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A.J. Antunes & Co.
Manufacturing Numbers 9200500/502/504/512
Place this manual in the Toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD'S ®
A.J. ANTUNES & CO.
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
C
Owner Information .....................................................2
General ......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Specifications .............................................................3
Model Designation .....................................................3
Supplied Votages: ......................................................3
Electrical Cord & Plug Configurations .......................3
Toasting Time Change ...............................................3
Dimensions ................................................................4
Weights ......................................................................4
Important Safety Information ....................................5
Installation ...................................................................6
Unpacking ..................................................................6
Assembling the Unit ..................................................6
Location .....................................................................6
Operating Instructions ...............................................7
Toaster Operation ......................................................7
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald's Equipment.
All components are warranted against Manufacturer's defects in the material and workmanship for a period of two (2) years from date of original installation not to
exceed 30 months from the date of shipment from our factory.
If any part becomes defective during the period of this Warranty, Antunes Food Service will pay negotiated straight time labor costs to an Authorized Service Agent to
replace the part, plus travel expenses up to 100 miles/160 km, 2 hours round trip.
WARRANTY EXCLUSIONS
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical
connection.
• Improper or unauthorized repairs.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
This manual is for the exclusive use of licensees and employees of McDonald's Systems, Inc..
P/N 1010710 Rev. N 02/13
McDonald's
RAPID TOASTER
MODEL VCT-200
BY
®
US
TABLE OF CONTENTS
LIMITED WARRANTY
© McDonald's Corporation All Rights Reserved
RAPID TOASTER VCT-200
Fault Codes .............................................................10
Maintenance .............................................................. 11
Daily cleaning ..........................................................11
Monthly: Bun Temperature Test ...............................12
Every Month: Replace Release Sheet Every Three
Months: Replace Groovy Belt Wraps, Clean and
Measure Conveyor Belts/Chains, Check Roller
Tensioners and Check Temperature of Bun Landing
Area. ........................................................................12
Measure the Conveyor Chains for Stretch .............13
Replacing Groovy Belt Wraps ................................14
Maintenance (continued) .........................................15
Tensioner Assemblies ..............................................15
Troubleshooting .......................................................16
Replacement Parts ..................................................20
Wiring Diagrams .......................................................25
NOTES .......................................................................27
• Scheduled Maintenance procedures as outlined in your MRC Card.
• This Warranty does not cover Consumable items.
• Water pressure problems or contamination problems such as foreign material
in water lines or inside solenoid valves due to an incoming water source.
• Overtime or Holiday charges.
• Mileage over 100 miles/160 km round-trip, or travel time over two (2) hours.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of
repairing or replacing other property which is damaged, or any other
incidental damage of any kind.
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Table of Contents
Related Manuals for A.J.Antunes VCT-200 Series
Summary of Contents for A.J.Antunes VCT-200 Series
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Page 1: Table Of Contents
RAPID TOASTER MODEL VCT-200 A.J. Antunes & Co. RAPID TOASTER VCT-200 Manufacturing Numbers 9200500/502/504/512 Place this manual in the Toaster section of your Equipment Manual. Manufactured exclusively for McDONALD’S ® A.J. ANTUNES & CO. 180 KEHOE BLVD. CAROL STREAM, ILLINOIS 60188, U.S.A. PHONE: 1-630-784-1000 TOLL FREE: 1-877-392-7854 FAX: 1-630-784-1650... -
Page 2: Owner Information
RAPID TOASTER VCT-200 OWNER INFORMATION General Service/Technical Assistance This manual is produced for the Rapid Toaster. If you experience any problems with the installation or operation of your unit, contact your local A.J.A. The Rapid Toaster is designed for contact toasting of Authorized Service Agency. -
Page 3: Specifications
RAPID TOASTER VCT-200 SPECIFICATIONS Model Designation Electrical Cord & Plug Configurations VCT-200XX Letter Description Configuration Code* TYPE OF POWER CORD H = HARMONIZED Commercial Cord Harmonized Cord C = COMMERCIAL Rockbestos Cord R = ROCKBESTOS (H)C** CEE 7/7, 16 TYPE OF PLUG Amp., 250 VAC (Assembly Only). C = CEE 7/7 D = D omestic Pin and Sleeve #330P6W, 30... -
Page 4: Dimensions
RAPID TOASTER VCT-200 SPECIFICATIONS (continued) Dimensions Weights 43.1 Shipping 47.6 P/N 1010710 Rev. N 02/13 McDonald’s... -
Page 5: Important Safety Information
RAPID TOASTER VCT-200 IMPORTANT SAFETY INFORMATION Throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WARNING WARNING ELECTRICAL WARNING. Indicates information GENERAL WARNING. Indicates information impor- relating to possible shock hazard. -
Page 6: Installation
RAPID TOASTER VCT-200 INSTALLATION Location Unpacking When placing the toaster into service, pay attention to 1. Remove unit and all packing materials from the following guidelines. shipping carton. 2. Open the accessory box. It should contain • Make sure power to the unit is off and the toaster the following: is at room temperature. -
Page 7: Operating Instructions
RAPID TOASTER VCT-200 OPERATION Operating Instructions 1. Set the Bun Thickness Adjustment Controls CROWN HEEL/CLUB (Figure 2A and 2B) as follows: • For 17 second toasters, set the Crown control to 5 = 13/16” (20.06 mm). • For 10 second toasters, set the Crown control to 3 = 11/16” (17.4 mm). THICKNESS THICKNESS 1 = 9/16” (14.3mm) A = 3/8” (09.5mm) B = 7/16” (11.1mm) 2 = 5/8”... - Page 8 RAPID TOASTER VCT-200 OPERATION (continued) Pressing the TEMP UP key will display the current “Heat On” LED will blink on/off during warm-up and when platen temperature provided it is over 420°F (216°C). either platen or auxiliary heaters are calling for heat. Pressing the TEMP DOWN key will display the sp-p current auxiliary heaters temperature when it is...
- Page 9 RAPID TOASTER VCT-200 OPERATION (continued) NOTE: If no change is made within 5 seconds, the display will revert back to the previous setpoint. Hi-Limit Reset Button A hi-limit control will turn off electrical power to the con- trol circuits if the unit overheats. To reset this hi-limit control, allow sufficient time (10-15 minutes) for the unit to cool down, then depress the reset button located on the rear of the unit (Figure 5).
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Page 10: Fault Codes
RAPID TOASTER VCT-200 OPERATION (continued) Fault Codes If the toaster control board If the toaster control board resembles the OLD style resembles the NEW style NEW STYLE OLD STYLE shown here, refer to the shown here, refer to the CONTROL BOARD CONTROL BOARD Fault Message in Table 1. -
Page 11: Maintenance
RAPID TOASTER VCT-200 MAINTENANCE WARNING Bun Feeder Clip Turn the unit off, disconnect the power source and allow the unit to cool down before performing Bun Feeder any service or maintenance on the unit. Platen Daily cleaning Release Sheet NOTE: Also refer to your MRC TS 019 card. 1. -
Page 12: Monthly: Bun Temperature Test
RAPID TOASTER VCT-200 MAINTENANCE (continued) Monthly: Bun Temperature Test Rear (Crown) Bun Feeder Conveyor Cover NOTE: The minimum temperature allowed is 150º F (65.6º C). If this temperature is not achieved con- tact your Authorized Service Agency. Safety Bun Chute Interlock Tools Required: Pyrometer/Needle probe attachment, Switch... -
Page 13: Measure The Conveyor Chains For Stretch
RAPID TOASTER VCT-200 MAINTENANCE (continued) Measure the Conveyor Chains for Stretch After a period of time, the conveyor links will wear and the conveyor will stretch. This may cause the conveyor to jam as it rotates on the sprockets. This is easily remedied by removing one or more links from each side of the conveyor. -
Page 14: Replacing Groovy Belt Wraps
RAPID TOASTER VCT-200 MAINTENANCE (continued) Upper Support Rod REPLACING GROOVY BELT WRAPS Belt Rotation NOTE: Follow steps 1-3, page 12 if necessary. 1. Locate hinge flap on belt wrap, if hinge flap is not visible; plug in power cord and turn unit on, press down on both interlock switches (Figure 11) and wait until hinge flap is exposed and centered. -
Page 15: Maintenance (Continued)
RAPID TOASTER VCT-200 MAINTENANCE (continued) Install New Release Sheet (monthly) 2. Replace tensioner assy. and reassemble. CAUTION 3. Make sure the spacers are placed inside the Failure to use release sheets will result in damage tensioner arm. The spacers are smaller than the to the unit and loss of warranty coverage. -
Page 16: Troubleshooting
RAPID TOASTER VCT-200 TROUBLESHOOTING WARNING To avoid possible personal injury and/or damage to the unit, inspection, test and repair of electrical equip- ment should be performed by qualified service personnel. The unit should be unplugged when servicing, except when electrical tests are required. Use extreme care during electrical circuit tests. Live circuits will be exposed. - Page 17 RAPID TOASTER VCT-200 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Conveyor Belt/Chain Compression Knobs. Set the Bun Thickness Compression Controls to “D does not turn or skips & 5” for 17 second toasters. For 10 second toast- sprockets. ers, set the controls to “B & 3” (see Figures 2A & 2B).
- Page 18 RAPID TOASTER VCT-200 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Grrovy Belt Wrap does not fit, Groovy Belt Wrap is installed improp- Check to be sure Groovy Belt WRap is not is difficult to install, or is not erly. placed over upper or lower Support Rods. long enough Be sure the open end of the flap is away from the direction and rotation, and is l...
- Page 19 RAPID TOASTER VCT-200 TROUBLESHOOTING (continued) Problem Possible Cause Corrective Action Buns Sticking Compression Settings incorrect. Set the Bun Thickness Compression Controls to “D & 5” for 17 second toasters. For 10 second toasters, set the controls to “B & 3” (see Figures 2A &...
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Page 20: Replacement Parts
RAPID TOASTER VCT-200 REPLACEMENT PARTS NOTE: Hardware List for items A-Z and BB-EE is on page 26. P/N 1010710 Rev. N 02/13 McDonald’s... - Page 21 RAPID TOASTER VCT-200 REPLACEMENT PARTS (continued) A.J. Antunes & Co. Your Total Toaster Supplier 1-800-253-2991 Muffin Toaster Rapid Toaster Model MT-12 Model VCT-100 McDONALD'S BUN GUIDE Instructions: Place bun (untoasted) on a flat surface Place the appropriate cut-out section of the Bun Guide over the bun Use the markings on the Bun Guide to determine if the bun falls within the specific range 3 3/4"...
- Page 22 RAPID TOASTER VCT-200 REPLACEMENT PARTS (continued) NOTE: Hardware List for items A- Z and BB-EE is on page 34. P/N 1010710 Rev. N 02/13 McDonald’s...
- Page 23 RAPID TOASTER VCT-200 REPLACEMENT PARTS (continued) Item Part No. Description Qty. Item Part No. Description Qty. 7000110 Release Sheet (Pack of 3) 0011266 Conveyor Belt Assy. (Crown) A&B 7000111 Release Sheet (Pack of 10) 0800204 1/2” Pitch Link, Small 0021174 Control Housing 0800121 3/4”...
- Page 24 RAPID TOASTER VCT-200 REPLACEMENT PARTS (continued) Parts Identification Axial Fan Auxiliary Heater Interlock Switch Drive Chain Idler Sprocket Transformer (5/16” Bore) Drive Sprocket (1/2” Bore) Drive Sprocket (1/2” Bore) Auxiliary Relay Platen Relay Temperature Control Position of 3 RPM Motor Position of 9 RPM Motor Drive Motor Assy.
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Page 25: Wiring Diagrams
RAPID TOASTER VCT-200 WIRING DIAGRAMS Pictorial Wiring Diagram P/N 1010710 Rev. N 02/13 McDonald’s... - Page 26 RAPID TOASTER VCT-200 Ladder Wiring Diagram HI-LIMIT CONTROL P/N 1010710 Rev. N 02/13 McDonald’s...
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Page 27: Notes
RAPID TOASTER VCT-200 NOTES P/N 1010710 Rev. N 02/13 McDonald’s... - Page 28 RAPID TOASTER VCT-200 NOTES P/N 1010710 Rev. N 02/13 McDonald’s...
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