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OPERATING MANUAL
- HM 200
- HM 200 Ecoline
- HM 200 Ecoline DC
- HM 250
- HM 260
Technical Details subject to change
EN
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Summary of Contents for Uniflex HM 200
- Page 1 OPERATING MANUAL - HM 200 - HM 200 Ecoline - HM 200 Ecoline DC - HM 250 - HM 260 Technical Details subject to change Copying and distributing this document and the use or communication of the contents thereof are forbidden without expressed authority.
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Page 2: Ce-Declaration Of Conformity
CE-Declaration of Conformity within the meaning of Directive Machines 2006/42/EC. The following machine HM 200 / HM 200 Ecoline / HM 200 Ecoline DC HM 250 HM 260 was developed, designed and manufactured in accordance with Directive 2006/42/EC under the sole responsibility... -
Page 3: Table Of Contents
Chapter 3 Description of the system ........................10 Design ....................................10 Technical Details HM 200 Ecoline, HM 200 Ecoline DC, HM 200, HM 250, HM 260 ..........11 Chapter 4 Commissioning ............................. 12 Unpacking / set up ............................... 12 ... - Page 4 HM 250 / HM 260 ................................. 37 Elektroplan / Electric Circuit Diagram (220/239V 50/60Hz 3Ph) ................. 37 HM 200 / HM 250 / HM 260 ............................38 Hydraulikplan / Hydraulic Diagram ..........................38 HM 200 / HM 250 / HM 260 ............................39 Wartungsbuch / Maintenance book / Carnet d’entretien / Libro de mantenimiento / Libretto die manutenzione /...
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Page 5: Chapter 1 Introduction
Introduction General information regarding the operating instructions This operating manual forms part of the scope of delivery of your UNIFLEX machine and it is intended for the user and maintenance / service staff. The manual describes how the hose crimper works, provides information on hazards that may arise during its operation, contains detailed information on how to operate the machine, and describes the steps necessary for servicing and checking the accuracy of the hose crimper. -
Page 6: Chapter 2 Security
Obligations of the personnel All persons authorized to work with this Uniflex machine are obliged to observe the basic regulations on work safety and accident prevention and read the operating manual. Hazards when operating the machine This machine has been constructed according to state-of-the-art engineering and acknowledged safety regulations. -
Page 7: Usage To The Intended Purpose
Usage to the intended purpose This UNIFLEX machine is designed only for crimping hose assemblies. Any other usage or any usage exceeding the tasks described above shall not be considered usage to the intended purpose. Operating the machine in a potentially explosive atmosphere is prohibited. -
Page 8: Constructional Modifications Of The Machine
The machine may not be modified and no parts may be built on or modified without the manufacturer’s approval. Any modifications need to be confirmed in writing by UNIFLEX-Hydraulik GmbH. Any parts that are not in perfect working order should be replaced immediately. Only original spare parts and wearing parts should be used. It cannot be guaranteed that other parts are designed and manufactured in such a way that they will meet the load and safety requirements. -
Page 9: Safety Installations
Warning: Switch off the machine using the main switch during all maintenance and setting works! Danger: When the machine is handled improperly, there is the danger of hands getting caught and crushed! UNIFLEX-Hydraulik - 9 - www.uniflex.de... -
Page 10: Description Of The System
Chapter 3 Description of the system Design HM 200 Ecoline / HM 200 Ecoline DC HM 2.. HM 2.. B HM 2.. E 1 Crimp tool 3 Hydraulic-oil tank 2 Control 4 Main Switch Warning: Always keep a safety distance of at least 120 mm to the crimp tool if the machine is switched on. -
Page 11: Technical Details Hm 200 Ecoline, Hm 200 Ecoline Dc, Hm 200, Hm 250, Hm 260
Technical Details HM 200 Ecoline, HM 200 Ecoline DC, HM 200, HM 250, HM 260 HM 200 Ecoline / Technical Details HM 200 HM 250 HM 260 HM 200 Ecoline DC Crimp Force (kN / Ton) 1300/130 1300/130 1300/130 650/65... -
Page 12: Chapter 4 Commissioning
For optimal operation of the machine the surrounding temperature has to be between 10°C and 35°C. Unpacking / set up The UNIFLEX machine was tested prior to delivery and is delivered ready for operation. How to prevent damage when unpacking: ... -
Page 13: Hydraulic Power Unit - Only Ecoline Dc
Motor power max. 3 KW, Pump delivery rate 9 l /min 280 bar max. pressure. Warning: For security reasons the HM 200 Ecoline DC is restricted to 280 bar pressure internally. Connect the plug of the hydraulic power unit as shown on the pictures to the socket in the rear of the machine. -
Page 14: Connecting The Electric Supply
If the motor does not rotate in the direction indicated by the arrow, two phases must be switched as shown: Attention: The motor will be damaged if it rotates in the wrong direction for some time. UNIFLEX-Hydraulik - 14 - www.uniflex.de... -
Page 15: Hm200Ecoline Connecting The Electric Supply
If the motor does not rotate in the right direction, two phases must be switched as shown: Attention: The motor will be damaged if it rotates in the wrong direction for some time. UNIFLEX-Hydraulik - 15 - www.uniflex.de... -
Page 16: Connecting The Electric Supply (Ecoline Dc Only)
To disrupt the battery there needs to be a main switch in the working area of the hose crimper! Warning: The hydraulic power unit is not fit for permanent operation. The maximum on-time is 30 crimp processes per hour. UNIFLEX-Hydraulik - 16 - www.uniflex.de... -
Page 17: Chapter 5 Crimping
To take out the crimp dies do the above in reverse order. Attention: Holding pins or crimp dies will be damaged if they do not slide in the bore holes of the base or intermediate dies. UNIFLEX-Hydraulik - 17 - www.uniflex.de... -
Page 18: Set The Crimp Diameter / Crimp Die Table Pb 239
XX,XX mm - mm = ZZ,ZZ mm 19,20 mm – 19,00 mm = 0,20 mm Attention: Always insert 8 equal crimp dies with equal marking! And respectively 7 crimp dies and one corresponding embossing crimp dies! UNIFLEX-Hydraulik - 18 - www.uniflex.de... -
Page 19: General Notes For Crimping
Always insert a full set of equal crimp dies with equal marking and diameter! Control of the hose crimper For operating the UNIMATIControl B-Plus please refer to Operating Manual Control. HM 200 HM 200 Ecoline UNIFLEX-Hydraulik - 19 - www.uniflex.de... -
Page 20: Chapter 6 Maintenance
When a hose is replaced, care must be taken that the new one is of the same quality. The hose assembly must be replaced at least within six years of the production date (see marking). UNIFLEX-Hydraulik - 20 - www.uniflex.de... -
Page 21: Calibrate The Crimp Micrometer
Remove the screws on the cover or front plate and take it off. Loosen the counternut of the contact screw. 2,5 rotations of the contact screw are equal to 1 mm change in the crimp value. Counternut Contactscrew UNIFLEX-Hydraulik - 21 - www.uniflex.de... -
Page 22: Exchange Slide Bearings
The insertion happens screw driver. the other way around. Important: If there are balancing plates underneath the slide bearings, they must be replaced to their original position. UNIFLEX-Hydraulik - 22 - www.uniflex.de... -
Page 23: Anhang / Appendix / Apéndice / Appendice
Anhang / Appendix / Apéndice / Appendice Ersatzteilliste / Spare Parts List / Pièces détachées / Lista de piezas de recambio Ecoline, HM 200, HM 250, HM 260 Ecoline, HM 200, HM 250, HM 260 7_7.1 HM 200, HM 250, HM 260... - Page 24 HM 200, HM 250, HM 260 HM 200, HM 250, HM 260 HM 200 Ecoline 30a - e ECOLINE: 38 a-d HM 200, HM 250, HM 260 UNIFLEX-Hydraulik - 24 - www.uniflex.de...
- Page 25 HM 200 / HM 200 Ecoline HM 200 HM 2.. B HM 2.. E UNIFLEX-Hydraulik - 25 - www.uniflex.de...
- Page 26 Plaque de support électrique Placa E con piezas eléctr. E-plate 227.011 Transformator Transformateur Transformador Transformer 04 41 02 5 Schutzleiterklemme Pièce de connection Borne conductor protector Grounded Conductor Clamp 30 01 035 Reihenklemme Terminal Borne en fila Terminal UNIFLEX-Hydraulik - 26 - www.uniflex.de...
- Page 27 Xxx – 50 – 1 / xxx – 60 – 1 1 D 7 RO HM 200 Hydraulikpumpe HM 200 / HM 250 HM 200 Bomba hidr. (7 L) HM 200 Hydraulic Pump (7L) Pompe hydraulique (7L) Xxx – 60 – 3 (7L) Xxx –...
- Page 28 Válvula límitadora de presión Pressure control valve 235.325 Druckbegrenzungsventil P2 Clapet de décharge P2 Válvula límitadora de presión Pressure control valve P2 235.326 Druckbegrenzungsventil P1 Clapet de décharge P1 Válvula límitadora de presión Pressure control valve P1 UNIFLEX-Hydraulik - 28 - www.uniflex.de...
- Page 29 Pos.12 E-Motor Spannung / Voltage 226.011 230V-400V -50Hz-3~ 226.011 415V-50Hz-3~ 226.011 440V-60Hz-3~ 226.025 230V-60Hz-1~ 226.025 230V-50Hz-1~ 226.013 200V-60Hz-3~ 226.011 380V-60Hz-3~ 226.011 230V-60Hz-3~ 226.011 480V-60Hz-3~ 226.011 400V-60Hz-3~ UNIFLEX-Hydraulik - 29 - www.uniflex.de...
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Page 30: Haltebolzen Für Standard Pressbacken / Pins For Standard Dies / Tourillon De Mors Standard / Gorrón De Mordza Estándar
Haltebolzen für Standard Pressbacken / Pins for standard dies / Tourillon de mors standard / Gorrón de mordza estándar 262.104.4 262.129.3 239.041.4 239.041.4 (sw) 232.504.4 232.505.4 220.502.4 245.114.4 Profil 262 Profil 263 Profil 239 Profil 266 Ø96 / Ø103 Profil 232 Profil 237 Profil 554 Profil 245 Profil 246 Profil 247 UNIFLEX-Hydraulik - 30 - www.uniflex.de... -
Page 31: Wo Sie Ersatzteile Bestellen Können / Where To Obtain Spare Parts
Seriennummer / Serial-Number / Le numéro de série / Número de serie Baujahr / Year of production / L’année de construction / Año de construcción Spannung / Voltage / La tension de service / Voltaje UNIFLEX-Hydraulik - 31 - www.uniflex.de... -
Page 32: Hm 200 Ecoline
HM 200 Ecoline Elektro- & Hydraulikplan / Electric & Hydraulic Circult Diagram UNIFLEX-Hydraulik - 32 - www.uniflex.de... -
Page 33: Hm 200 Ecoline
HM 200 Ecoline Elektroplan für Unteröl-Aggregat PUU 45L 3.0_04/ Electric Circuit Diagram for Aggregate under oil PUU 45L 3.0_04 (440V-60Hz-3~) UNIFLEX-Hydraulik - 33 - www.uniflex.de... -
Page 34: Elektroplan (Steuerteil) / Electric Circuit Diagram (Control Part)
HM 200 Elektroplan (Steuerteil) / Electric Circuit Diagram (Control Part) UNIFLEX-Hydraulik - 34 - www.uniflex.de... -
Page 35: Elektroplan (Leistungsteil) / Electric Circuit Diagram (Power Section)
HM 200 Elektroplan (Leistungsteil) / Electric Circuit Diagram (Power Section) UNIFLEX-Hydraulik - 35 - www.uniflex.de... -
Page 36: Elektroplan / Electronic Circuit Diagram (480V 50/60Hz 3P)
HM 250 / HM 260 Elektroplan / Electronic Circuit Diagram (480V 50/60Hz 3P) UNIFLEX-Hydraulik - 36 - www.uniflex.de... -
Page 37: Elektroplan / Electric Circuit Diagram (220/239V 50/60Hz 3Ph)
HM 250 / HM 260 Elektroplan / Electric Circuit Diagram (220/239V 50/60Hz 3Ph) UNIFLEX-Hydraulik - 37 - www.uniflex.de... -
Page 38: Hydraulikplan / Hydraulic Diagram
HM 200 / HM 250 / HM 260 Hydraulikplan / Hydraulic Diagram UNIFLEX-Hydraulik - 38 - www.uniflex.de... - Page 39 HM 200 / HM 250 / HM 260 UNIFLEX-Hydraulik - 39 - www.uniflex.de...
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Page 40: Wartungsbuch / Maintenance Book / Carnet D'entretien / Libro De Mantenimiento / Libretto Die Manutenzione / Onderhoud Boek
Wartungsbuch / Maintenance book / Carnet d’entretien / Libro de mantenimiento / Libretto die manutenzione / Onderhoud boek UNIFLEX-Hydraulik - 40 - www.uniflex.de... -
Page 41: Erklärung Des Geschulten Personals / Declaration Of Trained Personnel
I also declare that I have read and understood this operating manual in full. Par la présente, je déclare avoir suivi une formation dans l’entreprise pour m’initier à l’utilisation de la machine UNIFLEX et avoir été informé de tous les détails liés à la sécurité. - Page 42 Note : UNIFLEX-Hydraulik - 42 - www.uniflex.de...
- Page 43 Note : UNIFLEX-Hydraulik - 43 - www.uniflex.de...
- Page 44 Note : UNIFLEX-Hydraulik - 44 - www.uniflex.de...
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Questions and answers
Motor circuit digram
The motor circuit diagram for the Uniflex HM 200 is referred to as the "Elektroplan (Steuerteil) / Electric Circuit Diagram (Control Part)" on page 34 and the "Elektroplan (Leistungsteil) / Electric Circuit Diagram (Power Section)" on page 35 of the manual.
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