A.J.Antunes CTX-200L Equipment Manual

Club toaster
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Manufacturing Numbers 9210831 & 9210832
Place this manual in the toaster section
of your Equipment Manual.
Manufactured exclusively for
McDONALD'S ®
A.J. ANTUNES & CO.
180 KEhOE BLvD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PhONE: 1-630-784-1000
TOLL FREE: 1-877-392-7854
FAX: 1-630-784-1650
www.ajantunes.com
C
US
owner Information .....................................................2
General ......................................................................2
Service/Technical Assistance ....................................2
Warranty Information .................................................2
specifications .............................................................3
Dimensions ................................................................3
Important safety Information ....................................4
Installation ...................................................................5
Unpacking ..................................................................5
Location .....................................................................5
Assembling the Unit ..................................................6
operation .....................................................................7
Operating Instructions ...............................................7
Adjusting Toasting Quality .........................................7
The Antunes Food Service Equipment Division of A.J. Antunes & Co. provides the following limited warranty to the original purchaser of all McDonald's Equipment
manufactured and purchased after January 1, 2003.
All components are warranted against defects in the material and workmanship for a period of two (2) years from date of original installation, not to exceed 30 months
from date of shipment from our factory.
If any part becomes defective during the first two (2) years after the original installation date, Antunes Food Service will pay negotiated straight time labor costs to an
Authorized Service Agent to replace the part, plus travel expenses up to 50 miles/80 km, 1 hour each way (100 miles/160 km, 2 hours round trip).
WarraNtY eXClusIoNs
• The cost of Installation.
• Equipment that has been damaged due to shipment. Purchaser should
make damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper Installation instructions, including electrical
connection.
• Improper or unauthorized repairs.
Antunes Food Service reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment
because of factors beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall A.J. Antunes & Co. or any of its Divisions be liable
for special consequential or incidental damages for the breach or delay in the performance of this warranty.
this manual is for the exclusive use of licensees and employees of Mcdonald's systems, Inc..
P/N 1011038 06/09
McDonald's
Club toaster
Model CtX-200l
BY
CM

table of CoNteNts

lIMIted WarraNtY

© Mcdonald's Corporation all rights reserved
Club ToasTer CTX-200l
Toasting Clubs ...........................................................7
viewing the Program Mode Settings .........................8
CT Unit Status Mode .................................................8
Purging Products from the Toaster ............................9
Shutting Down the CTX-200L ....................................9
Reset to Factory Defaults ..........................................9
Changing the Display Language ...............................9
Maintenance ..............................................................10
Daily Cleaning .........................................................10
Replacing Belt Wraps ..............................................12
troubleshooting .......................................................14
replacement Parts ...................................................16
Wiring diagram .........................................................19
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-Rings, and light bulbs.
• Overtime or Holiday charges.
• Mileage over 50 miles/80 km (100 miles/160 km round-trip), or travel time
over two (2) hours.
• Freight, foreign, excise, municipal or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of
repairing or replacing other property which is damaged, or any other
incidental damage of any kind.
1

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Summary of Contents for A.J.Antunes CTX-200L

  • Page 1: Table Of Contents

    Service/Technical Assistance ........2 CT Unit Status Mode ..........8 Warranty Information ..........2 Purging Products from the Toaster ......9 specifications .............3 Shutting Down the CTX-200L ........9 Electrical Specifications & Plug Configuration ..3 Reset to Factory Defaults ..........9 Dimensions ..............3 Changing the Display Language .......9 Important safety Information ........4...
  • Page 2: Owner Information

    Club ToasTer CTX-200l oWNer INforMatIoN General service/technical assistance this manual is produced for the Club toaster. If you experience any problems with the installation or operation of your unit, contact your Authorized Service The Club Toaster is designed to toast the club portion Agency.
  • Page 3: Specifications

    Club ToasTer CTX-200l sPeCIfICatIoNs electrical specifications & Plug Configuration Model & line Max amps/ Plug description and Phase Power freq. Mfg. No Voltage line Configuration 208 v 3.3 kW CTX-200L 9210831 240 v 4.3 kW Pin & Sleeve 1 Phase 208 v 3.3 kW...
  • Page 4: Important Safety Information

    Club ToasTer CTX-200l IMPortaNt safetY INforMatIoN throughout this manual, you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equipment. WarNING WarNING GeNeral WarNING. Indicates information eleCtrICal WarNING. Indicates information important to the proper operation of the equip- relating to possible shock hazard.
  • Page 5: Installation

    CtX-200l by with local electrical codes and any other appli- putting the bun Compression Knob of the utX-200l cable codes.
  • Page 6: Assembling The Unit

    Club ToasTer CTX-200l INstallatIoN (continued) assembling the unit Assemble the unit as shown in Figures 1 and 2. Universal Toaster Bun Feeder (Can be installed to the right or the left side of the toaster depending on Bun Compression placement of both the UT...
  • Page 7: Operation

    Quality” in the operation section of this manual. PLTN Wait figure 5. CtX-200l toasting route PLTN MOTOR adjusting toasting Quality The toasting quality of the CTX-200L can be adjusted to provide a lighter or more darker toasted product. ADJUST PRGM PREV NEXT SELECT Follow these steps to adjust toasting quality.
  • Page 8: Viewing The Program Mode Settings

    Club ToasTer CTX-200l oPeratIoN (continued) Club toaster settings The following table describes the recommended Club PLTN Toaster operating settings. Light Buns Dark PLTN setting Value MOTOR Bottom Temp. (Lower 570°F (299°C) Platen) Top Temp (Upper Platen) 570°F (299°C) ADJUST PRGM...
  • Page 9: Purging Products From The Toaster

    (continued) reset to factory defaults Purging Products from the toaster Inadvertent changes to the settings of the CTX-200L During normal operation, if it ever becomes necessary could affect how the unit operates. If a fault message to purge a product from the toaster, follow these steps: appears, it is recommended that you first attempt to 1.
  • Page 10: Maintenance

    Club ToasTer CTX-200l MaINteNaNCe WarNING the unit will remain hot to the touch while it is PLTN cooling down. Personal injury and burns may Ready result from touching the unit before it is finished PLTN cooling down. MOTOR Note: If at any time the unit displays an error...
  • Page 11: Cleaning And Sanitizing The Belt Wraps

    Club ToasTer CTX-200l MaINteNaNCe (continued) Cleaning and sanitizing the belt Wraps Note: do Not clean the belt Wraps while 1. Open the Front Cover and Top Cover (Figure 8). they are turning. Press (Figure 7) to temporarily stop the Belt Wraps from turning.
  • Page 12: Replacing Belt Wraps

    Club ToasTer CTX-200l MaINteNaNCe (continued) replacing belt Wraps Push both bottom rollers up and down to lock into place. Over time, the Belt Wraps will begin to show signs of this loosens belt Wraps. wear. This wear appears in the form of tears or discol- oration of the belt.
  • Page 13 Club ToasTer CTX-200l MaINteNaNCe (continued) INstallING belt WraPs Note: refer to figure 13 for the proper connection point locations when installing belt Wraps. Follow this procedure to install new Belt Wraps. Note: the bottom belt Wrap should be installed Note: Install belt Wraps with the studs facing the by threading the belt Wrap around the bottom rear INsIde of the unit.
  • Page 14: Troubleshooting

    Club ToasTer CTX-200l troublesHootING CautIoN to avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QualIfIed serVICe PersoNNel. the unit Must be completely shut down and unplugged before servicing, except when electrical tests are required. use extreme care during electrical circuit tests.
  • Page 15 Club ToasTer CTX-200l troublesHootING (continued) Problem Possible Cause Corrective action The unit displays the following mes- The Thermocouple in the Platen The toaster cannot be operated sage: circuit has failed. with this type of failure. Contact your Authorized Service Agency for Upper Sensor Fail service.
  • Page 16: Replacement Parts

    Club ToasTer CTX-200l rePlaCeMeNt Parts CautIoN to avoid possible personal injury and/or damage to the unit, all inspections, tests, and repair of electrical equipment should be performed by QualIfIed serVICe PersoNNel. the unit should be completely shut down and unplugged before servicing, except when electrical tests are required. use extreme care during electrical circuit tests.
  • Page 17 Club ToasTer CTX-200l rePlaCeMeNt Parts (continued) P/N 1011038 06/09 McDonald’s...
  • Page 18 Club ToasTer CTX-200l rePlaCeMeNt Parts (continued) Item Part No. description Qty. Item Part No. description Qty. 0011957 Bun Collection Chute Assembly 53 4000132 Fan, Blower 54 4070114 Display Board 0011958 Rh Frame Assembly 0021386 Bearing Bracket Wldmnt-Rh 55 0100255 Platen, Club Toaster 56 0400329 Grommet, Rubber 2” Dia.
  • Page 19: Wiring Diagram

    Club ToasTer CTX-200l WIrING dIaGraM MOTOR HI LIMIT 1 HI LIMIT 2 REAR PANEL MOV1 M1-3 J110-2] [J109-24 J110-3] 1uf 250VAC [J109-12 CAP1 J110-4] J110-7] TACH J109] INPUT (10, 15, 18) MODEL SELECT JUMPER RED(-) [J108 (2,11) (5,14) YEL(+) RED(-)
  • Page 20 A.J. Antunes & Co. Antunes Equipment Headquarters/Manufacturing Manufacturing (Suzhou) Ltd., 180 Kehoe Boulevard 9 Hou Ju Road, Building #24, Carol Stream, Illinois 60188 USA S&T Park, SND Phone (630) 784-1000 Suzhou, Jiangsu, China 215011 Toll Free (800) 253-2991 Phone: 86-512-6841-3637 Fax: (630) 784-1650 Fax: 86-512-6841-3907 www.ajantunes.com...

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