Related Manuals for Wilden HX400S
Summary of Contents for Wilden HX400S
- Page 1 Engineering Operation & Maintenance HX400S ™ Advanced Series Metal Pump W h e r e I n n o v a t i o n F l o w s www.wildenpump.com WIL-11111-E-03 TO REPLACE WIL-11111-E-02...
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Page 2: Table Of Contents
HX400S Piston & Shaft Orientation ........ -
Page 3: CautionsRead First
Hand protection such as a padded glove or rag and non-submersible options. Do not use non-submersible should be used to capture the end cap. Pro-Flo X™ models in submersible applications. Turbo-Flo® pumps can also be used in submersible applications. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC... -
Page 4: Wilden® Pump Designation System
0250 Discharge manifold facing air inlet NOTE: Most elastomeric materials use colored dots for identification. NOTE: Not all models are available with all material options. Hytrel® and Viton® are registered trademarks of DuPont Dow Elastomers. WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03... -
Page 5: How It WorksPump & Air Distribution System
H O W I T W O R K S P U M P D I S T R I B U T I O N S Y S T E M The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show the flow pattern through the pump upon its initial stroke. -
Page 6: Dimensional Drawings
HX400S STAINLESS STEEL DIMENSIONS ITEM METRIC (mm) STANDARD (inch) 15.1 10.9 20.8 11.0 12.2 20.0 10.8 DIN (mm) ANSI (inch) 150 DIA. 6.1 DIA. 110 DIA. 4.5 DIA. 18 DIA. 0.9 DIA. REV B WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03... -
Page 7: Performance
H X 4 0 0 S H X 4 0 0 S A D V A N C E D P E R F O R M A N C E WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC... -
Page 8: Hx400S Performance Operating Principle
fl ow and an even than the fl ow and exhaust is the highest greater decrease in rate, effi ciency porting. fl ow rate setting air consumption. is improved and possible operating costs are reduced. WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03... - Page 9 The fl ow rate and air consumption at Setting sect the horizontal discharge pressure line. 2 are found to be 18.2 lpm (4.8 gpm) and 7.9 After locating your EMS points on the EMS /h (4.7 scfm) respectively. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC...
- Page 10 fl ow rate. optimal EMS setting. For this example the EMS setting is 1.8. WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03...
- Page 11 (or interpolating) this point on the curve, draw a vertical line downward until reaching the bottom scale on the chart and identify the air X Factor (fi gure 7). For this example the air X Factor is 0.40 WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC...
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Page 12: Tpe-Fitted Aluminum
S e c t i o n 5 A P E R F O R M A N C E WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03... -
Page 13: Tpe-Fitted Stainless Steel
P E R F O R M A N C E WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC... -
Page 14: Suction Lift Curve
S e c t i o n 5 B S U C T I O N L I F T C U R V E FT H Meter HX400S Metal Suction Lift Capability HX400S METAL Aluminum Wetted Path Stainless Steel Wetted Path PSIG [.7]... -
Page 15: Suggested Installation
The suction-pipe size should be at least the equivalent or larger than Flexible hose or expansion joints can be installed to aid in absorbing the diameter size of the suction inlet on your Wilden pump. The the forces created by the natural reciprocating action of the pump. If... -
Page 16: Operation/Maintenance
Frequency of use, line pressure, viscosity and abrasiveness of The pump discharge rate can be controlled by limiting the volume process fluid all affect the parts life of a Wilden® pump. Periodic and/or pressure of the air supply to the pump (preferred method). -
Page 17: Troubleshooting
Replace ball check valves and seats with proper elastomers. Also, as the check valve balls wear out, they become smaller and can become stuck in the seats. In this case, replace balls and seats. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC... -
Page 18: Pump Disassembly
This line will assist NOTE: the HX400S pump does not use in proper realignment during reassembly. valve balls in the amplification chamber. Step 4. - Page 19 Using an adjustable wrench, remove diaphragm assembly from shaft. Inspect all parts for wear and replace with genuine Wilden® parts, if necessary. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC...
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Page 20: Hx400S Piston & Shaft Orientation
This principle is how the HX400S high-pressure pump achieves a 2:1 ratio of inlet air pressure to discharge pressure. -
Page 21: Air Valve / Center Section Disassembly
NOTE: Seals should not be removed from and gently sliding the spool out of the air assembly. Seals are not sold separately. valve body. Inspect seals for signs of wear and replace entire assembly if necessary. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC... - Page 22 NOTE: Seals should not be removed from pilot spool. Seals are not sold separately. Step 8. Check center section Glyd™ rings for signs of wear. If necessary, remove Glyd™ rings with O-ring pick and replace. WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03...
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Page 23: Submersible Pro-Flo X
Next, install an optional submersible air valve gasket (04-2621-52). The spool bleed port located at the front of the center submersible air valve gasket can be purchased as a spare part or included block. with the purchase of a new Pro-Flo X™ pump. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC... -
Page 24: Reassembly Hints & Tips
Slowly insert the center shaft with a rotating motion. This will complete the resizing of the seal. • Perform these steps for the remaining seal. Figure A Figure B NEEDLE NOSE PLIERS SHAFT SEAL TAPE SHAFT SEAL TAPE WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03... - Page 25 N O T E S...
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Page 26: Exploded View And Parts Listing Tpe-Fitted Aluminum
E X P L O D E D V I E W & P A R T S L I S T I N G HX400S ALUMINUM T P E F I T T E D E X P L O D E D V I E W WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03... - Page 27 15-3750-01 Diaphragm, Primary 04-1011-57 Air Valve Assembly includes items 2 and 3. Piston, Outer 15-4600-03 Center Block Assembly includes item 11, 13 and 14. Piston, Outer 04-4565-03 All boldface items are primary wear parts. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC...
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Page 28: Tpe-Fitted Stainless Steel
E X P L O D E D V I E W & P A R T S L I S T I N G HX400S STAINLESS STEEL T P E F I T T E D E X P L O D E D V I E W WILDEN PUMP & ENGINEERING, LLC WIL-11111-E-03... - Page 29 04-1011-57 04-1011-57 Air Valve Assembly includes items 2 and 3. Piston, Outer 15-4600-03 15-4600-03 Center Block Assembly includes item 11, 13 and 14. Piston, Outer 04-4565-03 04-4565-03 All boldface items are primary wear parts. WIL-11111-E-03 WILDEN PUMP & ENGINEERING, LLC...
- Page 30 N O T E S...
- Page 31 Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential damage or expense arising from the use or misuse of its products on any application.
- Page 32 FLUID DYNAMICS™ POLYMER BLENDING SYSTEMS SYSTEM ONE® neptune1.com CENTRIFUGAL PUMPS blackmer.com GRISWOLD™ CENTRIFUGAL PUMPS WILDEN® griswoldpump.com AIROPERATED DIAPHRAGM PUMPS wildenpump.com MAAG® GROUP GEAR PUMPS, PELLETIZING, & FILTRATION SYSTEMS maag.com PSG reserves the right to modify the information and illustrations contained in this document without prior notice. This is a non-contractual document. 06-2012...
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