Flex Plate; Removal; Installation; Piston & Connecting Rod - Chrysler Pacifica 2004 Service Manual

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9 - 64
ENGINE
CRANKSHAFT REAR OIL SEAL RETAINER (Continued)
Fig. 94 REAR CRANKSHAFT SEAL RETAINER
ALIGNMENT
1 - SEAL RETAINER
2 - SPECIAL TOOLS 8225

FLEX PLATE

REMOVAL

(1) Remove the transaxle (Refer to 21 - TRANS-
MISSION/TRANSAXLE/AUTOMATIC
REMOVAL).
(2) Remove flex plate attaching bolts.
(3) Remove the flex plate (Fig. 95).
Fig. 95 FLEX PLATE
1 - FLEX PLATE
2 - BOLT (QTY. 8)
3 - BACKING PLATE

INSTALLATION

(1) Position flex plate with backing plate on the
crankshaft (Fig. 95).
(2) Apply Mopar Lock & Seal Adhesive to the flex
plate bolts.
(3) Install flex plate bolts (Fig. 95). Tighten bolts
to 95 N·m (70 ft. lbs.).
(4) Install the transaxle (Refer to 21 - TRANSMIS-
SION/TRANSAXLE/AUTOMATIC - 41TE - INSTAL-
LATION).
PISTON & CONNECTING ROD

DESCRIPTION

The pistons are made of a high strength aluminum
alloy. Top land height has been decreased to reduce
emissions. Piston skirts are coated with a solid lubri-
cant for scuff resistance. Connecting rod is forged
steel with a fractured connecting rod cap design. The
connecting rod is also equipped with a squirt hole
and attaches to the piston with a full floating pin
retained by lock rings.

OPERATION

The piston and connecting rod is the link between
the combustion force to the crankshaft.
STANDARD PROCEDURE - FITTING PISTONS
The pistons are machined to two different weight
specifications and matched to rods based on weight.
-
41TE
-
All piston and rod assemblies weigh the same to
maintain engine balance.
Piston and cylinder wall must be clean and dry.
Piston diameter should be measured 90 degrees to
piston pin at size location shown in (Fig. 96). Cylin-
der bores should be measured halfway down the cyl-
inder bore and transverse to the engine crankshaft
center line (Refer to 9 - ENGINE - SPECIFICA-
TIONS). Pistons and cylinder bores should be
measured at normal room temperature, 70°F
(21°C).
Fig. 96 Piston Measurements
CS

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