Repair
Reassemble the Air Valve
1. Lubricate detent cam (104) and install into hous-
ing.
2. Lubricate the u-cups (108†) and install on the pis-
ton (102) with lips facing toward the center of the
piston.
108†
Lips face down
102
108†
Lips face up
F
. 7: Air valve u-cup installation
IG
3. Lubricate both ends of the piston (102) and install
it in the housing.
4. Lubricate and install the detent assembly (103)
into the piston.
5. Standard models (No DataTrak or DataTrak with
cycle count only): Lubricate new o-rings (106†)
and install on the end caps (107). Install the end
caps into the housing.
DataTrak models with runaway protection sole-
noid: Lubricate and install new o-ring (106†) on
bottom end cap (107). Lubricate and install new
o-ring (119†) and runaway reset button (118) on
top end cap (117). Install the end caps (107,
117) into the housing.
6. Install a snap ring (110) on each end to hold end
caps in place.
12
7. Install the spring (111).
8. M02xxx and M04xxx Motors: Lubricate and install
the air valve cup (112). Align the small round mag-
net with the air inlet.
112
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. 8: Cup installation
IG
M07xxx, M12xxx, and M18xxx Motors: Lubricate
and install the cup o-ring (112b) on the cup body
(112a), then assemble the cup body to the cup
base (112c). Lubricate and install the cup assem-
bly. Align the small round magnet with the air inlet.
ti12754a
112c
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. 9: Two-piece cup installation
IG
9. Install the valve plate (105). Tighten the screws
(109†) to hold it in place.
Magnet
112a
112b
ti12752a
ti12752b
312796S