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Trane BAYLOAM105AA Installer's Manual
Trane BAYLOAM105AA Installer's Manual

Trane BAYLOAM105AA Installer's Manual

Low ambient control kit

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Model:
BAYLOAM105AA
WARNING:
ALL phases of this installation must comply with NATIONAL, STATE AND LOCAL CODES
IMPORTANT — This Document is customer property and is to remain with this unit. Please return to service information
pack upon completion of work.
NOTE: Units operating in low ambient conditions require com-
pressor crankcase heaters due to changes in head pressure.
Refer to Table 1 for the appropriate crankcase heater accessory
number. Install the heater before operating the low ambient con-
trol.
Table 1. Crankcase Heater Accessory Numbers
Table 1. Crankcase Heater Accessory Numbers
For this Unit
4WC*3018, 2WC*3024-030,2WC*3048,
4YC*3018, 2YC*3024-030, 2YC*3042-048,
4TC*3018-024, 4WCY4024-030, 4TCY4024-
030, 4YCY4024-030, 4DCY4024-030 (230V)
2WC*3036-042, 2WC*3060, 4WC*3036-060,
2YC*3036, 4YC*3036-060, 2YC*3060,
4TC*3030-060, 4YCY4036-060, 4WCY4036-
060, 4TCY4036-060,4DCY4036-060,
4WCZ6036-060, 4YCZ6036-060,
4DCZ6036-060 (230V)
4WC*3036-060, 4YC*3036-060, 4TC*3036-060,
4WCZ6036-060, 4YCZ6036-060 (460V)
Identify Low Ambient Kit Contents
Refer to Figure 1 on page 2 to identify the kit compo-
nents.
Inspect Contents
You must report damage and make claims to the
transportation company immediately. Report missing
parts to your supplier immediately and replace with
authorized parts only.
© Trane 2008
Installer's Guide
Low Ambient Control Kit
HAZARDOUS VOLTAGE - DISCONNECT POWER BEFORE SERVICING
Use this Heater
BAYCCHT101AA
(Reciprocating)
(65 Watts)
BAYCCHT102AA
(Scroll)
(60 Watts)
BAYCCHT404BA
(Scroll)
(60 Watts)
Install BAYLOAM Kit
1. Disconnect and verify that power is off.
2. Remove Access Panels
Remove these four (4) access panels (see
Figure 2, page 2):
Control/Heat box access panel
Blower access panel
Compressor access panel
Coil access panel
3. Mount Control Module
The Control Module is to be mounted to the universal
bracket (included in the kit) or the Compressor Startkit
bracket, depending upon your unit's configuration.
Continue with the following section that applies to your
configuration:
• 3a. 230 Volt 2/4WC** with Compressor Start Kit,
460 Volt 2/4WC*3060A4 & 460 Volt 4WCZ6 units.
Go to page 3.
• 3b. 230 Volt Single Phase 2/4WC** units WITH-
OUT Start Kit, All 4TC** units & 230/460 Volt
Three Phase 2/4WC** units except for 2/
4WC*3060A4 & 460 Volt 4WCZ6 units. Go to page
4.
• 3c. 230 Volt 2/4YC** and 4DC** units with
Compressor Start Kit, 460 Volt 2/4YC*3060A4, &
460 Volt 4YCZ6 units. Go to page 5.
• 3d. 230 Volt 2/4YC** & 4DC** Single Phase units
WITHOUT Start Kit & 230/460 Volt Three Phase
2/4YC** & 4DC** units except 460 Volt 2/
4YC*3060A4, & 460 Volt 4YCZ6 units. Go to page 6.
18-HD62D1-6

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Summary of Contents for Trane BAYLOAM105AA

  • Page 1 460 Volt 4YCZ6 units. Go to page 5. • 3d. 230 Volt 2/4YC** & 4DC** Single Phase units WITHOUT Start Kit & 230/460 Volt Three Phase 2/4YC** & 4DC** units except 460 Volt 2/ 4YC*3060A4, & 460 Volt 4YCZ6 units. Go to page 6. © Trane 2008...
  • Page 2: Installer's Guide

    Installer’s Guide Control Module Universal Bracket Solid State Relay (SSR) Bushing Liquid Sensor Clamp Outdoor Air Sensor Liquid Sensor Assembly Thermal Compound Outdoor Air Sensor Retainer Dart Press Tight Insulating Tape Sheet Metal (sensor Insulation) Screw (5) Information Low Voltage Label Pigtail Assembly Wire Nuts (5)
  • Page 3 Installer’s Guide 3a. 2/4WC** Units 230 Volt 2/4WC** with Compressor Start Kit & 460 Volt 2/4WC*3060A4 & 460 Volt 4WCZ6 units Remove the Control Module from the Universal Bracket (remove 2 machine screws). Mount the Control Module to the Compressor Start Kit bracket using the two (2) machine screws.
  • Page 4 Installer’s Guide 3b. 2/4WC** and 4TC** Units 230 Volt Single Phase 2/4WC** units WITHOUT Start Kit, All 4TC** units & 230/460 Volt Three Phase 2/4WC** Units except for 2/4WC*3060A4 & Mount the Control Module and Universal Bracket assembly 460 Volt 4WCZ6 units bracket to the back of the control box with two (2) sheetmetal screws inserted horizontally.
  • Page 5 Installer’s Guide 3c. 2/4YC** and 4DC** Units 230 Volt 2/4YC** and 4DC** units with Compres- sor Start Kit, 460 volt 2/4YC*3060A4, & 460 volt 4YCZ6 units Mount the Control module to the Start Kit bracket with the Remove the Control Module from the Universal Bracket (2 two (2) machine metal screws you removed from the machine screws).
  • Page 6 Installer’s Guide 3d. 2/4YC** and 4DC** Units 230 Volt 2/4YC** & 4DC** Single Phase units WITHOUT Start Kit & 230/460 Volt Three Phase 2/ 4YC** & 4DC** units except 460 Volt 2/ 4YC*3060A4, & 460 Volt 4YCZ6 units Note: Use the Universal Bracket shipped in the Low Ambient kit.
  • Page 7 Installer’s Guide 4. Mount the Liquid Line Temperature Sensor 3. Insert the retainer into the outside surface of the In this step you mount the liquid line sensor to the spine-fin coil about half way up the outside surface liquid line. See Figure 7. of the coil.
  • Page 8 Installer’s Guide REMOVE 8 FAN GRILL SCREWS TO ROUTE OUTDOOR SENSOR WIRES BEHIND COIL INTO COMPRESSOR AREA OUTDOOR TEMPERATURE SENSOR DART LIQUID LINE SENSOR WIRES OUTDOOR TEMPERATURE SENSOR WIRES Figure 9. Mount Outdoor Temperature Sensor...
  • Page 9 Installer’s Guide 7. Connect Control Module Wires Connect the other black wire from the solid state There are five (5) Control Module wiring configura- relay (SSR) to the contactor terminal “L2” (from tions. Depending on your configuration continue with where the fan motor lead was disconnected). the section that applies.
  • Page 10 Installer’s Guide 3. Connect the blue lead wire of the harness to the 7b. 2/4WC** & 4DC** Single Phase 230 Volt Heat wire nut junction of the blue wire (use new wire Pump Models. See Figure 12. nuts in kit). Disconnect and remove the black lead from the De- 4.
  • Page 11 Installer’s Guide 7c 2/4YC** and 4TC** Three Phase 230 Volt Cooling Figure 13. and Gas/Electric Models. See Figure 13. 3. Connect the blue lead wire of the harness to the Disconnect the black fan motor lead from the wire nut junction of the blue wire (use new wire contactor (this wire is attached to contactor terminal nuts from kit).
  • Page 12 Installer’s Guide 7d. 2/4WC** & 4DC** Three Phase 230 Volt Heat 3. Connect the blue lead wire of the harness to the Pump and Dual Fuel Models. See Figure 15. wire nut junction of the blue wire (use new wire nuts in kit).
  • Page 13 Installer’s Guide 7e. 2/4WC** Three Phase 460 Volt Heat Pump Models contactor (low voltage contactor coil terminal). See (see Figure 16) Figure 16. Disconnect and remove the black lead from the fan Connect the blue lead wire of the harness to the relay (terminal #1) to the unit contactor "T2".
  • Page 14: System Setup

    Installer’s Guide 8. System Setup minutes after Y is applied. The Control Module contains a momentary test The liquid temperature set point will not change switch (S1) and a 4-position installer selectable during system start-up. dip switch (S2). Both components are located in The dip switches should be set prior to initial the lower right hand corner of the Control application of the Y signal to the Control Module.
  • Page 15: System Checkout

    Installer’s Guide working. If after 10 seconds of “Y” application the LED is full on with a blink/flicker OFF (LitePort fan is on continuously, the TEST Switch (S1) data transmission) every second. may be used to verify the Control Module has The red LED is a small surface mount component control over the fan.
  • Page 16 Installer’s Guide Trane 6200 Troup Highway The manufacturer has a policy of continuous product and product data improvement. It Tyler, TX 75707-9010 reserves the right to change design and specification without notice.