Lenze E82ZAFVC010 Communications Manual
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Lenze E82ZAFVC010 Communications Manual

Lenze E82ZAFVC010 Communications Manual

Devicenet function module
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EDS82ZAFVCxxx
.IFõ
L−force
Communication
DeviceNet
E82ZAFVC001 / E82ZAFVC010
Function module
Communication Manual
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Summary of Contents for Lenze E82ZAFVC010

  • Page 1 EDS82ZAFVCxxx L−force Communication .IFõ Communication Manual DeviceNet E82ZAFVC001 / E82ZAFVC010 Function module...

  • Page 2: Table Of Contents

    Contents About this documentation ..........Document history .
  • Page 3 Contents Diagnostics ............. . . LED status displays .

  • Page 4: About This Documentation

    – Safety instructions which must be observed. – The essential technical data of the function module – Information on versions of the Lenze standard devices to be used – Notes on troubleshooting and fault elimination The theoretical concepts are only explained to the level of detail required to understand the function of the function module.

  • Page 5: Document History

    This documentation is intended for all persons who plan, install, commission and maintain the networking and remote service of a machine. Tip! Information and auxiliary devices related to the Lenze products can be found in the download area at http://www.Lenze.com Document history Material no.

  • Page 6: Conventions Used

    The term stands for the PROFIBUS−DP variant according to IEC 61158/IEC 61784. A different PROFIBUS variant is not described in this manual. Standard device Lenze controllers/frequency inverters for which the function module can be used. ^ 10 Controller Frequency inverter Master PROFIBUS station which takes over the master function in the fieldbus system.

  • Page 7: Notes Used

    About this documentation Notes used Notes used The following pictographs and signal words are used in this documentation to indicate dangers and important information: Safety instructions Structure of safety instructions: Danger! (characterises the type and severity of danger) Note (describes the danger and gives information about how to prevent dangerous situations) Pictograph and signal word Meaning...

  • Page 8: Safety Instructions

    The manufacturer does not accept any liability for the suitability of the specified procedures and circuit proposals. Only qualified skilled personnel are permitted to work with or on Lenze drive and ƒ...

  • Page 9: Device− And Application−Specific Safety Instructions

    Safety instructions Device− and application−specific safety instructions Device− and application−specific safety instructions During operation, the function module must be firmly connected to the standard ƒ device. With external voltage supply, always use a separate power supply unit, safely ƒ separated to EN 61800−5−1 ("SELV"/"PELV"), in every control cabinet. Only use cables corresponding to the given specifications (¶...

  • Page 10: Product Description

    Product description Application as directed Product description Application as directed The E82ZAFVC001 function module ... is an accessory module for use in conjunction with the following Lenze standard ƒ devices: Product range Device designation from hardware version Frequency inverter 8200 vector...

  • Page 11: Identification

    Product description Identification Identification ‚ƒ  ‚ƒ A22 APPLICATION APPLICATION 010 / 3A22 010 / 3A22 Type Id.-No. Prod.-No. Ser.-No. E82AF000P0B201XX E82ZAFX005  ‚ ƒ E82ZAF Product range DeviceNet Generation Variant: 001: Coated design 010: PT design Hardware version Software version EDS82ZAFVCxxx EN 4.0...

  • Page 12: Product Features

    ƒ Baud rate ƒ Compatibility to the Lenze E82ZAFD000Vx04 function module ƒ Besides using the DIP switch, the device address and baud rate can also be set via software. In this mode, the function module can either automatically or manually detect the baud rate.

  • Page 13: Connections And Interfaces

    Status display (two−colour green / red), connection to the bus ^ 31 DIP switches for setting Node address ("Address") Baud rate ("Bd") Compatibility with Lenze function module E82ZAFD (DeviceNet) ^ 25 Terminal strip X3, connections for DeviceNet Controller inhibit (CINH)
  • Page 14 Status display (two−colour green / red), connection to the bus ^ 31 DIP switches for setting Node address ("Address") Baud rate ("Bd") Compatibility with Lenze function module E82ZAFD (DeviceNet) ^ 27 Plug connector with double screw connection X3.1, connections for DeviceNet External voltage supply (via DeviceNet cable) Plug connector with spring connection X3.2, connections for...

  • Page 15: Technical Data

    1K3 (−25 to +60 °C) Transport IEC/EN 60721−3−2 2K3 (−25 to +70 °C) Operation Corresponding to the data of the Lenze standard device used (see documentation of the standard device). Pollution EN 61800−5−1 Degree of pollution 2 Degree of protection IP20 (protection against accidental contact according to NEMA 250 type 1) EDS82ZAFVCxxx EN 4.0...

  • Page 16: Protective Insulation

    Protective insulation Protective insulation Danger! Dangerous electrical voltage If Lenze controllers are used on a phase earthed mains with a rated mains voltage ³ 400 V, protection against accidental contact is not ensured without implementing external measures. Possible consequences: Death or serious injury ƒ...

  • Page 17: Connection Terminals

    Stop = LOW (0 V ... +3 V) Input resistance: 3.3kW + 20 V internal for CINH, reference potential 1, load capacity: I 30 mA E82ZAFVC010 function module X3.1/ External DC voltage supply of the function module: +24 V DC ±10 %, max. 80 mA The current flowing via terminal V+ during looping through of the supply voltage to other devices, is to amount to a maximum of 3 A.

  • Page 18: Communication Time

    Technical data Communication time Communication time The communication time is the time between the start of a request and the arrival of the corresponding response. The communication times depend on ... the processing time in the controller ƒ the transmission delay time ƒ...

  • Page 19: Dimensions

    Technical data Dimensions Dimensions E82ZAFVC001 function module E82ZAFD001E 51 mm 64 mm 15 mm E82ZAFVC010 function module E82ZAFD101B 51 mm 72 mm 64 mm 30 mm 15 mm EDS82ZAFVCxxx EN 4.0...

  • Page 20: Installation

    Installation Mechanical installation Wiring according to EMC (CE−typical drive system) Installation Danger! Inappropriate handling of the function module and the standard device can cause serious injuries to persons and damage to material assets. Observe the safety instructions and residual hazards included in the documentation of the standard device.

  • Page 21: Wiring With A Host (Master)

    Installation Electrical installation Wiring with a host (master) 5.2.2 Wiring with a host (master) The following figure shows the cable routing for the function module: Adress Adress 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 V- CL SH CH V+ V- CL SH CH V+ 7 39 28 20 V- CL SH CH V+ V- CL SH CH V+ 7 39 28 20 7 39 28 20...
  • Page 22 Installation Electrical installation Wiring with a host (master) Properties of the "Thick Cable" in accordance with DeviceNet specification General features Structure Two shielded balanced lines, common axis with drain wire in the centre Total shielding 65% coverage AWG 36 (at least 0.12 mm) of tin−coated copper braid (individually tinned) Drain wire At least copper 18;...
  • Page 23 Installation Electrical installation Wiring with a host (master) Features of the data line Insulation diameter 1.96 mm (nom.) Conductor pair At least copper 24; at least 19 cores (individually tinned) Colours Light blue, white Pair windings / m Approx. 16 Shielding/conductor pair 1000/1000, Al/Mylar, Al side on the outside, with w/shorting fold (for tensile load) 120 W +/−...

  • Page 24: Voltage Supply

    Installation Electrical installation Voltage supply 5.2.3 Voltage supply Note! DeviceNet communication modules from Lenze are only supplied via the external DeviceNet cable! Internal wiring of the bus terminals CAN-HIGH Shield CAN-LOW 2175DeN007 EDS82ZAFVCxxx EN 4.0...

  • Page 25: Terminal Assignment

    Installation Electrical installation Terminal assignment 5.2.4 Terminal assignment Function module E82ZAFVC001 Supply of the controller inhibit (CINH) via the internal voltage source (X3/20) GND1 GND2 E82ZAFD003 Supply of the controller inhibit (CINH) via the external voltage source GND1 GND2 E82ZAFD006 Min.
  • Page 26 Installation Electrical installation Terminal assignment Function module E82ZAFVC010 Controller inhibit (CINH) supply via internal voltage source GND1 GND2 X3.1 X3.2 CL SH E82ZAFD110 Controller inhibit (CINH) supply via external voltage source GND1 GND2 X3.1 X3.2 CL SH E82ZAFD112 Min. wiring required for operation...

  • Page 27: Cable Cross−Sections And Screw−Tightening Torques

    0.5 mm (AWG 20) Tightening torque 0.22 ... 0.25 Nm (1.9 ... 2.2 lb−in) Bare end 5 mm Function module E82ZAFVC010 Field Values Electrical connection Plug connector with double screw connection Possible connections rigid: 1.5 mm...

  • Page 28: Bus Cable Length

    Installation Electrical installation Bus cable length 5.2.6 Bus cable length Depending on the baud rate and the cable type used (thick cable/thin cable), the following bus cable lengths are possible: Baud rate [kbps] Bus cable lengths [m] Thick cable Thin cable If both thick and thin cable types are used, the maximum cable lengths can be defined according to the baud rates as follows: Baud rate [kbps]...

  • Page 29: Commissioning

    In Lenze devices, this is done via codes. The codes are stored in numerically ascending order in the Lenze controllers and in the plugged−in communication/function modules. In addition to these configuration codes, there are codes for diagnosing and monitoring the bus devices.
  • Page 30 Recommendation Set code C0005 = 200 after the Lenze setting has been loaded (C0002). C0005 = 200 preconfigures the device for the operation with a function module. Control and status words are already linked.

  • Page 31: Controls And Displays

    DIP switches S7 and S8 are in the "ON" position. Settings via front switch The Lenze setting of all switches is OFF. The device address and baud rate set via DIP switch will only be active after a renewed mains connection.
  • Page 32 Commissioning Controls and displays Possible settings using the front switch Setting of the device address Note! The device address must be set via software, when the switches S7 and S8 are in ON position. In this case the switches S1 to S6 are ineffective. Fig.
  • Page 33 Commissioning Controls and displays Possible settings using the front switch Baud rate setting Note! The baud rate must be the same for all devices and the scanner. Fig. 6−3 Baud rate setting Baud rate 125 kbits/s 250 kbits/s 500 kbits/s Setting of baud rate (and node address) via software configuration.

  • Page 34: Diagnostics

    Function module is supplied with voltage and is connected to the standard device blinking Internal error, Lenze setting has been loaded Internal error of the function module No connection to the master Function module is not supplied with voltage.
  • Page 35 − in some cases − even not allowed. The restart behaviour of the controller can be set in C0142: C0142 = 0 (Lenze setting) ƒ – The controller remains inhibited (even if the fault is no longer active).

  • Page 36: Troubleshooting And Fault Elimination

    Diagnostics Troubleshooting and fault elimination Troubleshooting and fault elimination No communication with the controller. Possible causes Diagnostics Remedy Is the controller switched on? One of the operating status LEDs of Supply controller with voltage. the basic device must be on. Is the communication module The LED "Connection status to the Check the external voltage supply.

  • Page 37: Codes

    Lenze Lenze setting of the code Display code Configuration of this code is not possible. Values Fixed values determined by Lenze (selection list) or a value range: Minimum value [Smallest increment/unit] Maximum value Access R = read access (reading permitted)
  • Page 38 Lenze setting ðPAR4 Lenze setting ðFPAR1 Restoring the delivery state in the function module Lenze setting ðPAR1 + FPAR1 Restoring the delivery state in the selected parameter set of the controller and the function module Lenze setting ðPAR2 + FPAR1 Lenze setting ðPAR3 + FPAR1...
  • Page 39 Codes Transmitting the parameter sets with the keypad: Selection Important Using the keypad, you can transmit the parameter sets to the other controllers. During the transmission the access to the parameters via other channels is inhibited! Keypad ð controller Overwrite all available parameter sets (PAR1 ... PAR4, or if required FPAR1) with the corresponding keypad data with DeviceNet function module (other)
  • Page 40 Codes C1500: Software product code Possible settings Lenze Selection Code Subcode Data type C1500 − − The code contains a strings which is 14 bytes long. The product code will be output, e.g. 82SAFV0C_XXXXX. C1501: Software date Possible settings Lenze...
  • Page 41 0 ... 65535 FIF−OUT.W4 0 ... 65535 Note! FIF−OUT.W1 is digitally defined in the Lenze setting and assigned with the ƒ 16 bits of the controller status word 1 (C0417). Before you assign an analog signal source (C0421/3 ¹ 255), the digital ƒ...
  • Page 42 16 Bit C0421/6 16 Bit 8200vec513 Fig. 8−1 Free configuration of the 12 process input words of the function module with Lenze setting Symbol Meaning Combination of signals in the Lenze setting Fixed signal connection Analog input (can be freely connected with an analog output which has the same labelling)
  • Page 43 Codes FIF status word 1 (FIF−STAT1) FIF status word 2 (FIF−STAT2) Assignment Assignment Current parameter set bit 0 Current parameter set bit 1 (DCTRL1−PAR−B0) (DCTRL1−PAR−B1) Parameter set 1 or 3 active Parameter set 1 or 2 active Parameter set 2 or 4 active Parameter set 3 or 4 active Pulse inhibit TRIP, Q...
  • Page 44 º 100 % rated motor torque Torque setpoint / limit value (MCTRL1−MSET) PWM voltage(MCTRL1−VOLT−ADD) Only for special applications. Please PWM angle (MCTRL1−PHI−ADD) contact Lenze! reserved FIF−IN.W1 16 bits or 0 ... 65535 FIF−IN.W2 16 bits or 0 ... 65535 0 ...
  • Page 45 C0419/x = 53 16 Bit C0421/x = 53 8200vec512 Fig. 8−2 Free configuration of the 12 process output words of the function module with Lenze setting Symbol Meaning Combination of signals in the Lenze setting Fixed signal connection Analog input (can be freely connected with an analog output which has the same labelling)
  • Page 46 Codes FIF control word 1 (FIF−CTRL1) FIF control word 2 (FIF−CTRL2) Assignment Assignment 0 / 1 JOG values Manual/remote changeover (NSET1−JOG2/3 | NSET1−JOG1/3) (DCTRL1−H/Re) Not active Active C0046 active Switch off I−component of process controller JOG1 (C0037) active (PCTRL1−I−OFF) JOG2 (C0038) active Not active JOG3 (C0039) active Active...
  • Page 47 Codes C1512: I/O data enable Possible settings Lenze Selection Code Subcode Data type C1512 ** − 65535 65535 FIX32 If C1511 is changed, the process output data is automatically inhibited to ensure data consistency. Use the decimal value in code C1512 to enable some or all process output words (PAW)
  • Page 48 Codes C1518: I/O data length Possible settings Lenze Selection Code Subcode Data type C1518 − FIX32 This code determines the number of words (I/O input data and I/O output data) being currently exchanged with the scanner. A change of the I/O data length must be sent to the scanner via the configuration program.
  • Page 49 Codes C1522: Display of all process data words to the basic device Possible settings Lenze Selection Code Subcode Data type C1522 1...16 65535 U16 Display of the process data words 1 ... 16, which are transferred from the function module...
  • Page 50 Codes C1523: Display of all process data words from the basic device Possible settings Lenze Selection Code Subcode Data type C1523 1...16 65535 U16 Display of the process data words 1 ... 16, which are transferred from the basic device to the...
  • Page 51 Codes C1525: Display of current DIP switch setting Possible settings Lenze Selection Code Subcode Data type C1525 63 FIX32 This code reflects the switch position being set at the moment. Subcode 1, node address: Switch Valency Subcode 2, baud rate:...
  • Page 52 Codes C1566: Automatic trip reset communication error Possible settings Lenze Selection Code Subcode Data type C1566 − 0 / 1 FIX32 Selection Meaning No trip reset One−time trip reset of communication monitoring to the basic device The recommended switch−on sequence is as follows: 1.

  • Page 53: Appendix

    Appendix Data transfer Appendix Data transfer Note! When using the DeviceNet communication profile, the corresponding specified terminology must be considered. Note that translation into German is not always permissible. In these instructions, the following terms are used with the same meaning: I/O data «Process data ƒ...
  • Page 54 Explicit messages are used for configuration and parameter setting of the devices connected to the DeviceNet. The relationship Enables the access to all Lenze codes. between two devices is a client−server relationship. The client Automatic storage after a change of...

  • Page 55: Overview Of The Implemented Objects For The Function Module

    Lenze Response to idle mode, communication interruption and bus error Changing the I/O data length I/O image of the transmitted data I/O image of the received data Access to Lenze codes Identity class (01 Instance 1: Attribute Service(s) Description Data type...
  • Page 56 Appendix Data transfer Overview of the implemented objects for the function module DeviceNet Class (03 Instance 0: Attribute Service(s) Description Data type Value Revision UINT 0002 Instance 1: Attribute Service(s) Description Data type Value MAC ID USINT 0 − 63 Baud rate USINT 0 −...
  • Page 57 Appendix Data transfer Overview of the implemented objects for the function module Assembly class (04 Instance 101 ... 112: Attribute Service(s) Description Data type Instance / value GET / SET Data Array of BYTE Instance 101: 1 word (= 2 byte) from master Instance 102: 2 words (= 4 byte) from master Instance 103:...
  • Page 58 Appendix Data transfer Overview of the implemented objects for the function module Instance 114 ... 125: Attribute Service(s) Description Data type Entity / value GET / SET Data Array of BYTE Instance 114: 1 word (= 2 byte) from master Instance 115: 2 words (= 4 byte) from master Instance 116:...
  • Page 59 Appendix Data transfer Overview of the implemented objects for the function module Connection Class (05 Instance 1 (explicit messages): Attribute Service(s) Description Data type Value state USINT Status of the object instance_type USINT transportClass_ BYTE 131 (83 trigger produced_ UINT Send CAN identifier connection_id consumed_...
  • Page 60 Appendix Data transfer Overview of the implemented objects for the function module Instance 2 (polled I/O data): Attribute Service(s) Description Data type Value state USINT Status of the object instance_type USINT transportClass_ BYTE 128/130 (80 trigger produced_ UINT Send CAN identifier connection_id consumed_ UINT...
  • Page 61 Appendix Data transfer Overview of the implemented objects for the function module Instance 4 (COS I/O): Attribute Service(s) Description Data type Value state USINT Status of the object instance_type USINT transportClass_ BYTE 128/130 (80 trigger produced_ UINT Send CAN identifier connection_id consumed_ UINT...
  • Page 62 Appendix Data transfer Overview of the implemented objects for the function module Acknowledge Handler Class (2B Instance 1: Attribute Service(s) Description Data type Value GET / SET Acknowledge UINT 2 – 65534 ms (0002 –FFFE Timer default 16 ms (0010 Retry Limit USINT 0 –...
  • Page 63 Appendix Data transfer Overview of the implemented objects for the function module Manufacturer−specific class 100 (64 Access to Lenze codes Note! We recommend the use of class 110 (¶ 65). Instance 0: Attribute Service(s) Description Data type Value Revision UINT...
  • Page 64 If the function modules have to be replaced, the machine manufacturer ƒ must provide an application−specific configuration for the end customer that differs from the Lenze default setting. A parameterisation that deviates from the Lenze default setting cannot be executed via Lenze engineering tools.
  • Page 65 Value of the Lenze code/subcode code (6E Lenze code Note! If the corresponding Lenze code does not have a subcode, the value "1" ƒ must be entered into the attribute. The display code cannot be configured by the "SET" service.

  • Page 66: Index

    8200 motec, Use with E82ZAFVC001, 10 Cable cross−sections, 27 8200 vector Cable specification, 21 − Use with E82ZAFVC001, 10 − Thick Cable, 22 − Use with E82ZAFVC010, 10 − Thin Cable, 22 CE−typical drive system, 20 Codes, 37 Acknowledge Handler Class, 62 Commissioning, 29...
  • Page 67 Protection of persons, 9 − C1522, 49 Protective insulation, 16 − C1523, 50 − E82ZAFVC001, 16 − C1524, 50 − E82ZAFVC010, 16 − C1525, 51 − C1528, 51 − C1529, 51 − C1566, 52 Residual hazards, 9 Restart protection, 35 Manufacturer−specific class...
  • Page 68 Status displays, 34 Supply Usage conditions, Ambient conditions, Climate, 15 − E82ZAFVC001, 25 Use of plug connectors, 28 − E82ZAFVC010, 26 Supply of the controller inhibit, E82ZAFVC001, 25 Validity of the documentation, 4 Switch, Possible settings, 31 Voltage supply, 24...
  • Page 69 Index EDS82ZAFVCxxx EN 4.0...
  • Page 70 © 03/2012 Lenze Drives GmbH Service Lenze Service GmbH Postfach 10 13 52 Breslauer Straße 3 D−31763 Hameln D−32699 Extertal Germany Germany +49 (0)51 54 / 82−0 00 80 00 / 24 4 68 77 (24 h helpline) Ê Ê...

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