Siemens Sitrans F M Magflo Operating Manual

Electromagnetic flowmeters
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SITRANS F M MAGFLO
Electromagnetic flowmeters
Transmitter type MAG 6000 Industry & MAG 6000 Industry (Ex d)
sensor type MAG 1100/MAG 1100 FOOD/MAG 1100 Ex &
MAG 5100 W/MAG 3100/MAG 3100 Ex
Technical Documentation (handbooks, instructions, manuals etc.) on the complete product
range SITRANS F can be found on the internet/intranet on the following links:
English: http://www4.ad.siemens.de/WW/view/en/10806951/133300
Order no.:
FDK-521H1191
SFIDK.PS.026.E5.02
Operating Manual
® ® ® ® ®
[
*083R9176*
]

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Summary of Contents for Siemens Sitrans F M Magflo

  • Page 1 Operating Manual ® ® ® ® ® SITRANS F M MAGFLO Electromagnetic flowmeters Transmitter type MAG 6000 Industry & MAG 6000 Industry (Ex d) sensor type MAG 1100/MAG 1100 FOOD/MAG 1100 Ex & MAG 5100 W/MAG 3100/MAG 3100 Ex Technical Documentation (handbooks, instructions, manuals etc.) on the complete product range SITRANS F can be found on the internet/intranet on the following links: English: http://www4.ad.siemens.de/WW/view/en/10806951/133300...
  • Page 2: Table Of Contents

    ® ® ® ® ® SITRANS F M MAGFLO Contents Introduction ........................3 Installation ........................4 Installation of transmitter ....................4 Installation of sensor ..................... 4 2.3.1 Remote installation - At the sensor ................6 2.3.2 Remote installation - Transmitter .................. 6 Ex survey according to Directive 94/9/EC (ATEX) ............
  • Page 3: Introduction

    • Siemens Flow Instruments want to assist by estimating the chemical resistance of the sensor parts that are in connection with the media, but it is at any time the customer’s responsibility,...
  • Page 4: Installation

    ® ® ® ® ® SITRANS F M MAGFLO Installation Installation Installation of transmitter can be remote or compact mounted. 2.1 Installation of transmitter 2.2 Installation of sensor Category 2 equipment In addition to the sensor, the MAG 6000 I as remote or compact mounted may be installed in Ex zone 1 and zone 2.
  • Page 5 ® ® ® ® ® SITRANS F M MAGFLO Installation 2.2 Installation of sensor Installation in horizontal pipes (continued) The sensor must be mounted as shown in the upper figure. Do not mount the sensor as shown in the lower figure. This will position the elec-...
  • Page 6: Remote Installation - At The Sensor

    ® ® ® ® ® SITRANS F M MAGFLO Installation ® 2.3.1 Remote installation - Remove the SENSORPROM unit from the At the sensor sensor and mount it in the terminal block in the transmitter. Fit and connect the electrode and coil cables as shown in “Electrical connections”.
  • Page 7: Ex Survey According To Directive 94/9/Ec (Atex)

    ® ® ® ® ® SITRANS F M MAGFLO Installation II 2G E Ex d IIB T3-T6 as an example 2.4 Ex survey according to Directive 94/9/EC (ATEX) Instrument groups Applies to instruments used in underground mining operations, as well as their above ground operations, which can be endangered by mine gas and/or flammable dusts.
  • Page 8: Overview And Intrinsically Safe Data

    ® ® ® ® ® SITRANS F M MAGFLO Installation 2.5 Overview and Specifications: Supply: 115-230 V or 24 V intrinsically safe data Ambient temperature: −20 to 60°C Enclosure: IP67/ NEMA 4X 2.5.1 Transmitter data SENSOR INTERFACE MAG 6000 I (Ex d) 1.
  • Page 9: Device Identification

    ® ® ® ® ® SITRANS F M MAGFLO Current (31-32) Relay (44,45,46) Freq./pulse (56,57) Profi (95, 96) (FISCO) Dig. Input (77,78) IIB/IIC IIB/IIC IIB/IIC IIB/IIC IIB/IIC Passive 30 V 30 V 28 V 17.5 V 30 V 100 mA...
  • Page 10: Ex Approvals

    ® ® ® ® ® SITRANS F M MAGFLO Installation Example label, transmitter type MAG 6000 I (Ex d) compact Data not for reference 2.7 Ex approvals MAG 1100 Ex DN 6 - DN 100 SIRA 03 ATEX 1423X CE 0518 II 2 (1)(2) G EEx [ia] [ib] IIB T4...T6,...
  • Page 11: Transmitter Type Mag 6000 I

    ® ® ® ® ® SITRANS F M MAGFLO Electrical connection 3.1 Transmitter type MAG 6000 I For Ex intrinsically safe specifications, refer to section 2.5 Potential Hazards Grounding The mains protective earth wire must be connected to the PE terminal in accordance with the diagram (class 1 power supply).
  • Page 12: Electrical Connection

    ® ® ® ® ® Electrical connection SITRANS F M MAGFLO TORX 20 When reassembling the unit, make sure that the 2 screws are properly tightened in order to ensure a correct assembly and a proper ground connection. Cover/insulate the power supply terminals with the plastic cover (to secure sufficient insulation).
  • Page 13: Installation Examples

    ® ® ® ® ® SITRANS F M MAGFLO Electrical connection 3.2 Installation examples Current output in passive mode Frequency/pulse output in passive mode Active/passive current Passive A = Active output (fatory default MAG 6000 I) Passive B = Passive...
  • Page 14: Add-On Communication Module

    ® ® ® ® ® SITRANS F M MAGFLO Electrical connection 3.2.1 Add-on Open transmitter. communication module Remove electronic insert. Unpack the module and fit into module holder. Press the add-on module in the direction shown, until it stops and is firmly seated in position.
  • Page 15: Technical Data

    ® ® ® ® ® Technical data SITRANS F M MAGFLO MAG 1100/6000 I compact/separate Technical data 4.1.1 Dimensions and weight MAG 1100 standard & Ex PG 13.5 Transmitter to be supported to avoid tension on sensor part. Weight Ceramic (PFA)
  • Page 16: Dimensions And Weight Mag 1100 Standard & Ex, Mag 1100 Food

    ® ® ® ® ® Technical data SITRANS F M MAGFLO MAG 1100 FOOD MAG 1100 FOOD / 6000 I, compact and separate PG 13.5 Transmitter to be supported to avoid tension on sensor part. Weight (PFA) [mm] [mm] [mm]...
  • Page 17: Sensor Mag 1100 Ex

    ® ® ® ® ® Technical data SITRANS F M MAGFLO 4.1.2 Sensor MAG 1100 Ex Type Flangeless sensor (Wafer design) Nominal size DN 6, 10, 15, 25, 40, 50, 65, 80, 100 Operating pressure DN 6 - DN 65: 40 bar, DN 80: 37.5 bar, DN 100: 30 bar Vacuum: 1 ×...
  • Page 18: Dimensions And Weight Mag 3100 Ex

    ® ® ® ® ® Technical data SITRANS F M MAGFLO 4.2.1 Dimensions and MAG 3100 Ex weight MAG 3100 Ex PG 13.5 BS 1560/ 2129 E, AWWA EN 1092-1-2001 ANSI 16.5 AS 4087 C-207 Class Class Class 6, 10...
  • Page 19: Sensor Mag 3100 Ex

    ® ® ® ® ® SITRANS F M MAGFLO Technical data 4.2.2 Sensor MAG 3100 Ex Type Sensor with flanges Nominal size DN 15 - DN 2000 Temperature of medium Temperature classification Liner: T3 + T4 Neoprene (standard) 0 to 70°C 0 to 70°C...
  • Page 20: Dimensions And Weight Mag 5100 W

    ® ® ® ® ® Technical data SITRANS F M MAGFLO MAG 5100 W, compact/separate 4.2.3 Dimensions and weight MAG 5100 W PG 13.5 PG 13.5 Nominal PN 10 PN 16 PN 40 Class 150 AWWA size inch mm inch...
  • Page 21: Sensor Mag 5100 W

    ® ® ® ® ® Technical data SITRANS F M MAGFLO 4.2.4 Sensor MAG 5100 W Type Sensor with flanges Design Full bore sensor Coned bore sensor Full bore sensor Nominal size 25-40 50-300 350-1200 Liner Hard elastomer Composite elastomer...
  • Page 22: Transmitter Type Mag 6000 I

    ® ® ® ® ® Technical data SITRANS F M MAGFLO 4.3 Transmitter type MAG 6000 I Accuracy 0.25% Current output Current 0-20 mA, 4-20 mA or 4-20 mA + alarm < 560 ohm (Active or Load passive) Time constant 0.1-30 s adjustable...
  • Page 23: Output Characteris-Tics Mag 6000 I

    ® ® ® ® ® Technical data SITRANS F M MAGFLO Output characteris- Output characteristics Bidirectional mode Unidirectional mode tics MAG 6000 I 0-20 mA 4-20 mA Frequency Pulse output Relay Power down Active Error relay No error Error Limit switch or...
  • Page 24: Commissioning

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO Commissioning 5.1 Keypad and display layout With the capacitive touch keypad operation is achived without any open lids. An LED light gives a feedback. Keypad The keypad is used to set the flowmeter. The function of the keys is as follows: TOP UP KEY This key (hold 2 sec.) is used to switch between operator menu...
  • Page 25: Menu Build-Up

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO The menu structure of a specific transmitter type is shown in a menu overview map. Details of how a specific parameter is set is shown in a menu detail map for the specific parameter.
  • Page 26: Mag 6000 I

    ® ® ® ® ® SITRANS F M MAGFLO Commissioning 5.3 MAG 6000 I SFIDK.PS.026.E5.02...
  • Page 27: Basic Settings

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO Main frequency Basic settings To select the main power supply frequency corresponding to the country in which the flowmeter is installed. (US = 60 Hz) Flow direction Select the correct flow direction in the pipe max.
  • Page 28: Outputs

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO 5.4.1 Outputs Current output Proportional to flowrate (Terminal 31 and 32) 4 - 20 mA + alarm: Alarm mode = 3.6 mA * Not for MAG 6000 I The current output must be set off when not used.
  • Page 29: Digital And Relay Outputs

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO Limit/direction Limit switches are available for both digital as well as relay output. Direction mode: 1 set point at 0% flow; hysteresis 5%. If 2 set points must activate 2 separate outputs, a single set point has to be selected individually for digital as well as relay outputs.
  • Page 30: Sensor Characteristics

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO 5.4.5 Sensor characteristics If “SENSORPROM not installed” is shown, refer to chapter 6 (depending on type of mounting configura- tion). 5.4.6 Reset mode SFIDK.PS.026.E5.02...
  • Page 31: Service Mode

    ® ® ® ® ® SITRANS F M MAGFLO Commissioning 5.4.7 Service mode All previous settings are reinitialised when service mode is exited using the top up key. The error system The error system is divided into an error pending list and a status log list. Time is gained as days, minutes and hours since the error has occurred.
  • Page 32: Operator Menu Setup

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO 5.4.8 Operator menu setup Text means that the text for the chosen measured value is shown. For example if text is chosen in line 2 and flow rate is chosen in line 3, the text “flow rate” is shown in line 2 and the measured flow rate value is show in line 3.
  • Page 33: Product Identity

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO 5.4.9 Product identity Software version of add-on module is only available if the add-on module has been installed. 5.4.10 Change password SFIDK.PS.026.E5.02...
  • Page 34: Language Mode

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO 5.4.11 Language mode 5.4.12 ® ® ® ® ® HART communication SFIDK.PS.026.E5.02...
  • Page 35 ® ® ® ® ® SITRANS F M MAGFLO Commissioning 5.5. The transmitter is delivered with factory settings ready to measure the actual flow. Settings available Parameter Factory settings Settings available Password Default value 1000 Password 1000 1000 - 9999...
  • Page 36: Dimension Dependent Factory Settings

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO 5.5.1 max. Dimension dependent MAG 5100 W MAG 1100, factory settings 3100, 3100 W Volume/ Pulse Totalizer [inches] fac.set. min. max. min. max. unit pulse unit unit 156.7 254.5 25.5 1017 70.7...
  • Page 37: Flow Rate

    ® ® ® ® ® Commissioning SITRANS F M MAGFLO Flow rate The 1 display line is always active and shows the value enabled in the operator menu setup. • Flow rate • Totalizer 1 • Totalizer 2 The 2 and 3 display lines are individually set in the operator menu.
  • Page 38 ® ® ® ® ® Commissioning SITRANS F M MAGFLO 5.6.3 Error Error text #Comment Outputs Input List of error numbers Remedy text status status I1 - Power on Power on has happened Active Active I2 - Add-on module Applied...
  • Page 39: List Of Error Numbers

    SITRANS F M MAGFLO Service Often problems with unstable/wrong measurements occur due to insufficient/wrong earthing or ® potential equalization. Please check this connection. If OK, the SITRANS F M MAGFLO trans- mitter can be checked as described in the handbook. ®...
  • Page 40: Trouble Shooting Mag Transmitter

    ® ® ® ® ® Service SITRANS F M MAGFLO 6.2 Trouble shooting MAG Symptom Output Error Cause Remedy transmitter signals code No display Minimum 1. No power supply Power supply reading Check MAG 6000 I for bended pins on the connector 2.
  • Page 41: Check List Mag Sensor

    ® ® ® ® ® Service SITRANS F M MAGFLO ATTENTION! Check list MAG sensor If there is leakage from MAG 1100/3100/3100 W or MAG 5100 W and the unit has been used to measure inflammable/explosive liquids, there might be a risk of explosion when checking with a megger.
  • Page 42: Coil Resistance

    ) On MAG 1100 DN 15 produced as from May 1999 the coil resistance must be 86 ohm, +8/−4 ohm. All resistance values are at 20 °C. The resistance changes proportionally 0.4% / °C. Please look on our homepage http://www.siemens.com/flow under Ordering "Product Selector".
  • Page 43: Certificates

    ® ® ® ® ® SITRANS F M MAGFLO Certificates 8.1 EC-declaration of Please note the following certificates are incomplete for the full version please refer to http:// conformity siemens.com/flow SFIDK.PS.026.E5.02...
  • Page 44: Ec Type Examination Certificate

    ® ® ® ® ® SITRANS F M MAGFLO Certificates 8.2 EC type examination Please note the following certificates are incomplete for the full version please refer to http:// certificate siemens.com/flow SFIDK.PS.026.E5.02...
  • Page 45 ® ® ® ® ® SITRANS F M MAGFLO Certificates Appendix to certificate Number: Sira 03ATEX1442X. SFIDK.PS.026.E5.02...
  • Page 46 ® ® ® ® ® SITRANS F M MAGFLO Certificates Please note the following certificates are incomplete for the full version please refer to http://siemens.com/flow SFIDK.PS.026.E5.02...
  • Page 47 ® ® ® ® ® SITRANS F M MAGFLO Certificates Please note the following certificates are incomplete for the full version please refer to http://siemens.com/flow SFIDK.PS.026.E5.02...
  • Page 48 ® ® ® ® ® SITRANS F M MAGFLO Certificates Please note the following certificates are incomplete for the full version please refer to http://siemens.com/flow SFIDK.PS.026.E5.02...
  • Page 49 ® ® ® ® ® SITRANS F M MAGFLO Please note the following certificates are incomplete for the full version please refer to http://siemens.com/flow SFIDK.PS.026.E5.02...
  • Page 50 ® ® ® ® ® SITRANS F M MAGFLO SFIDK.PS.026.E5.02...
  • Page 51 ® ® ® ® ® SITRANS F M MAGFLO SFIDK.PS.026.E5.02...
  • Page 52 Suggestions for improvement registration of a utility model or design, are reserved. are always welcomed. Technical data subject to change without prior notice. Copyright © Siemens AG 12.2005 All Rights Reserved Siemens Flow Instruments A/S Order no.: FDK:521H1191-05 Nordborgvej 81...

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