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Saito FG-100TS Instruction Manual page 2

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EN
Note
• As it uses oil-mixed fuel, the plane may sometimes get dirty from the exhaust.
• Use a reliable and well-balanced prop. Otherwise it may cause an abnormal vibration and could result in a serious accident.
• During operation, all engine screws can loosen due to metal heat expansion. Check and tighten occasionally.
• When the exhaust valve gets dull by carbon or sludge especially in cold atmosphere, remove the rocker cover and apply some anti-rust spray to the exhaust valve to help the valve to move smoothly.
• Pay attention to the surroundings so as not to disturb others by noise and exhaust.
• Always keep spectators stand behind the engine when operating the engine.
• As exhaust smoke is harmful, be careful not to breathe in or otherwise expose yourself to its harmful effects.
• Pay attention not to touch the rotating propeller when starting engine, and move to rear side of the aircraft once the engine is started.
• All responsibilities for the use of the engine, and other obligations and responsibilities based on laws, regulations, etc. are borne by the purchaser and the user, and SAITO SEISAKUSHO CO., LTD. is
exempt from any responsibilities.
Warranty
• If there is any deficiency from the factory concerning manufacture, please consult with the shop or distributor you bought from. Our company will be responsible for repair. However, any failure or
trouble caused by unnecessary disassembly, modification, or other uses than those provided in the instruction manual is not subject to warranty.
• Ignition system is subject to the warranty only for initial failure. Once the system has been activated successfully, it will no longer be subject to warranty.
All specifications and models are subject to change without notice.
SAITO SEISAKUSHO, CO., LTD.
22-7, 3-chome, Tokagi, Ichikawa-shi, Chiba prefecture 272-0024, Japan Phone: 047-378-4156 FAX: 047-378-4155
09
06
07
08
40-2
10
13
175
15
39
40-1
40-3
35
20
38
27-1
31-1
33-2
27-2
27-5
27-4
27-3
23
28-2 28-1
36
37-1
153-1
99-4 99-2 99-5 99-3
99-8
153-2
99-6
99-1
99-7
153-4
153-3
153
99
www.saito-mfg.com
14-3
43
49
48
32-2
47-2
42-2
47-1
41
46-2
42-1
45-1
14-2
120
45-2
02
46-1
21
14-1
32-8
Cylinder R
32-4 14-4
34
32-1 33-1 31-2
78
22
32-3
95-3
119
31-3
95-2
No.
PART NAME
01
Cylinder (Left)
02
Cylinder (Right)
06
Piston
07
Piston Pin
08
Piston Pin Retainer
09
Piston Ring
10
Connecting Rod (Conrod)
13
Conrod Screw
14
Cylinder Screw Set (14-1, -2, -3, -4)
15
Crankcase
19
Breather Nipple
20
Front Bearing
21
Main Bearing
22
Rear Bearing
23
Crankshaft
27
Taper Collet & Drive Flange (27-1, -2)
27-3
Drive Flange Nut
27-4
Drive Flange Washer
27-5
Parallel Key
28
Prop Washer & Screw Set (28-1, -2)
31
Crankcase Screw Set (31-1, -2, -3)
32
Engine Gasket Set (32-1, -2, -3, -4, -8)
33-1
Cam Gear Housing for Cylinder (Left)
33-2
Cam Gear Housing for Cylinder (Right)
34
Cam Gear for Cylinder (Left)
35
Cam Gear for Cylinder (Right)
36
Cam Gear Shaft
37
Steel Washer
38
Tappet (Valve Lifter)
44-1
44-2
46-1
46-2
01
Cylinder L
164-2
164-1
164-7
Firewall Cutting Dimension <View from Rear>
164-6
(Scale 1:2)
164-5
69
164-4
80
82-1
-8
18
30
82-1
-6
8.5
8.5
82-1
-7
82-1
-3
95-4
82-1
-1
93
82-1
-2
87
88B
82-1
-11
82-1
-8
82-1
-9
82-1
-12
QTY
No.
PART NAME
1
39
Pushrod
1
40
Pushrod Cover & Rubber Seal (40-1, 2, -3)
2
41
Rocker Arm
2
43
Rocker Arm Pin
4
44-1
Intake Rocker Arm Bracket for Cylinder (Left)
2
44-2
Exhaust Rocker Arm Bracket for Cylinder (Left)
2
45-1
Intake Rocker Arm Bracket for Cylinder (Right)
4
45-2
Exhaust Rocker Arm Bracket for Cylinder (Right)
1 set
46-1
Intake Valve
1
46-2
Exhaust Valve
1
47
Valve Spring, Retainer, Cotter (47-1, -2, 48)
1
48
Cotter (Valve Spring retainer)
1
49
Rocker Arm Cover
1
69
Intake Pipe
1
78
Flexible Muffler
1 set
Carburetor Complete (82-1-1, -1-3, -1-6, -1-7, -1-8, -1-9,
82-1
-1-11, -1-12, 87, 88, 93)
1
83-1
Carburetor Body Assembly (82-1-1. -1-2, -1-3, 88)
1
88B
Throttle Lever
1
90
Carburetor Screw Set (82-1-9, -1-11, -1-12)
1 set
91
Carburetor Gasket Set (82-1-6, -1-7, -1-8)
1 set
93
Air Funnel
1 set
95
Engine Mount Set (95-2, -3, -4)
1
99
Muffler Bracket Set (99-1, -2, -3, -4, -5, -6, -7, -8)
1
119
Rear Cover Mount
1
120
Spark Plug (NGK CM-6)
1
153
Electronic Ignition System (153-1, -2, -3, -4)
1
164
Intake Manifold (164-1, -2, -4, -5, -6, -7)
1
175
Initial Lube Nipple
4
Outside Dimension
100
80
4- 6.2
M5x0.8
198
285.3
E.C.
6-M5 P.C.D.29
EN
QTY
4
1 set
4
4
1
1
1
1
2
2
1 set
4
4
1
2
1 set
1 set
1
1 set
1 set
1
1
1 set
1
2
1 set
1 set
1
39.1
195
43
67.8
66
85.2
59.1
17.4
53.8
23.6

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