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Read this manual carefully before operating this vehicle. OWNER’S MANUAL OWNER’S MANUAL Y15ZR Y15ZR B17-F8199-31 B17-F8199-31...
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EAU46091 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. EAU46091 EAU46091 Baca buku panduan dengan teliti sebelum mengendalikan motosikal ini. Buku panduan diberi bersama dengan pembelian motosikal.
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EAU10103 Welcome to the Yamaha world of motorcycling! As the owner of the T150, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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Important manual information EAU10134 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Table of contents Location of important labels... 1-1 For your safety – pre-operation Valve clearance......7-18 checks ..........5-1 Tires ..........7-18 Safety information......2-1 Cast wheels ........7-20 Operation and important riding Further safe-riding points ....2-5 Adjusting the clutch lever points ..........6-1 Helmets ..........
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Table of contents Battery ...........7-31 Replacing the fuses.......7-32 Headlight ........7-33 Auxiliary light .........7-33 Tail/brake light.......7-34 Replacing a front turn signal light bulb ........7-34 Replacing a rear turn signal light bulb ........7-35 Replacing the license plate light bulb ........7-35 Front wheel........7-36 Rear wheel........7-37 Troubleshooting ......7-38 Troubleshooting charts ....7-39...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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Location of important labels 100kPa=1bar kPa, psi kPa, psi 225, 33 225, 33 225, 33 225, 33...
Safety information EAU1028C Never operate a motorcycle with- pears to be very effective in reduc- out proper training or instruction. ing the chance of this type of Take a training course. Beginners accident. Be a Responsible Owner should receive training from a cer- Therefore: As the vehicle’s owner, you are re- tified instructor.
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Safety information Many accidents involve inexperi- ed by road and traffic condi- Protective Apparel enced operators. In fact, many op- tions. The majority of fatalities from motorcy- erators who have been involved in Always signal before turning or cle accidents are the result of head in- changing lanes.
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Safety information Avoid Carbon Monoxide Poisoning ports. When loading within this weight limit, All engine exhaust contains carbon keep the following in mind: Do not run engine outdoors where monoxide, a deadly gas. Breathing Cargo and accessory weight engine exhaust can be drawn into carbon monoxide can cause head- should be kept as low and close to a building through openings such...
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Yamaha accessories, which are avail- any of the vehicle’s design or operation should be kept to a minimum. able only from a Yamaha dealer, have characteristics can put you and others Bulky or large accessories may been designed, tested, and approved...
Safety information Further safe-riding points operator and may limit control Remove all loose items from the EAU57610 ability, therefore, such accesso- motorcycle. Be sure to signal clearly when ries are not recommended. Check that the fuel cock (if making turns. Use caution when adding electri- equipped) is in the off position and Braking can be extremely difficult...
Safety information Always wear a helmet, gloves, Correct usage EAUN0532 Helmets trousers (tapered around the cuff Operating this vehicle without an ap- and ankle so they do not flap), and proved motorcycle helmet increases a brightly colored jacket. your chances of a severe head injury or Do not carry too much luggage on death in the event of an accident.
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Safety information ZAUU0004 ZAUU0006 Full-type: use only for riding at low to mid-range speeds ZAUU0005 Full-face-type: use for riding at mid-range to high speeds...
Instrument and control functions To lock the steering EAUU0352 Main switch/steering lock The meter lighting, taillight, license plate light and auxiliary lights come on automatically when the key is turned to “ON”. The fuel pump can be heard when LOCK the key is turned to “ON”.
If Insert the key head into the keyhole fuel is leaking, have a Yamaha cover receptacle as shown, and then dealer check the vehicle. turn the key to the right to open the...
This warning light comes on when the circuit monitoring the engine. If this oc- engine is overheating. If this occurs, curs, have a Yamaha dealer check the stop the engine immediately and allow self-diagnosis system. the engine to cool.
If the light does not come a speedometer a tachometer on, or if the light remains on, have a Yamaha dealer check the vehicle. a transmission gear display a fuel meter a multi-function display Be sure to turn the main switch on be- fore using the “RESET/SELECT”...
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Fuel meter self-diagnosis function. If a prob- lem is detected in the fuel meter electrical circuit, all the display segments will flash repeatedly. If this occurs, have a Yamaha dealer check the vehicle. 1. Tachometer ECAV0041 NOTICE The electric tachometer allows the rid-...
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Instrument and control functions Multi-function display age fuel consumption mode “AVE_ _._ km/L” or “AVE_ _._ L/100 km” and av- To reset a tripmeter, select it by push- erage speed mode “AVE_ _._ km/h” in ing the “RESET/SELECT” button for the following order: one second.
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Instrument and control functions Tripmeters mode Clock mode If you do not push the “RESET/SE- LECT” button for 90 seconds, the clock will not be set and will return to the prior time. Instantaneous fuel consumption mode 1. Clock 1. Tripmeter The clock uses a 12-hour time system.
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Instrument and control functions “km/L”: The distance that can be Average fuel consumption mode traveled on 1.0 L of fuel under the After resetting the average fuel con- current riding conditions is shown. sumption, “_ _._” will be shown until “L/100 km”: The amount of fuel the vehicle has traveled 1 km.
Instrument and control functions EAU1234M EAU12402 EAU12582 Handlebar switches Dimmer switch “ ” Light switch “ / ” Set this switch to “ ” for the high Set the light switch to “ ” to turn on Left beam and to “ ”...
Instrument and control functions EAU31642 EAU12875 EAU12892 Clutch lever Shift pedal Brake lever 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located on the left The shift pedal is located on the left The brake lever is located on the right side of the handlebar.
Instrument and control functions EAU12944 EAU37473 EWA11092 Brake pedal Fuel tank cap WARNING Make sure that the fuel tank cap is To remove the fuel tank cap properly closed after filling fuel. 1. Open the seat. (See page 4-16.) Leaking fuel is a fire hazard. 2.
Instrument and control functions EAU13233 oline vapor, or get some gasoline in Fuel your eyes, see your doctor immedi- Make sure there is sufficient gasoline in ately. If gasoline spills on your skin, the tank. wash with soap and water. If gaso- EWA10882 WARNING line spills on your clothing, change...
Instrument and control functions recommended by Yamaha because it EAU13434 ECA10702 Catalytic converter NOTICE can cause damage to the fuel system This model is equipped with a catalytic or vehicle performance problems. Use only unleaded gasoline. The use converter in the exhaust system.
Instrument and control functions EAUU0372 To close the seat EAU37482 Seat Helmet holders 1. Fold the seat down, and then push it down to lock it in place. To open the seat 2. Remove the key from the main 1. Place the motorcycle on the cen- switch if the motorcycle will be left terstand.
Instrument and control functions To release a helmet from a helmet EAU37892 EAU37491 Storage compartment Sidestand holder The sidestand is located on the left Open the seat, remove the helmet from side of the frame. Raise the sidestand the helmet holder, and then close the or lower it with your foot while holding seat.
Instrument and control functions EAU15396 Starting circuit cut-off system This system prevents in-gear engine starts unless the clutch lever is pulled. Periodically check the system via the following procedure. This check is most reliable if per- formed with a warmed-up engine. See pages 4-3 and 4-11 for switch operation information.
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1. Set engine stop switch to run position. If a malfunction is noted, have the vehicle 2. Turn main switch to on position. inspected by a Yamaha dealer before riding. 3. Shift transmission into neutral. 4. Push the start switch.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points: Refuel if necessary.
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Make sure that operation is smooth. Check throttle grip free play. Throttle grip 7-17, 7-27 If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca- ble and grip housing. Make sure that operation is smooth. Control cables 7-27 Lubricate if necessary.
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For your safety – pre-operation checks Make sure that operation is smooth. Centerstand, sidestand 7-29 Lubricate pivots if necessary. Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. —...
Do not ride through deep water, oth- gle sensor to stop the engine in case of understand, ask your Yamaha dealer. erwise the engine may be damaged. a turnover. To start the engine after a...
To shift the transmission into the neu- cator light should come on. If not, tral position ( ), press the shift pedal ask a Yamaha dealer to check the down repeatedly until it reaches the electrical circuit. end of its travel, and then slightly raise 3.
Operation and important riding points ECA10261 EAU16811 EAU16842 Tips for reducing fuel con- Engine break-in NOTICE sumption There is never a more important period Even with the transmission in in the life of your engine than the period Fuel consumption depends largely on the neutral position, do not between 0 and 1600 km (1000 mi).
Much can be gained from the correct use and maintenance of a motorcycle. 1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME Comparison of wear on engine parts (piston, piston ring, cylinder, etc.)
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Operation and important riding points 3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT Fuel consumption With maintenance 100% Without maintenance Distance covered (km) Customer’s running cost...
If touching them. If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 16000 km, repeat the maintenance intervals starting from 4000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech- nical skills. EAUV0810...
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Periodic maintenance and adjustment ODOMETER READING (whichever comes first) ANNUAL 1000 km 4000 km 7000 km 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB CHECK 2 months 6 months 10 months 14 months 18 months Check for leakage. √ √...
Periodic maintenance and adjustment EAUU1326 General maintenance and lubrication chart ODOMETER READING (km) ANNUAL 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB 1000 km or 4000 km or 7000 km or CHECK or 14 or 18 2 months 6 months 10 months months months...
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Periodic maintenance and adjustment ODOMETER READING (km) ANNUAL 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB 1000 km or 4000 km or 7000 km or CHECK or 14 or 18 2 months 6 months 10 months months months Check tread depth and for dam- age.
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Engine oil filter ele- ment Check coolant level and vehicle √ √ √ √ √ for coolant leakage. 24 * Cooling system Change with Yamaha genuine Every 3 years coolant. Front and rear √ √ √ √ √ √ 25 * Check operation.
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Periodic maintenance and adjustment ODOMETER READING (km) ANNUAL 10000 km 13000 km ITEM CHECK OR MAINTENANCE JOB 1000 km or 4000 km or 7000 km or CHECK or 14 or 18 2 months 6 months 10 months months months Check operation. Check throttle grip free play, and √...
Periodic maintenance and adjustment EAU18724 Removing and installing the cowling and panels The cowling and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time the cowling or a panel needs to be re- moved and installed.
Periodic maintenance and adjustment EAUT1838 Checking the spark plug The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic main- tenance and lubrication chart.
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4. Remove the spark plug as shown, diagnose such problems yourself. In- To install the spark plug with the spark plug wrench includ- stead, have a Yamaha dealer check 1. Clean the surface of the spark ed in the tool kit. the vehicle.
Periodic maintenance and adjustment EAU37576 4. If the engine oil is at or below the Engine oil and oil filter ele- minimum level mark, add suffi- ment cient oil of the recommended type The engine oil level should be checked to raise it to the correct level.
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Periodic maintenance and adjustment 7. Install the oil filter element cover by installing the bolts, then tight- ening them to the specified torque. Tightening torque: Oil filter element cover bolt: 10 N·m (1.0 kgf·m, 7.4 lb·ft) 1. Engine oil drain bolt 1.
EAU85450 Why Yamalube the recommended engine oil, and rial enters the crankcase. YAMALUBE oil is a Genuine YAMAHA then install and tighten the oil filler 10. Start the engine, and then let it idle Part born of the engineers’ passion cap.
If water has been and lubrication chart. added to the coolant, have a Yamaha dealer check the anti- EAU40047 freeze content of the coolant as To check the coolant level soon as possible, otherwise the 1.
Have a maintenance and lubrication chart. Yamaha dealer change the coolant. Clean the air filter element more fre- WARNING! Never attempt to remove quently if you are riding in unusually the radiator cap when the engine is wet or dusty areas.
Periodic maintenance and adjustment 7. Install the seat by installing the EAU34302 Adjusting the engine idling seat pin. speed 8. Install the panel. The engine idling speed must be checked and, if necessary, adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart.
1. Slide the rubber cover back. obtained as described above, have a 2. Loosen the locknut. Yamaha dealer make the adjustment. 3. To increase the throttle grip free play, turn the adjusting nut in di- rection (a). To decrease the throt- tle grip free play, turn the adjusting nut in direction (b).
To prevent this from occurring, have Tire air pressure 2 persons: your Yamaha dealer check and adjust The tire air pressure should be Front: the valve clearance at regular intervals. checked and, if necessary, adjusted Rear: before each ride.
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When a tire tread EWA10462 WARNING begins to show crosswise lines, have a Yamaha dealer replace The front and rear tires should be of the tire immediately. the same make and design, other- The replacement of all wheel...
5. Loosen the locknut at the crank- ride. If any damage is found, have case. a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A de- 1. Locknut formed or cracked wheel must be 2.
9. Install the cowling. 1. Front brake lever There should be no free play at the brake lever end. If there is free play, have a Yamaha dealer inspect the brake system. EWA14212 WARNING A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system.
Yamaha dealer. be checked before each ride. If opera- connected to the brake lever and brake tion is not smooth, have a Yamaha pedal. Check that the brake light dealer check the vehicle. comes on just before braking takes ef- fect.
EAUV0530 Checking the front and rear Checking the brake fluid level peared, have a Yamaha dealer replace brake pads Before riding, check that the brake fluid the brake pads as a set. is above the minimum level mark.
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Periodic maintenance and adjustment Rear brake Use only the specified brake flu- fluid level goes down suddenly, have a id; otherwise, the rubber seals Yamaha dealer check the cause before may deteriorate, causing leak- further riding. age. Refill with the same type of brake fluid.
4. If the drive chain slack is incorrect, Changing the brake fluid Drive chain slack adjust it as follows. NOTICE: Im- Have a Yamaha dealer change the The drive chain slack should be proper drive chain slack will brake fluid at the intervals specified in...
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Periodic maintenance and adjustment of the motorcycle and can lead Tightening torques: to chain slippage or breakage. Axle nut: To prevent this from occurring, 90 N·m (9.0 kgf·m, 66 lb·ft) Brake caliper bracket bolt: keep the drive chain slack with- 39 N·m (3.9 kgf·m, 29 lb·ft) in the specified limits.
Yamaha dealer at the intervals out, especially when riding in dusty or cated if necessary. If a cable is specified in the periodic maintenance wet areas.
Periodic maintenance and adjustment EAU23144 EAU23185 Recommended lubricants: Checking and lubricating the Checking and lubricating the Brake lever: brake and clutch levers brake pedal Silicone grease The operation of the brake and clutch The operation of the brake pedal Clutch lever: Lithium-soap-based grease levers should be checked before each should be checked before each ride,...
The operation of the centerstand and The swingarm pivots must be lubricat- sidestand should be checked before ed by a Yamaha dealer at the intervals each ride, and the pivots and metal-to- specified in the periodic maintenance metal contact surfaces should be lubri- and lubrication chart.
2. Hold the lower ends of the front fork does not operate smoothly, tion. WARNING! To avoid injury, fork legs and try to move them for- have a Yamaha dealer check or re- securely support the vehicle so ward and backward. If any free pair it.
Remove the battery cover by remov- burns. Avoid any contact with smoothly, have a Yamaha dealer ing the bolts and the quick fastener skin, eyes or clothing and al- check the wheel bearings.
To charge the battery 3. Fully charge the battery before in- EAU62445 Replacing the fuses Have a Yamaha dealer charge the bat- stallation. NOTICE: When install- tery as soon as possible if it seems to ing the battery, be sure to turn have discharged.
Sub fuse: If a headlight does not come on, have If the auxiliary light does not come on, 7.5 A Answer back fuse: a Yamaha dealer check its electrical have a Yamaha dealer check it. 10.0 A circuit. ECA16581 3. Turn the key to “ON” and turn on...
ECA10671 NOTICE If the tail/brake light does not come on, have a Yamaha dealer check it. It is advisable to have a Yamaha dealer perform this job. 1. Place the vehicle on the center- stand. 2. Remove panel A and B. (See page 7-8.)
Periodic maintenance and adjustment 3. Insert a new bulb into the socket EAUU1121 EAU24314 Replacing a rear turn signal Replacing the license plate by pushing it in. light bulb light bulb ECAU0081 NOTICE 1. Remove the rear turn signal lens 1.
Periodic maintenance and adjustment wheel and brake disc have been EAU24361 Front wheel removed, otherwise the brake pads will be forced shut. [ECA11073] EAU60841 To install the front wheel To remove the front wheel 1. Lift the wheel up between the fork EWA10822 legs.
Periodic maintenance and adjustment EAU25081 Rear wheel A rubber mallet may be useful to tap the wheel axle out. EAU66621 7. Remove the wheel. NOTICE: Do To remove the rear wheel not apply the brake after the EWA10822 wheel and brake disc have been WARNING removed, otherwise the brake To avoid injury, securely support the...
90 N·m (9.0 kgf·m, 66 lb·ft) self. However, should your motorcycle Brake caliper bracket bolt: require any repair, take it to a Yamaha 39 N·m (3.9 kgf·m, 29 lb·ft) Locknut: dealer, whose skilled technicians have 7 N·m (0.7 kgf·m, 5.2 lb·ft)
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the compression. 4. Compression The engine does not start. There is compression.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool- ant as soon as possible.
Be ble. Rust and corrosion can develop ECA10773 even if high-quality components are sure to consult a Yamaha dealer for NOTICE advice on what products to use be- used. A rusty exhaust pipe may go un-...
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Motorcycle care and storage off any detergent residue using shield. Test the product on a 2. Apply a corrosion protection spray small hidden part of the wind- plenty of water, as it is harmful on all metal, including chrome- to plastic parts. shield to make sure that it does and nickel-plated, surfaces to pre- Do not use any harsh chemical...
Contaminants on the brakes or tires dry place and, if necessary, protect it can cause loss of control. Consult a Yamaha dealer for ad- against dust with a porous cover. Be Make sure that there is no oil or vice on what products to use.
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Motorcycle care and storage 2. Fill up the fuel tank and add fuel e. Remove the spark plug cap stabilizer (if available) to prevent from the spark plug, and then Make any necessary repairs before the fuel tank from rusting and the install the spark plug and the storing the motorcycle.
Record the vehicle identification num- ber and the engine serial number in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.