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1
SAFETY ........................................................ 3
1.1
Safety instructions ............................................................... 3
1.2
Repair instructions ............................................................... 3
2
COMPONENTS ............................................. 4
2.1
Overall view ........................................................................... 4
2.2
Compressor room ................................................................. 4
2.3
Power Control Boards (PCB) ............................................... 5
2.4
Temperature sensor ............................................................. 5
2.5
Fans ....................................................................................... 6
2.6
Motorised TCD flaps ............................................................. 7
2.7
Heaters................................................................................... 7
2.8
Humidity room ...................................................................... 7
2.9
Ice maker ............................................................................... 8
2.10
Ice/water dispenser ............................................................ 10
2.11
Water valve and water tank ................................................ 11
2.12
Switches .............................................................................. 12
3
FUNCTIONS ................................................ 13
3.1
Cooling system ................................................................... 13
3.2
Water circuit ........................................................................ 13
3.3
Electronic control ............................................................... 14
3.4
Alarm function .................................................................... 15
3.5
Fans ..................................................................................... 16
3.6
Defrosting mode ................................................................. 16
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REPAIR ....................................................... 18
4.1
Notes ....................................................................................18
4.2
Removing the Switches ......................................................18
4.3
Removing the PCBs ............................................................18
4.4
Access to the evaporators ..................................................19
4.5
Sealing the TCD inlet flap ...................................................22
4.6
Sealing and checking the evaporator fan ..........................24
4.7
Removing the compressor room cover .............................24
4.8
Removing the Inverter box .................................................25
4.9
Removing the compressor .................................................25
4.10
Removing the Ice maker .....................................................25
4.11
Exchanging the water filter .................................................28
4.12
Removing the water valves ................................................28
4.13
Water valve repair kit [705920] ...........................................28
4.14
4.15
Exchanging the water tubes ...............................................29
4.16
Leakage at the water dispenser .........................................30
4.17
Exchanging the door closer base ......................................30
4.18
Removing the door in door option (DiD) ...........................32
4.19
Adjusting the appliance ......................................................33
5
FAULT DIAGNOSIS .................................... 36
5.1
Display functionality ...........................................................36
5.2
Light......................................................................................36
5.3
No Power ..............................................................................37
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Table of Contents
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Summary of Contents for NEFF K5930D1GB

  • Page 1: Table Of Contents

    X-Cool Side by Side Refrigerator SAFETY ............3 REPAIR ............18 Safety instructions ............... 3 Notes ..................18 Repair instructions ............... 3 Removing the Switches ............18 Removing the PCBs ............18 COMPONENTS ..........4 Access to the evaporators ..........19 Overall view ................4 Sealing the TCD inlet flap ...........22 Compressor room ..............
  • Page 2 X-Cool Side by Side Refrigerator Appliance does not start ............ 38 RC/FC not cold enough ............38 TCD not cold enough............39 Snow and ice in FC ............. 39 Dew water ................39 Noise ..................40 5.10 Appliance shakes ............... 41 5.11 Doors are not at the same level .........
  • Page 3: Safety

    X-Cool Side by Side Refrigerator SAFETY Repair instructions Safety instructions Caution! Danger!  Comply with ESD information.  Never attempt repairs by randomly replacing components.  Repairs may be carried out only by customer service engineer,  Always proceed systematically and comply with the technical trained by the manufacturer.
  • Page 4: Components

    X-Cool Side by Side Refrigerator COMPONENTS Compressor room Overall view ① ⑤ ⑥ ⑦ ⑧ ② ④ ③ ① EMC filter ② Inverter box ③ solenoid valve ④ Compressor ⑤ Condenser fan ⑥ Condenser ⑦ Power module ⑧ Water valve 523_58300000186266_ARA_EN_F –...
  • Page 5: Power Control Boards (Pcb)

    X-Cool Side by Side Refrigerator Power Control Boards (PCB) 2.3.3 Power Module (IWD PM) 2.3.1 Ice water dispenser and main control module (CM) 2.3.4 Power Module (IWS PM) 2.3.2 Display and operation module (DOM) 523_58300000186266_ARA_EN_F – 01.03.2018 Site 5 of 49...
  • Page 6: Temperature Sensor

    X-Cool Side by Side Refrigerator Temperature sensor Fans ① Freezer compartment (FC) fan ② Refrigerator compartment (RC) ① ① ② ② ③ ① Refrigerator sensor ② Freezer sensor ③ TCD sensor 523_58300000186266_ARA_EN_F – 01.03.2018 Site 6 of 49...
  • Page 7: Motorised Tcd Flaps

    X-Cool Side by Side Refrigerator Motorised TCD flaps Humidity room The washable humidity filter keeps the humidity of the food. ① Air inlet flap with heater ② ② Air oulet flap ① Heaters There are two kind of heaters in this appliance: ...
  • Page 8: Ice Maker

    X-Cool Side by Side Refrigerator Ice maker There are two different icemakers for SbS refrigerators: - Flurida ice maker for IWD appliances - EMZ ice maker for IWS appliances The main difference between these icemaker concern the water inlet and the dispenser system. The specific differences are described in the following chapter.
  • Page 9 X-Cool Side by Side Refrigerator 2. EMZ ice maker 1. Flurida ice maker ④ ② ① ③ ① Horizontal switch ② ON/OFF switch ③ ON/OFF lever ④ Ice sensor Water inlet with heater Water inlet LED light Test switch 523_58300000186266_ARA_EN_F –...
  • Page 10: Ice/Water Dispenser

    X-Cool Side by Side Refrigerator ④ 2.10 Ice/water dispenser LED Light (red/black – red/black) NOTE: Be careful with connectors ① and ②. The male and 1) Flurida female plugs could be mismatched. The flap will not stop running. 2)EMZ ③ ②...
  • Page 11: Water Valve And Water Tank

    X-Cool Side by Side Refrigerator 2.11 Water valve and water tank Water filters or Bypass- Filter: Screen filter (with PP filtration inside) : Water tank Mat-Nr. 00643019 Ultraclarity filter (with carbon block inside) : Water valves: Mat-Nr. 00499850 Bypass- Filter: 00635026 Mat.-No.
  • Page 12: Switches

    X-Cool Side by Side Refrigerator 2.12 Switches housing heater switch(Only for Flurida appliance) ① ② ③ ① FC light switch ② RC light switch ③ Main switch Light temperature limit switch In order to avoid dew water at the dispenser, there is heater in the IWD housing.
  • Page 13: Functions

    X-Cool Side by Side Refrigerator FUNCTIONS Water circuit Cooling system ① Ice maker ② ② water filter The appliance and has two separate cooling circuits, one for the ③ freezer compartment (FC) and one for the refrigerator compartment ① Dispenser (RC).
  • Page 14: Electronic Control

    X-Cool Side by Side Refrigerator 3.2.1 Water flow for Dispenser Electronic control From the water valve (④), the water flows into a water tank with a 1- This appliance is equipped with 5 NTC sensors, which control the liter capacity (⑥). The water is dispensed through the Dispenser (③). temperature of FC, RC, TCD, FC-evaporator and RC-evaporator respectively.
  • Page 15: Alarm Function

    X-Cool Side by Side Refrigerator 3.3.2 TCD airflow and temperature control Alarm function The fan of the TCD sucks in the cold air of the evaporator via the TCD If an alarm is triggered, an audible warning signal sounds and an flap (①...
  • Page 16: Fans

    X-Cool Side by Side Refrigerator Fans 3.5.2 Condenser fan  The fan will switch ON 1 min later after the compressor starts to run. 3.5.1 Compartment fans  When the ambient temperature is below 18° C/64.5° F, the fan is General switched ON for 3min and OFF for 3min.
  • Page 17 X-Cool Side by Side Refrigerator 3.6.1 3.6.2 The FC defrost phase will be triggered at the earliest after 6h and at The RC defrost phase will be triggered at the earliest after 8h and at the latest after 73h of operating time. the latest after 73h of operating time.
  • Page 18: Repair

    X-Cool Side by Side Refrigerator REPAIR 4.3.3 Prerequisite: the compressor room cover and the water valve are Notes removed. ► Unscrew the two screws with NOTE: In the following chapters the removing of the components a hexagon wrench. is described. Their installation is in reverse sequence to that. Required tools: ...
  • Page 19: Access To The Evaporators

    X-Cool Side by Side Refrigerator ► Access to the evaporators Unscrew evaporator cover. 4.4.1 ► Remove screw covers. ► Lift up the upper airflow cover. ► Unscrew the lower airflow cover. ► Remove the lower airflow cover. NOTE: consider the hooks! 523_58300000186266_ARA_EN_F –...
  • Page 20 X-Cool Side by Side Refrigerator ► Release two hooks from the 4.4.2 fan housing. ► Remove the excenter shelf ► Remove evaporator with a screwdriver. cover. NOTE: consider the rest 10 ► hooks, there are marks at the Take down two holders front side of the evaporator ►...
  • Page 21 X-Cool Side by Side Refrigerator ► ► Unplug the LED light. Take out of air channel cover ► Unscrew the water filter. ► Remove the water filter. ► Remove two screws ► Unscrew the airflow cover. ► Remove the airflow cover. ►...
  • Page 22: Sealing The Tcd Inlet Flap

    X-Cool Side by Side Refrigerator Sealing the TCD inlet flap NOTE: consider the hooks Icing could cause noises at the inlet flap while the flap motor is behind the cover and the LED running. To avoid noises the inlet flap must be sealed with a repair light plug.
  • Page 23 X-Cool Side by Side Refrigerator ► ► Remove the flap from the FC Fasten the wirings with part F side. on the RC side. ► ► Use a repair sealing kit to Stick part E&A on the RC seal the new flap. side.
  • Page 24: Sealing And Checking The Evaporator Fan

    X-Cool Side by Side Refrigerator Sealing and checking the evaporator fan Removing the compressor room cover ► If there is noise at the evaporator fan, the fan cover is sealed. Remove the compressor room cover by unscrewing the screws. ► Remove the fan.
  • Page 25: Removing The Inverter Box

    X-Cool Side by Side Refrigerator Removing the Inverter box Removing the compressor Prerequisite: the compressor room cover is removed. Prerequisite: the compressor room cover is removed. ► Unscrew the four screws. with a wrench. ► Remove the screw with a Philips screwdriver.
  • Page 26 X-Cool Side by Side Refrigerator ► ► Take out four screws. Take out the screw Torx-20 and the ice maker cover. ► ► Remove the LED light cover Unplug the ice maker. LED light cover ► Lift the ice maker. ►...
  • Page 27 X-Cool Side by Side Refrigerator ► Unplug the ice maker. ► Remove one screw ► Unplug the ice maker. 523_58300000186266_ARA_EN_F – 01.03.2018 Site 27 of 49...
  • Page 28: Exchanging The Water Filter

    X-Cool Side by Side Refrigerator 4.11 Exchanging the water filter ⑦ ① Shrinking tube IWater tube 1/4 ► Pull down and remove the ⑧ ② Quick Connector 1/4 -1/4 Combination valve cover. ⑨ ③ Quick Connector 1/4 -5/16 Fasten belts ►...
  • Page 29: Exchanging The Ring Connectors At The Valves

    X-Cool Side by Side Refrigerator 4.14 Exchanging the ring connectors at the valves 4.15 Exchanging the water tubes ► ring Depending on the manufacturing date of the appliance, the water connectors from system is one of the following: wirings. ► Use the ring connectors from the repair kit to connect the wirings.
  • Page 30: Leakage At The Water Dispenser

    X-Cool Side by Side Refrigerator ► Water tube 5/16 Pull the tube off base panel to get enough length. ► Insert the tank inlet tube into the valve directly. ► Adjust the tube by pulling it NOTE: If the length of the inlet tube is not long enough: ►...
  • Page 31 X-Cool Side by Side Refrigerator ► Freezer door Disassemble door hinge. ► Disassemble DOM. ► Remove freezer door. ► Separate water tube. ► Take care of water tube! ① ② ► Remove hinge cover. Cooler door ► Separate wires. ► Disassemble door hinge.
  • Page 32: Removing The Door In Door Option (Did)

    X-Cool Side by Side Refrigerator ► Remove cooler door. 4.18 Removing the door in door option (DiD) ► Remove the seal part. ► Remove the light switch. ① ► Remove push-push button. ② ► 4.17.2 Exchange door closer base Ease the Door in door option with a screwdriver.
  • Page 33: Adjusting The Appliance

    X-Cool Side by Side Refrigerator 4.19.2 Space for ventilation opening 4.19 Adjusting the appliance NOTE: The air on the rear panel of the appliance heats up. To 4.19.1 Solid position avoid increased power consumption, conduction of the heated air and ventilation openings must not be obstructed.
  • Page 34 X-Cool Side by Side Refrigerator ► 4.19.3 Assembling special door hinge Assemble special hinge. If the distances between the doors are not the same from top to bottom, a special hinge is assembled. ► Remove hinge cover. ► Separate wires. ►...
  • Page 35 X-Cool Side by Side Refrigerator ► 4.19.4 Assembling special washer Assemble washer. NOTE: the freezer door is 6mm higher than the cooler door. To adjust the door you have two options:  Adjust the feet of the appliance as described in 4.19.1. ...
  • Page 36: Fault Diagnosis

    X-Cool Side by Side Refrigerator FAULT DIAGNOSIS Display functionality Cause Troubleshooting No functionality DOM locked Unlock DOM Cables damaged Replace FC door Electronic connections Reconnect wirings Display dead Restart appliance Wrong functionality software Replace DOM Inconvenient use Sensitivity poorly adjusted Replace DOM Light Cause...
  • Page 37: No Power

    X-Cool Side by Side Refrigerator No Power 523_58300000186266_ARA_EN_F – 01.03.2018 Site 37 of 49...
  • Page 38: Appliance Does Not Start

    X-Cool Side by Side Refrigerator Appliance does not start Cause Troubleshooting Power supply Low (<187V) or no Replace power module Power cord unplugged Plug in Power cord broken Replace power cord Main switch broken Replace main switch Power module broken Replace power module Compressor Inverter PCB of compressor does not...
  • Page 39: Tcd Not Cold Enough

    X-Cool Side by Side Refrigerator TCD not cold enough Cause Troubleshooting Fans and flaps No power supply Reconnect or replace control module Mechanical failure Replace fan or flaps Heater of flap broken Replace flap sensors compartment sensors broken Replace Snow and ice in FC Cause Troubleshooting FC door gasket untight...
  • Page 40: Noise

    X-Cool Side by Side Refrigerator Noise Cause Troubleshooting Fans Fan vibration Fasten screws Fan blade touches the housing Seal and check the fan (see 4.6, Sealing and checking the evaporator fan, page 24) Compressor room Compressor runs at high speed Advise costumer High frequency scream (until FD 06 Replace compressor without inverter (see 4.9, Removing the compressor, page 25)
  • Page 41: Appliance Shakes

    X-Cool Side by Side Refrigerator 5.10 Appliance shakes Cause Troubleshooting Appliance is not set level Set level (see 4.19.1, Solid position, page 33) 5.11 Doors are not at the same level Cause Troubleshooting Hinge deformed Exchange door hinge (see 4.17.1, Disassemble Doors, page 30, Step 5-8) Assemble special washer (see 4.19.4, Assembling special washer, page 35) 5.12 Doors not parallel...
  • Page 42: Flurida & Emz

    X-Cool Side by Side Refrigerator 5.13 Flurida & EMZ 5.13.1 No ice production 523_58300000186266_ARA_EN_F – 01.03.2018 Site 42 of 49...
  • Page 43 X-Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F – 01.03.2018 Site 43 of 49...
  • Page 44 X-Cool Side by Side Refrigerator 5.13.2 Dispensing problems 523_58300000186266_ARA_EN_F – 01.03.2018 Site 44 of 49...
  • Page 45 X-Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F – 01.03.2018 Site 45 of 49...
  • Page 46 X-Cool Side by Side Refrigerator 523_58300000186266_ARA_EN_F – 01.03.2018 Site 46 of 49...
  • Page 47: Technical Specifications

    X-Cool Side by Side Refrigerator TECHNICAL SPECIFICATIONS Components 6.2.1 Motors Dimensions motor voltage Input power Freezer fan 12V DC 4W +10% / -20% Cooler fan 12V DC 2.8W +10% Condenser 12V DC 3.7W +10% / -20% TCD fan 12V DC 0.8W +- 15% crusher 110W...
  • Page 48 X-Cool Side by Side Refrigerator 6.2.6 US models valve power voltage frequency Flow rate US models 8bar) heater power voltage frequency 1.1 l/min ±14% Water valve 110V 60Hz FC defrost 230W+5% 120V 60Hz RC defrost 120W+5% 110V 50Hz 6.2.4 Water hose IWD frame main 12.5+5% 120V...
  • Page 49: Ntc Sensor

    X-Cool Side by Side Refrigerator NTC sensor 523_58300000186266_ARA_EN_F – 01.03.2018 Site 49 of 49...

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