Related Manuals for York Solution
Summary of Contents for York Solution
- Page 1 SOLUTION AIR HANDLING UNITS FIELD DISASSEMBLY AND REASSEMBLY Replaces 102.20-FA1 (303) Form 102.20-FA1 (1104) SOLUTION INDOOR AND OUTDOOR MODELS 27X27 THROUGH 132X138 LDO9624 INDOOR UNIT LDO9688 OUTDOOR UNIT...
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Page 2: Read Before Proceeding
YORK’s pub lished spec i fi ca tions and must be per formed only by qual i fi ed YORK personnel. YORK will not be re spon si ble for dam ag es/problems re sult ing from im prop er con nec tions to the con trols or ap pli ca tion of im prop er con trol sig nals. - Page 3 FORM 102.20-FA1 (1104) Table 1 - Fasteners for Solution Units PART DESCRIPTION WHERE USED NUMBER 021-01168-000 WASH LK TH INT 5/8 STL ZINC PLTD., STD. C-76 Blower Mounting 021-01248-000 WASHER PLAIN 5/16 ID X 3/4 OD X 0.065 NOM THK : STEEL...
- Page 4 FORM 102.20-FA1 (1104) Table 1 - Fasteners for Solution Units (Continued) PART DESCRIPTION WHERE USED NUMBER 021-19582-000 SCR, PAN HD PHLPS, MACH, #10-32 X 1/2 LG, STL ZINC PLTD, WITH Mounting Kit, 500VA / 150VA Control CAPTIVE INTERNAL TOOTH WASHER Transformer &...
- Page 5 FORM 102.20-FA1 (1104) Table 2 - Gasket/Caulk/Adhesive/Grommet for Solution Units PART DESCRIPTION WHERE USED NUMBER 026-30458-000 Connector, Flex Fabric 8" Between fan opening and opening in panel 010-01017-010 Caulk, Sikafl ex, 221 SF, Sika Corp or Equal Corner connectors & raceway; inside corners where corner connector, raceway and panels meet;...
- Page 6 FORM 102.20-FA1 (1104) Table 2 - Gasket/Caulk/Adhesive/Grommet for Solution Units (cont.) PART DESCRIPTION WHERE USED NUMBER 028-11871-000 Grommet, Supply/Return Coil Header, 1/8” Coil header panel, for 2.50” And 2.00” Connections PVC, for 2.50” And 2.00” Connections 028-11872-000 Grommet, Supply/return Coil HEADER, 1/8”...
- Page 7 These general breakdown instructions are for a tiered unit. Each unit may vary in confi guration and components, therefore some portions or statements may not pertain to the unit you are working with. Refer to your YORK International Sales Offi ce if additional information is required.
- Page 8 _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ _____________________________________ YORK INTERNATIONAL...
- Page 9 Remove as complete Door/Frame Assemblies. On Outdoor Units, allow Perma Gum/Butyl Tape to properly release by removing Door/Frame Assembly slowly. Failure to do so may result in damage to frame. FIG. 4 - DISCONNECT FAN DISCHARGE FLEX CONNECTOR YORK INTERNATIONAL...
- Page 10 10. REMOVE FAN ASSEMBLY a) Remove 16 screws from 2 isolator rails. b) Detach wireways at top panel(s). Remove screws 16 pl. FIG. 6 - REMOVE TOP PANELS FIG. 8 - REMOVE SCREWS FROM ISOLATOR RAILS YORK INTERNATIONAL...
- Page 11 When using a forklift, it may be neces- sary to block fan assembly to provide enough clearance for tines. d) Set fan assembly on 4” x 4” blocking to protect FIG. 12 - REMOVE BOTTOM RACEWAYS fan isolator bolts. YORK INTERNATIONAL...
- Page 12 Remove rubber grommets from around coil connectors prior to removing panels. FIG. 13 - REMOVE BOTTOM FRONT END PANEL(S) FIG. 15 - REMOVE GROMMET(S) b) Remove side panel(s) from right side. c) Remove side panel(s) from left side. YORK INTERNATIONAL...
- Page 13 Leave control devices attached to the panel(s). coil if possible. a) Remove screws connecting coil to bulkhead on the air entering side. FIG. 17 - REMOVE WIREWAY c) Remove light assembly. FIG. 18 - REMOVE SCREWS SECURING COIL YORK INTERNATIONAL...
- Page 14 20. REMOVE BOTTOM TIER RACEWAYS a) Remove 3/16" hex allen head screws from bot- tom of vertical raceways. FIG. 20 - BLOCK COIL FIG. 22 - REMOVE 3/16" HEX ALLEN SCREWS b) Separate raceway assembly from base and set aside. YORK INTERNATIONAL...
- Page 15 FIG. 24 - REMOVE HARDWARE AT LIFTING LUG side of unit base.) c) Flip unit bottom up. b) Separate base at shipping splits. d) Remove screws from bottom of fl oor panel(s) into raceways. e) Remove fl oor panel(s). YORK INTERNATIONAL...
- Page 16 FORM 102.20-FA1 (1104) If coil segment is to be disassembled, DO NOT remove bottom raceway from drain pan on drain connection end. FIG. 27 - REMOVE SCREWS FROM BOTTOM OF FLOOR PANEL(S) YORK INTERNATIONAL...
- Page 17 Delay this step if the unit is a tiered or stacked unit until the bottom tier is completely assembled and the upper tier base is installed on top of it. YORK INTERNATIONAL...
- Page 18 Tape), P/N 013-02976-000 for Outdoor Unit and Neo- prene Gasket, P/N 028-11873-010 for Indoor Unit. If drain pan has not been removed from unit base dur- ing disassembly, fi eld testing is not required. YORK INTERNATIONAL...
- Page 19 FORM 102.20-FA1 (1104) NOTES YORK INTERNATIONAL...
- Page 20 P.O. Box 1592, York, Pennsylvania USA 17405-1592 Tele. 800-861-1001 Subject to change without notice. Printed in USA Copyright © by York International Corporation 2004 www.York.com ALL RIGHTS RESERVED Form 102.20-FA1 (1104) Replaces 102.20-FA1 (303)
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Page 21: Where Used
Supersedes: 102.20-FA1 (LS01) (605) LITERATURE SUPPLEMENT File with: 102.20-FA1 (1104) Subject: Fastener List and Gasket/Caulk/Adhesive List for Solution Air Handler, Field Disassembly and Reassembly General - Replace the Fasteners List on pages 3 and 4 and the Gasket/Caulk/Adhesive List on Pages 5 and 6 with the following charts. - Page 22 FORM 102.20-FA1 (LS01) Table 1 - Fasteners for Solution Units (cont.) PART DESCRIPTION WHERE USED NUMBER 021-19597-000 SCREW, HEX, THREAD FORMING, 5/16” x 3/4”, SS Fan Skid, Coil Supports, Coil Blockoff to Coil Casing 021-01155-000 WASHER, LOCK, INTERNAL TOOTH, 3/8”, ZINC PLTD.
- Page 23 FORM 102.20-FA1 (LS01) FIELD SERVICE PARTS Table 2 - Gasket/Caulk/Adhesive/Grommet for Solution Units PART DESCRIPTION WHERE USED NUMBER GASKETS 028-11860-010 Gasket, Neoprene, Closed Cell, 1/2" W x 1/4" Indoor unit raceway channel (sides, ends & vertical) 028-11873-010 Gasket, Neoprene, Closed Cell, Grey, 3/4" W Panel to panel (vertical) on flange...
- Page 24 FIELD SERVICE PARTS Table 2 - Gasket/Caulk/Adhesive/Grommet for Solution Units (cont.) PART DESCRIPTION WHERE USED NUMBER CAULKS 013-02966-011 Caulk, Urethane, Gray, Manus-bond, 75-AM Corner connectors & raceway; inside corners where 100ZTU (Same as Urethane, Gray, Sikaflex corner connector, raceway and panels meet; wireway and 221) bulkhead seal;...