A.J.Antunes VCT-250 Manual

A.J.Antunes VCT-250 Manual

Rapid toaster

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Manufacturing Numbers 9210606, 607, 608, 611, 613, 615, 616, 624 & 626
place this manual in the toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD'S ®
A.J. ANTUNES & CO.
80 KEhOE BLvD.
CAROL STREAM, ILLINOIS 6088, U.S.A.
PhONE: -630-784-000
TOLL FREE: -877-392-7854
FAX: -630-784-650
www.ajantunes.com
owner information .....................................................2
General ......................................................................2
Warranty Information .................................................2
specifications .............................................................2
Model Specifications ..................................................2
Electrical Cord & Plug Configurations .......................2
Dimensions ................................................................3
Weights ......................................................................3
important safety information ....................................4
installation ...................................................................5
Unpacking ..................................................................5
Assembling the Unit ..................................................5
Location .....................................................................5
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald's Equipment.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km,  hour each way (00 miles/60 km, 2 hours round trip).
WaRRaNtY eXClUsioNs
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical connec-
tion.
• Improper or unauthorized repairs.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
this manual is for the exclusive use of licensees and employees of Mcdonald's systems, inc.. © Mcdonald's Corporation all Rights
P/N 00837 Rev. L 03/07
McDonald's
Rapid toasteR
Model VCt-250
BY
ITS
Testing & Certification
geprufte
CM
Sicherheit

table of CoNteNts

Rapid toasteR VCt-250
operation .....................................................................6
Operating Instructions ...............................................6
Toaster Operation ......................................................7
Safety Features .........................................................8
Maintenance ..............................................................10
Daily cleaning ..........................................................0
Replacing Belt Wraps .............................................3
Tensioner Assemblies ..............................................4
troubleshooting .......................................................15
Replacement parts ..................................................18
Wiring diagrams .......................................................23
service/technical assistance .................................24
liMited WaRRaNtY
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
• Overtime or holiday charges.
• Mileage over 50 miles/80 km (00 miles/60 km round-trip), or travel time
over two (2) hours.
• Fright, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair-
ing or replacing other property which is damaged, or any other incidental
damage of any kind.
Reserved


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Summary of Contents for A.J.Antunes VCT-250

  • Page 1: Table Of Contents

    This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur- pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty.
  • Page 2: Owner Information

    Rapid toasteR VCt-250 oWNeR iNfoRMatioN General The Rapid Toaster is manufactured from the finest materi- als available and is assembled to Roundup’s strict quality this manual is produced for the Rapid toaster. standards. This unit has been tested at the factory to ensure dependable trouble-free operation.
  • Page 3: Specifications

    Rapid toasteR VCt-250 speCifiCatioNs electrical Cord & plug Configurations CaUtioN all electrical connections must be in accordance letter description Configuration with local electrical codes and any other appli- Code* cable codes. harmonized Cord WaRNiNG eleCtRiCal shoCK haZaRd. failURe to (h)C** CEE 7/7, 6 Amp.,...
  • Page 4: Dimensions

    Rapid toasteR VCt-250 speCifiCatioNs (continued) dimensions 20-1/2" 11-3/8" 1/4" (521 mm) (289 mm) (6 mm) 23-1/2" (597 mm) 22-1/8" (562 mm) 20-1/4" 15-3/8" (391 mm) (514 mm) Weights 43.1 shipping 47.6 P/N 00837 Rev. L 03/07 McDonald’s...
  • Page 5: Important Safety Information

    Rapid toasteR VCt-250 iMpoRtaNt safetY iNfoRMatioN throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WaRNiNG WaRNiNG GeNeRal WaRNiNG. indicates information eleCtRiCal WaRNiNG. indicates information important to the proper operation of the equip- relating to possible shock hazard.
  • Page 6: Installation

    • Do not allow cord to hang over edge of table or counter. Note: if any parts are missing or damaged, con- tact a.j. antunes technical service iMMediatelY Connect the unit to the power supply. Refer to the at 1-877-392-7854 (North america only), or 630-784- specification plate for the proper voltage.
  • Page 7: Operation

    Rapid toasteR VCt-250 opeRatioN operating instructions . Set the Bun Thickness Adjustment Controls CROWN HEEL/CLUB (Figure 2a and 2b) according to the following table: for Mfg. No.: set the Crown and set the heel/ Control to: Club Control to: 920606...
  • Page 8: Toaster Operation

    Rapid toasteR VCt-250 opeRatioN (continued) toaster operation “heat On” LED will blink on/off during warm-up and when either platen or auxiliary heaters are calling for heat. The Rapid Toaster uses a Platen heater and two Auxiliary heaters. The Platen heater consists of a...
  • Page 9: Safety Features

    Rapid toasteR VCt-250 opeRatioN (continued) Note: if no change is made within 5 seconds, the display will revert back to the previous setpoint. aUXiliaRY heateR teMpeRatURe adjUstMeNt . Turn the unit ON and wait for temperature display to finish the power up sequence (Figure 4, num- bers 3 &...
  • Page 10: Mcdonald's

    Rapid toasteR VCt-250 opeRatioN (continued) faUlt MessaGes (continued) “ChEC” will flash when control compartment chec • The temperature controller has an ambient ambient temperature is exces- temperature sensor that will disable the heating sive: 40°F (60°C) to 80°F circuits if the control compartment ambient (82°C).
  • Page 11: Maintenance

    Rapid toasteR VCt-250 MaiNteNaNCe WaRNiNG Bun Feeder Clip turn the unit off, disconnect the power source and allow the unit to cool down before performing Bun Feeder any service or maintenance on the unit. daily cleaning Platen Release Sheet Note: also refer to ts 019b-1 Card (p/N 1010847).
  • Page 12: Mcdonald's

    Rapid toasteR VCt-250 MaiNteNaNCe (continued) Monthly: bun temperature test Rear (Crown) Bun Feeder Conveyor Cover Note: the minimum temperature allowed is 150° f (65.6º C). if this temperature is not achieved con- tact your authorized service agency. Safety Bun Chute...
  • Page 13: Measure The Conveyor Belt Chains For Stretch

    Rapid toasteR VCt-250 MaiNteNaNCe (continued) Measure the Conveyor belt Chains for stretch After a period of time, the Conveyor Belt Chain links wear and the conveyor will stretch. This may cause the conveyor to jam as it rotates on the sprockets or possibly skip on the sprockets.
  • Page 14: Replacing Belt Wraps

    Rapid toasteR VCt-250 MaiNteNaNCe (continued) Replacing belt Wraps Upper Yellow Support Rod Belt Rotation Note: follow steps 1-3, page 12 if necessary. . Locate the hinge Flap on the Belt Wrap, if the hinge Flap is not visible; plug in the power...
  • Page 15: Checking The Temperature Of The Bun Landing Area 4

    (54° C). If the temperature is less, contact your figure 18. Measuring Roller tensioner Authorized Service Agency or the Technical Acorn Nut Service Department of A.J. Antunes & Co. at 877- 392-7854 (for the U.S. & Canada only) or 630- Teflon Tape 784-000.
  • Page 16: Troubleshooting

    Rapid toasteR VCt-250 tRoUbleshootiNG WaRNiNG To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equipment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed.
  • Page 17: Mcdonald's

    Rapid toasteR VCt-250 tRoUbleshootiNG (continued) problem possible Cause Corrective action Conveyor Belt Chain does Compression Knobs set incorrectly. Set Bun Thickness Compression Controls according to not turn or skips on lower the Operation section of this manual. sprockets. Interlock Switches not activating.
  • Page 18: Mcdonald's

    Rapid toasteR VCt-250 tRoUbleshootiNG (continued) problem possible Cause Corrective action Product is over-toast- Temperature set too high. Set the Platen temperature according to the ed or Platen heat is Operation section of this manual. to high or drop time Compression Knobs set incorrectly.
  • Page 19: Replacement Parts

    Rapid toasteR VCt-250 ReplaCeMeNt paRts (see pg. 21 for Plug information) 50a - (9210608) 50a - (9210615) 50 - (all units except Mfg. Nos. pointing DOWN pointing UP 9210608 & 615) P/N 0400315 P/N 0400354 P/N 0400354 NOTE: hardware List for items A-Z and BB-EE is on page 22.
  • Page 20 Rapid toasteR VCt-250 ReplaCeMeNt paRts (continued) A.J. Antunes & Co. Your Total Toaster Supplier -800-253-299 Muffin Toaster Rapid Toaster Model MT-2 Model vCT-00 McDONALD'S BUN GUIDE Instructions: Place bun (untoasted) on a flat surface Place the appropriate cut-out section of the Bun Guide over the bun...
  • Page 21 Rapid toasteR VCt-250 Rapid toasteR VCt-250 ReplaCeMeNt paRts (continued) � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �...
  • Page 22: Mcdonald's

    Rapid toasteR VCt-250 ReplaCeMeNt paRts (continued) Item Part No. Description Qty. Item Part No. Description Qty. 00266 Conveyor Belt Assy. (Crown) A&B 25026 Sprocket, Motor w/ Setscrew 0800204 /2” Pitch Link, Small 5 Tooth, 3 Seconds 50 hz. (Mfg No. 9210616) 08002 3/4”...
  • Page 23: Mcdonald's

    Rapid toasteR VCt-250 ReplaCeMeNt paRts (continued) Item Part No. Description Qty. Item Part No. Description Qty. 79 200252 Teflon Slip Strip 62 00282 Weldment, Fan Duct 80 0503448 Damper Support Bracket 63 400038 Axial Fan 8 0503455 Tension Spring, Inner...
  • Page 24: Mcdonald's

    Rapid toasteR VCt-250 ReplaCeMeNt paRts (continued) parts identification axial fan auxiliary heater interlock switch a/C frequency Converter board drive sprocket (1/2” bore) idler sprocket (behind line filter) (5/16” bore) line filter drive sprocket (1/2” bore) platen Relay transformer auxiliary Relay temperature Control drive Motor assy.
  • Page 25: Wiring Diagrams

    Rapid toasteR VCt-250 WiRiNG diaGRaMs ladder Wiring diagram LINE FILTER POWER SWITCh INTERLOCK MOTOR SWITChES BASE hEATER S.S. RELAY 2 AUX. hEATER # AUX. hEATER #2 (AUXILIARY) S.S. RELAY  hI-LIMIT CONTROL hI-LIMIT ThERMOSTAT (PLATEN) PLATEN T. COUPLE PLATEN TEMP. CONTROL...
  • Page 26: Mcdonald's

    Rapid toasteR VCt-250 Notes P/N 00837 Rev. L 03/07 McDonald’s...
  • Page 27: Mcdonald's

    Rapid toasteR VCt-250 NOTES P/N 00837 Rev. L 03/07 McDonald’s...
  • Page 28: Mcdonald's

    Rapid toasteR VCt-250 NOTES P/N 00837 Rev. L 03/07 McDonald’s...

Table of Contents