I R I N G D I AG R AM - PN EU M ATI C...

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