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Summary of Contents for Baroness LM66GC
- Page 1 Walk Behind Greens Mower Walk Behind Tee Mower Owner's Operating Manual Serial No. LM56GC：35001-・LM66GC：35001- LM66TC：35001- "Required reading" Read this manual and the Owner's Manual for the engine before using the machine. Original Instructions Ver.1.0...
- Page 2 LM56GC・LM66GC / LM66TC Greeting Thank you for purchasing the Baroness machine. This manual explains proper handling, adjustment, and inspection of your machine. Prior to use, carefully read this manual to thoroughly understand the contents for safe and correct operation. We hope you will use the machine safely, and...
- Page 3 The information described in this manual is subject to change for improvement without prior notice. When replacing parts, be sure to use genuine Baroness parts or parts designated by Kyoeisha. Note that the Baroness product warranty may not apply to defects caused by the use of parts from other companies.
- Page 4 LM56GC・LM66GC / LM66TC Introduction Purpose This machine is intended for cutting turf grass at golf courses. Do not use this machine in any way other than its intended purpose, and do not modify the machine. Operating this machine for other purposes and modifying it may be very dangerous and may cause damage to the machine.
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Page 5: Table Of Contents
LM56GC・LM66GC / LM66TC Contents Safety .............. Page 1-1 Safe Operating Practices .......Page 1-2 Disposal ............Page 2-1 Recycle and Waste Disposal ......Page 2-2 Product Overview .......... Page 3-1 Specifications ..........Page 3-2 Names of Each Section ......... Page 3-5 Safety Signs and Instruction Signs ....Page 3-7 Handling Instructions ........ - Page 6 LM56GC・LM66GC / LM66TC Contents...
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Page 7: Safety
LM56GC・LM66GC / LM66TC Safety Safe Operating Practices ...... Page 1-2 Training ..........Page 1-2 Preparation ..........Page 1-2 Operation ..........Page 1-3 Maintenance and storage ...... Page 1-4 Page 1-1... -
Page 8: Safe Operating Practices
LM56GC・LM66GC / LM66TC Safety Failure to adequately follow these safety Preparation precautions may cause an accident resulting in injury or death. Evaluate the terrain to determine what accessories and attachments are needed to Danger Danger properly and safety perform the job. - Page 9 LM56GC・LM66GC / LM66TC Safety Before removing the grass catcher/ Operation catchers. Do not operate the engine in a confined Before making height adjustment unless space where dangerous carbon monoxide adjustment can be made from the fumes can collect. operator's position.
- Page 10 LM56GC・LM66GC / LM66TC Safety Use care when approaching blind corners, Use care when checking the cylinders/reels shrubs, trees, or other objects that may and bed knives. obscure vision. Wear gloves and use caution when Do not take your eyes off the road ahead. Do servicing them.
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Page 11: Disposal
LM56GC・LM66GC / LM66TC Disposal Recycle and Waste Disposal ....Page 2-2 About Recycle ........Page 2-2 About the Waste disposal ...... Page 2-2 Page 2-1... -
Page 12: Recycle And Waste Disposal
LM56GC・LM66GC / LM66TC Disposal Recycle and Waste Disposal About Recycle Recycling battery etc. is recommended for environmental conservation and economical use of resources. It may be required by local laws. About the Waste disposal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations. -
Page 13: Product Overview
LM56GC・LM66GC / LM66TC Product Overview Specifications ........Page 3-2 Specifications list ........Page 3-2 Sound pressure level ......Page 3-5 Sound power level ......... Page 3-5 Vibration level ........Page 3-5 Names of Each Section ......Page 3-5 Serial Number Plate .......Page 3-6 Specification Decal ........ -
Page 14: Specifications
LM56GC・LM66GC / LM66TC Product Overview Specifications Specifications list LM56GC Model LM56GC Total with grass catcher 55.51 in 141 cm length Total Dimensions without travelling wheel 37.01 in 94 cm width Total Steering handle 41.73 in 106 cm height Total weight (empty fuel tank) 224.87 lb... - Page 15 LM56GC・LM66GC / LM66TC Product Overview LM66GC Model LM66GC Total with grass catcher 55.51 in 141 cm length Total Dimensions without travelling wheel 40.55 in 103 cm width Total Steering handle 41.73 in 106 cm height Total weight (empty fuel tank) 240.30 lb...
- Page 16 LM56GC・LM66GC / LM66TC Product Overview LM66TC Model LM66TC Total with grass catcher 55.51 in 141 cm length Total Dimensions without travelling wheel 40.55 in 103 cm width Total Steering handle 41.73 in 106 cm height Total weight (empty fuel tank) 235.89 lb...
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Page 17: Names Of Each Section
LM56GC・LM66GC / LM66TC Product Overview Sound pressure level LM66 LM56 Hand-arm vibration ￭ Sound pressure level This machine was confirmed to transmit a ￭ vibration level of 2.70 m/s to hands and This machine was confirmed to have a arms by measuring identical machines in... -
Page 18: Serial Number Plate
LM56GC・LM66GC / LM66TC Product Overview Specification Decal Handle Throttle lever (For Europe) Engine switch The Specification decal indicates the CE Main clutch lever marking, model , and weight, etc. Safety lock switch Brake lever Engine Engine clutch cover Reel cutter... -
Page 19: Safety Signs And Instruction Signs
If they are damaged, become dirty, or peel off, replace them with new ones. Part numbers for decals that need to be replaced are listed in the parts catalog. Order them from a Baroness dealer or Kyoeisha. Positions of Safety Decals and Instruction Decals... -
Page 20: Explanation About Safety Decals And Instruction Decals
LM56GC・LM66GC / LM66TC Product Overview Explanation about Safety Decals and Instruction Decals K4205001590 DECAL, CAUTION SAFETY INSTRUCTION Use lead-free gasoline. Warning Read the Owner's Operating Manual. Danger Danger Flying objects - All persons other than the operator must keep a safe distance from the machine. - Page 21 LM56GC・LM66GC / LM66TC Product Overview K4205001300 W A R N I N G DECAL, WARNING ENGINE OIL CHECK ENGINE OIL AND Warning GEARBOX LEVELS BEFORE STARTING Check engine oil and gearbox levels before starting. qigqnx-120 K4209000370 DECAL, GREASING 10 HR Add grease every 10 hours.
- Page 22 LM56GC・LM66GC / LM66TC Product Overview Page 3-10 Safety Signs and Instruction Signs...
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Page 23: Handling Instructions
LM56GC・LM66GC / LM66TC Handling Instructions Preparation for Use ....... Page 4-2 Engine Switch ........Page 4-21 Throttle Lever ........Page 4-22 Install the Handle ........Page 4-2 Brake Lever ......... Page 4-22 Connection of Engine Switch Cord ..Page 4-2 Safety Lock Switch ......Page 4-22 Installing the Stand ........ -
Page 24: Preparation For Use
LM56GC・LM66GC / LM66TC Handling Instructions The crimp terminal is secured to the engine Preparation for Use crankcase with a hexagon bolt. Install the Handle Put the handle pin on the left frame into the hole at the left-side lower edge of the handle. -
Page 25: Inspection Before Use
LM56GC・LM66GC / LM66TC Handling Instructions Tighten the bolt, washer, and nut at the left Make sure that the reel cutter (cutting side of the stand that were temporarily cylinder) and the bed knife (bottom blade) secured. are not cracked. Check to see how much the reel cutter (cutting cylinder) and the bed knife (bottom blade) are worn. -
Page 26: Air Cleaner
LM56GC・LM66GC / LM66TC Handling Instructions Air Cleaner Important Replace the air cleaner elements when it gets Inspection of Air Cleaner damaged or dirty. For details on handling the engine, please refer to the Engine's Owner's Manual. Clean the urethane element with white... -
Page 27: Roller
LM56GC・LM66GC / LM66TC Handling Instructions Roller Caution Park the machine on a flat place. Inspection of Rollers Do not park the machine on a slope. Bearing wear due to frequent use or bearing damage caused by water infiltration may Pull up the brake lever and make sure that prevent the roller from rotating smoothly. -
Page 28: Engine Oil
LM56GC・LM66GC / LM66TC Handling Instructions Engine Oil Supply of Engine Oil Inspection of Engine Oil For details on handling the engine, please refer to the Engine's Owner's Manual. For details on handling the engine, please Important refer to the Engine's Owner's Manual. -
Page 29: Fuel
LM56GC・LM66GC / LM66TC Handling Instructions Inspect the fuel quantity and put fuel Fuel (gasoline) if insufficient. The fuel tank capacity is approximately 2.0 Inspection of Fuel Quantity (2.0 L). Level the machine and then remove the tank cap to inspect fuel quantity from the fill port. -
Page 30: Tightening Torques
LM56GC・LM66GC / LM66TC Handling Instructions Tightening torques Standard tightening torques Bolts and Nuts Important A number of bolts are used in each part of this machine. Be sure to re-tighten the bolts and nuts, because they may be loosened at the earlier stage of the use. -
Page 31: Principal Tightening Torques
LM56GC・LM66GC / LM66TC Handling Instructions Heat-treated bolt Strength classification 8.8 Strength classification 10.9 Nominal diameter 10.9 tib3yb-002 tib3yb-003 kgf-cm lb-in kgf-cm lb-in 5 - 7 50.99 - 71.38 44.26 - 61.96 7 - 10 71.38 - 101.97 61.96 - 88.51 8 - 11 81.58 - 112.17... -
Page 32: Adjustment Before Operating
LM56GC・LM66GC / LM66TC Handling Instructions Adjustment Before Operating Adjustment of Handle The height of the handle can be adjusted according to the Operator's working position. Move the handle adjusters supporting the handle up or down and fix them with the bolts. -
Page 33: Adjustment Of Blade Engagement
LM56GC・LM66GC / LM66TC Handling Instructions Tighten the right and left locknuts. Link rod Snap pin Washer Flat head pin L-shape bracket Nut A Nut B Repeat the same process for adjustment of the opposite link rod. Adjustment of gap for the grass catcher:... -
Page 34: Adjustment Of Cutting Height
LM56GC・LM66GC / LM66TC Handling Instructions With the cutter adjustment nut, adjust the Adjustment of Cutting Height engagement between the reel cutter (cutting cylinder) and the bed knife (bottom blade) so Adjust the cutting height to fit your cutting work. that newspaper (one sheet) will be cleanly... - Page 35 LM56GC・LM66GC / LM66TC Handling Instructions Thickness of Rough minimum blade Type Blade type cutting height Code Part name Remarks (mm/inch) (mm/inch) K2511000270 1.5 Bed knife 55G 1.5/0.059 3.0/0.118 K2511000390 1.5 Bed knife 55G-47 Offset 5 mm K2511000280 2 Bed knife 55G ...
- Page 36 LM56GC・LM66GC / LM66TC Handling Instructions Position the cutting height gauge against Adjustment of Front Roller the front roller and drum at the edge on the left and right sides of the mower unit. You can adjust the cutting height by moving the front roller up or down.
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Page 37: Adjustment Of Groomer
LM56GC・LM66GC / LM66TC Handling Instructions Adjustment of Groomer Dethatching blade Small screw for groomer Note: Cutting height gauge Depending on the specifications, this function Front roller may not be available. Operating height Important Loosen the nuts securing the left and right If the front groomer is being used, adjust it groomer adjustment screws. -
Page 38: Procedure To Start / Stop Engine
LM56GC・LM66GC / LM66TC Handling Instructions Next time the groomer is used, loosen the Cutting height gauge right and left nuts, lower the groomer and Small screw for cutting height tighten the nuts so that it can return to the Fly nut grooming height set previously. - Page 39 LM56GC・LM66GC / LM66TC Handling Instructions Brake lever Engine switch Lock Unlock Don't grip the main clutch lever. Shift the throttle lever halfway from low speed to high speed position. v2e27i-040 v2e27i-050 Procedure to Start Engine_003 Procedure to Start Engine_006 Main clutch lever...
- Page 40 LM56GC・LM66GC / LM66TC Handling Instructions Recoil starter Throttle lever High speed Set the choke lever to the "Open" position. Low speed Set the engine switch to the "OFF" position. v2e27i-057 Procedure to Start Engine_009 v2e27i-035 Choke lever Procedure to Stop Engine_003...
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Page 41: Operation Of Each Section
LM56GC・LM66GC / LM66TC Handling Instructions Operation of Each Section Decal, engine switch Decal, accelerator Precautions for Operating the Machine Decal, brake Decal, clutch Caution Decal, groomer indication Under any circumstances drive the machine at Decal, light switch such a speed that you can stop it immediately Sticker, alignment 10300 for emergencies. - Page 42 LM56GC・LM66GC / LM66TC Handling Instructions Decal, engine switch This indicates the location of the engine switch. 8zq6pd-006 HIGH K4203000700 Decal, accelerator This indicates the positions for the high and low engine speeds. HIGH: High speed LOW: Low speed 6n6oux-014 K4209001200 Decal, brake It illustrates the locking position for the parking brake.
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Page 43: Light Switch
LM56GC・LM66GC / LM66TC Handling Instructions K4203001610 Decal, light switch Note: Depending on the specifications, this function may not be available. It illustrates ON/OFF of the light. 6n6oux-086 1. ON 2. OFF K4209001230 Sticker, alignment 10300 (set of 2) Note: Depending on the specifications, this function may not be available. -
Page 44: Throttle Lever
LM56GC・LM66GC / LM66TC Handling Instructions Throttle Lever The throttle lever is located in the handle and enables you to adjust the engine rpm. Move the throttle lever toward HIGH (high speed) to increase the engine rpm, and toward LOW (low speed) to reduce the rpm. -
Page 45: Main Clutch Lever
LM56GC・LM66GC / LM66TC Handling Instructions When the lever is set to the "Travel OFF" Main Clutch Lever position, both the drum and reel cutter (cutting cylinder) are not driven. Important Avoid quick operation. Carefully and slowly operate the machine. Important The main clutch is not activated unless the safety lock released. -
Page 46: Engine Clutch Cover
LM56GC・LM66GC / LM66TC Handling Instructions Air adjusting plate Reel cutter (Cutting cylinder) Reel cover Close Away Engine Clutch Cover The engine clutch cover is located on the left side of the engine and covers the engine aqilnf-001 clutch. Open or close the engine clutch cover by Groomer Clutch Lever_001 removing or installing the lock bolt. - Page 47 LM56GC・LM66GC / LM66TC Handling Instructions Issue 1: The cutting height fluctuates due to the up- and-down movements of the mower caused by the weight of the grass catcher. Solution: The mower and grass catcher operate independently. Therefore, the mowing attitude of the...
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Page 48: Travel Of Machine
LM56GC・LM66GC / LM66TC Handling Instructions Effect 2: Cutting Work Since the load of the grass catcher does not affect the front roller, it is possible to reduce Cutting Work sinking (gouging or digging) caused by the front roller touching the ground when Warning entering the green. -
Page 49: Removing/Installing Traveling Tires
LM56GC・LM66GC / LM66TC Handling Instructions Removing/Installing Traveling Tires Important Mow with the traveling tires removed. Use the traveling tires to move the machine by self-propelling. Removal of traveling tires: Set the machine on its stand. x9pzjh-003 Removing/Installing Traveling Tires_003 Traveling tires Follow the same steps to remove the traveling tire on the opposite side. -
Page 50: Transporting
LM56GC・LM66GC / LM66TC Handling Instructions Transporting Important Make sure that the wheel mounting plate fits Transporting Procedure into the groove in the drum shaft. If they do not engage, the wheel may fall off. Caution When loading and unloading the machine, wear non-slip shoes and travel slowly. -
Page 51: Maintenance
LM56GC・LM66GC / LM66TC Maintenance Maintenance Precautions ..... Page 5-2 Uneven Blade Engagement ....Page 5-27 Position of mower during maintenance ...........Page 5-2 Maintenance Schedule ......Page 5-3 Specified Values ........Page 5-5 Greasing ..........Page 5-6 About Greasing ........Page 5-6 Greasing Points ........Page 5-6 Maintenance (Mower) ...... -
Page 52: Maintenance Precautions
Use tools appropriate for each maintenance operation. Caution For the safe and best performance of your machine, use Baroness genuine parts for replacement and accessories. Please note that our product warranty may be void if you use non-genuine parts for replacement or accessories. -
Page 53: Maintenance Schedule
LM56GC・LM66GC / LM66TC Maintenance Maintenance Schedule LM18GC/LM56GC/LM66GC/LM66TC Follow the maintenance schedule below. ○・・・Inspect, adjust, supply, clean ●・・・Replace (first time) △・・・Replace Maintenance Item Remarks Check tightening bolts and nuts ○ ... - Page 54 LM56GC・LM66GC / LM66TC Maintenance Maintenance Item Remarks Check tire pressures and Refer to "Inspection of ○ condition Tires" Check damaged parts ○ ...
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Page 55: Specified Values
○ Bed knife) as and when required *1: Consult your local Baroness Dealer for this service. ･ *2: Refer to the Engine's Owner's Manual. ･ The values for consumables are not guaranteed. -
Page 56: Greasing
LM56GC・LM66GC / LM66TC Maintenance Add grease to A every 10 hours and B every Greasing 50 hours. About Greasing Frame & Transmission There are seven points in total on the left Since there may be adhesion or damage due and right. - Page 57 LM56GC・LM66GC / LM66TC Maintenance Reel bearing Left side 8bq62b-248 8bq62b-328 Greasing Points_005 Greasing Points_008 Drum housing Groomer Note: Depending on the specifications, this function may not be available. 8bq62b-249 Greasing Points_006 Front roller 8bq62b-252 There is one point each on the left and right.
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Page 58: Adjustment Of Cutter Adjustment Spring
LM56GC・LM66GC / LM66TC Maintenance Note: Maintenance (Mower) The figure below shows the situation when you see from the left frame. Adjustment of Cutter Adjustment Spring The right frame is mirror reversed. When the gap at the left frame side between... -
Page 59: Back Lapping Of Reel Cutter (Cutting Cylinder)
Do not perform back lapping with any other persons. Have the following items ready: Strips of newspaper, Abrasive [Back lapping powder mixed with oil; or gel compound (Baroness vjbj2l-001 genuine abrasive)], Brush. Back Lapping of Reel Cutter (Cutting Cylinder)_002 Traveling/Working selector lever... - Page 60 LM56GC・LM66GC / LM66TC Maintenance Insert one or two strips of newspaper into the Connect the lapping machine or lapping space between the reel cutter (cutting handle to the lapping bolt of the machine. cylinder) and the bed knife (bottom blade) at an angle of 90 degrees.
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Page 61: Sharpening Of Reel Cutter
Remove the lapping machine or lapping For sharpening the reel cutter (cutting handle. cylinder), contact your dealer or Baroness. If the outer diameter of the reel cutter (cutting Wash off or wipe off with a cloth, etc., the cylinder) after sharpening is more than the... -
Page 62: Replacement Of Reel Cutter (Cutting Cylinder)
LM56GC・LM66GC / LM66TC Maintenance Sharpening is necessary when the reel cutter The criteria for replacing the reel cutter (cutting (cutting cylinder) reaches a condition described cylinder) are described below. below. However, these criteria are only a reference and do not guarantee performance like that of When the sharpening width (length of a new reel cutter (cutting cylinder). - Page 63 11.5 mm (0.453 in) Specification with groomer: Caution Refer to the Tightening Torque table. Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening, etc. Follow the steps below to replace the bearings and oil seals on the left and right ends of the reel cutter (cutting cylinder).
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Page 64: Replacement Of Bed Knife (Bottom Blade)
LM56GC・LM66GC / LM66TC Maintenance Replacement of Bed Knife (Bottom Blade) Caution Both the reel cutter (cutting cylinder) and the bed knife (bottom blade) are edged tools. Handle them carefully, since they could cut your hands and feet. Caution d5gd5v-003 Wear gloves when touching edged tools to Replacement of Bed Knife (Bottom Blade)_002 avoid cutting your hands. - Page 65 LM56GC・LM66GC / LM66TC Maintenance Remove the 2 bolts that secure the bed Remove the bed knife base COMP. knife base arm Assy and bed knife base COMP. 5ttm1g-004 Removing The Bed Knife Base_004 5ttm1g-002 Bed knife base COMP Removing The Bed Knife Base_002...
- Page 66 COMP. Temporarily install the bed knife base arm Refer to the Tightening Torque table. with the bolt of the fulcrum seat. Note that the Baroness product warranty may not apply to defects caused by incorrect or overtorque tightening, etc. Important Make sure that there is no binding at the cam bushes in the frame of the mower unit.
- Page 67 LM56GC・LM66GC / LM66TC Maintenance Tighten the bolt used to install the bed knife Make sure that the bed knife (bottom blade) base arm Assy, and then firmly secure it. contacts the reel cutter (cutting cylinder). kx7caa-003 kx7caa-005 Installation of Bed Knife Base_003...
- Page 68 LM56GC・LM66GC / LM66TC Maintenance Adjust the positions of the cam bushes so Align the vertical hole in the fulcrum seat, that both sides cut. and then secure it. "Adjusting CAM" (Page 5-8) OK: The cutter adjustment bolt is centered Note: in the hole of the fulcrum seat.
- Page 69 Remove the bed knife base COMP. See the list in Tightening torques. Place the bed knife base COMP on a stable Note that the Baroness product warranty may workbench. not apply to defects caused by incorrect or Remove the bed knife by loosening the overtorque tightening etc.
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Page 70: Removing/Installing The Small Cover (Left)
Caution Removing The Small Cover (Left) See the list in Tightening torques. Note that the Baroness product warranty may Insert an item such as a wooden hammer not apply to defects caused by incorrect or handle into the reel cutter to prevent it from overtorque tightening etc. -
Page 71: Maintenance (Main Body)
LM56GC・LM66GC / LM66TC Maintenance Insert an item such as a wooden hammer Adjusting nut handle into the reel cutter to prevent it from turning, and install the disk spring and the Make sure that the brake shoe does not lapping bolt. -
Page 72: Change Of Air Cleaner
LM56GC・LM66GC / LM66TC Maintenance Engine Bolt A Bolt B When adjusting the clutch wire: Make adjustment so that the operation distance of the clutch plate between gripping and releasing the main clutch lever will be 1.0 - 2.0 mm (0.039 - 0.079 in). -
Page 73: Long-Term Storage
LM56GC・LM66GC / LM66TC Maintenance Replacement of Engine Oil For details on handling the engine, please refer to the Owner's Manual for the engine. Warning When changing the engine oil, be sure to drain it into a container and discard it in accordance with local laws and regulations. -
Page 74: Troubleshooting Procedures Of Aftercut Appearance
LM56GC・LM66GC / LM66TC Maintenance Angled Mismatch Troubleshooting Procedures of Aftercut Appearance Is the cutting height on both sides adjusted to be the same? Scalping Adjustment of cutting height Is the roller bracket secured? Is the bed knife (bottom blade) chipped? -
Page 75: Overlap Marks
LM56GC・LM66GC / LM66TC Maintenance Overlap Marks Has the bed knife (bottom blade) become curved? Back lapping Surface grinding of bed knife (bottom blade) Replacement of bed knife (bottom blade) Loosening of blade engagement After loosening blade engagement, streaks still appear. -
Page 76: Blade Does Not Cut
LM56GC・LM66GC / LM66TC Maintenance Blade does not cut Are genuine parts used for the blades? Is the grit size of the lapping Use lapping powder with a grit Replacement of blades with genuine parts powder #200 – #400? size of #200 – #400. - Page 77 LM56GC・LM66GC / LM66TC Maintenance Uneven Blade Engagement The unevenness is a difference of tightening torque between the left and right cutter adjustment nuts, or blade engagement on only one side, which cannot be adjusted. Promptly resolve the issue in order to maintain the optimum performance of the machine.
- Page 78 LM56GC・LM66GC / LM66TC Maintenance Page 5-28 Troubleshooting Procedures of Aftercut Appearance...
- Page 85 Head Office 1-26, Miyuki-cho, Toyokawa, Tel : (0533) 84 - 1390 Fax : (0533) 89 - 3623 Aichi-Pref. 442-8530 Japan. LM56GC--UM--GBZ/18D-00-S.K E02[LM56_EU02/LM66_EU02]...