Integrated Visual Data Technology Inc. ED3-UT-IM SkidWeigh Plus Series Installation & Calibration Manual

Lift truck on-board check weighing, utilization & impact management, utilization factor default setting is 30 impact default low setting is 4.0 g impact default high setting is 8.0 g programmable keypad operator id's. valid operator id value is up to 3 di

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Installation & Calibration Manual
SkidWeigh Plus Series
Lift Truck On-board Check Weighing, Utilization & Impact Management
* Utilization factor default setting is 30
* Impact default low setting is 4.0 G
* Impact default high setting is 8.0 G
* Programmable keypad operator ID#'s.
* Valid operator ID# value is up to 3 digits (Range 1-999)
* Ultra bright continuous indicator will be activated when ignition switch is turned on.
The valid operator ID# inputed into the system will de-activate ultra bright indicator.
* USB recording of operational events
Integrated Visual Data Technology Inc. 3439 Whilabout Terrace, Oakville, Ontario, Canada L6L 0A7
ED3-UT-IM
Version: ED3-UT- IM V1.24
www.skidweigh.com

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Summary of Contents for Integrated Visual Data Technology Inc. ED3-UT-IM SkidWeigh Plus Series

  • Page 1 Installation & Calibration Manual SkidWeigh Plus Series ED3-UT-IM Lift Truck On-board Check Weighing, Utilization & Impact Management * Utilization factor default setting is 30 * Impact default low setting is 4.0 G * Impact default high setting is 8.0 G * Programmable keypad operator ID#’s.
  • Page 2: Electromagnetic Compatibility

    CE conformity to EC directive 89/336 (EMC) by application of harmonized standards: Interference stability EN 61000-6-2 and EN 61326-1 interference emit EN 61000-6-3, EN 61326-1 for the pressure transducer. 4.0 ED3-UT-IM SkidWeigh Plus Series Our policy is one of continuous improvement and the information in this document is subject to change without notice.
  • Page 3: Pressure Transducer Installation

    6.0 Operational principal The ED3-UT-IM SkidWeigh Plus check weighing operational principal is based on the hydraulic pressure transducer mounted in the vehicle lifting hydraulic circuit that will automatically activate the “weighing cycle / specific algorithm ” every time a skid load is lifted just above the ground. The increase in pressure is converted in an electronic signal at the sample rate of 16000 readings which is converted into a load weight reading.
  • Page 4: Compact Size

    10.0 Compact size All of the SkidWeigh systems are compact, housing dimension of only 120 x 80 x 55 mm is ideal for the installations to material handling vehicles of all kinds. 11.0 Electrical connections All SkidWeigh systems operate from 12 to 55 VDC. Digital indicator five wires single cable - Orange Wire (+) Ignition switch On position - Brown Wire (-) Battery negative...
  • Page 5 14.0 “Quick test to determine if electrical connections are done right” Note 1: SkidWeigh weighing calibration function is not done yet at this stage. This procedure is only to test if electrical connections of the system installation into the vehicle is done properly. After you have connected electrical power and pressure transducer cable you can “quickly”...
  • Page 6 16.0 SkidWeigh Plus series ED3-UT-IM V1.24 LCD Display Special Functions Button Bluetooth Icon Keypad Toggle Arrows Keys in set up menu Enter Key Select function in F 0 and F 9 menu Print key or /and FUNCTION MODE KEY SEND key to wireless base station Press F and than number 9 (Administration input) Press F and than number 0...
  • Page 7: Administrative Menu

    17.0 Administrative Menu To enter into the Administration Menu, press F key and than number 9. Input password 521 and follow LCD instructions. LCD Display MENU PASSWORD = _ LCD Display <> KEY to SCROLL F KEY TO EXIT Date / Time Set Up LCD Display SET CLOCK ENTER TO SELECT...
  • Page 8 LCD Display Aug 28, 2010 12:20:23 “Enter key” ↵ Press to confirm the setting. The cursor will automatically move to the next item to be changed ( Month, Day, Year, Hours, Minutes, Seconds). On the last correction, seconds item press “Enter key” ↵ to confirm new date / time set up.
  • Page 9: Saving To Usb

    USB port USB Port Protective Cover 19.0 Save data to USB The SkidWeigh Plus system will allow you to download all recorded data onto a USB Follow instructions shown on the LCD display drive. This function is located in Supervisor Menu to protect the integrity of the information.
  • Page 10 20.0 Weighing scale function calibration The ED3-UT-IM SkidWeigh Plus calibration is automatic and is done by lifting empty and loaded forks (or any other attachment such as paper clamp) just above the ground. MAKE SURE THAT YOU HAVE A KNOWN LOAD WEIGHT AND KEEP IT NEARBY TO COMPLETE THE CALIBRATION. For the best results use at least minimum calibration load test weight of 30 to 50% of maximum lifting capacity of the lift truck.
  • Page 11 After few seconds the LCD display will show LCD Display CALIBRATION 1 LOWER FORKS At this point you must lower the empty forks to the ground. The LCD display prompt you to input known calibration load weight. LCD Display CALIBRATION 1 WEIGHT = ❏...
  • Page 12 LCD Display CALIBRATION 1 LOWER FORKS LCD Display CALIBRATION 1 CONFIGURATED As soon the loaded forks are lowered to the ground LCD will show Data / Time. System is ready to be used! LCD Display AUG 28, 2010 12:25:23 Note: System with optional overload warning function (Additional step) As soon as the loaded forks are lowered to the ground the LCD will prompt you to input the overload value for your vehicle operational application.
  • Page 13: Supervisor Menu

    21.0 Supervisor Menu (Set Impacts) To enter into the Supervisor Menu, press F key and than number 9 key. Input password 521 and follow LCD instructions in SET IMPACTS menu. Follow instructions shown on the LCD display LCD Display MENU PASSWORD = _ LCD Display SET IMPACTS...
  • Page 14 LCD Display ENTER HI IMPACT CONTINUOUS ? Y LCD Display IMPACT CONFIGURATED 22.0 Lift Truck Operator Menu The SkidWeigh Plus system allows lift truck operator to pair Bluetooth additional devices such as onboard printers or barcode scanners, set TARE, parts count. Follow instructions shown on the LCD display LCD Display Aug 28, 2010...
  • Page 15 Quick Operator Reference / Usage Guide - Turn ignition switch “Enter key” ↵ if applicable. - Input an operator ID# and press LCD Display ENTER ID NUMBER ID = _ LCD Display Aug 11, 2011 11:19:38 - Insert the forks into the pallet or under the product to be weighed. - Lower the forks to the ground.
  • Page 16: Please Wait

    LCD display must show date and time in order to initiate weighing function. LCD Display Aug 11, 2011 11:19:38 Activate lift control valve and lift loaded forks just above the ground. Do not manipulate the tilt, side shift or move the vehicle. LCD Display Aug 11, 2011 PLEASE WAIT...
  • Page 17 Accumulative Load Weight Total To add loads weight press “Enter key” ↵ after each load weight is shown on LCD display. LCD Display Aug 11, 2011 WEIGHT = 1200 When “Enter key” ↵ is pressed LCD display will show a load weight of the first load and total load weight.
  • Page 18: Tare Adjustment

    23.0 TARE Function Input To set up TARE value into the system press F key and than 0 key. LCD Display <> KEY to SCROLL F KEY TO EXIT Scroll to get to the TARE value set up. LCD Display TARE ENTER TO SELECT LCD Display...
  • Page 19 LCD display showing load weight with TARE function mode LCD Display Aug 11, 2011 TARE = 1250 All of the following load weight measurements will be displayed with TARE sign shown on LCD display. Important: To reset TARE you must press “F” key , input number 0 and press “Enter key” ↵. LCD Display <>...

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