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Operation & Safety
Keep this manual with the machine at all times.
Copyright ©
ANSI
AS/NZS GB MOL70
Manual
Original Instructions -
Model
ES2632, ES3246
PVC 2304
31221577
April 10, 2023 - Rev A

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Summary of Contents for JLG ES2632

  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. Model ES2632, ES3246 PVC 2304 31221577 April 10, 2023 - Rev A Copyright © ANSI AS/NZS GB MOL70...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3: Foreword

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 4 It may also alert against unsafe practices. This decal will have a yellow background. NOTICE Indicates information or a company policy that relates directly or indirectly to the safety of personnel or protection of property. 31221577 ES2632, ES3246...
  • Page 5 NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.
  • Page 6 Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc. 13224 Fountainhead Plaza Hagerstown, MD 21742 or Visit www.jlg.com to find your local JLG office. In USA: Toll Free: 877-JLG-SAFE (877-554-7233) Outside USA: Phone: 240-420-2661 Fax: 301-745-3713 E-mail: ProductSafety@JLG.com...
  • Page 7: Revision Log

    REVISION LOG Description Date Revision April 10, 2023 Original Issue Other Publications Available Publication Publication Number 31221578 Service & Maintenance Manual 31221579 Illustrated Parts Manual ES2632, ES3246 31221577...
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  • Page 9: Table Of Contents

    Operating Characteristics and Limitations......39 Platform Loading ............... 39 Battery Charging..............39 MACHINE CONTROL LOCATIONS .......... 41 Ground Control Station............42 PLATFORM CONTROL STATION ..........45 Grade And Side Slope ............51 3.10 Platform Extension ............. 51 ES2632, ES3246 31221577...
  • Page 10 Platform Extension Handles ..........83 Platform Worklights............84 5.10 Magnetic Gate Latch............84 5.11 Workstation............... 85 5.12 Heavy Duty Tool Tray............86 SECTION 6 MACHINE SPECIFICATIONS AND OPERATOR MAINTENANCE ................87 General................87 Serial Number Identification ..........87 31221577 ES2632, ES3246...
  • Page 11 Tires and Wheels.............. 100 6.10 Diagnostic Trouble Codes (DTC) ......... 103 6.11 Radio Frequency (RF) Information........113 6.12 Supplemental Information Only Applicable to CE/UKCA Machines ................ 114 6.13 EC Declaration of Conformity..........115 6.14 UKCA Declaration of Conformity ........116 ES2632, ES3246 31221577...
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  • Page 13: Safety Precautions

    Read, understand, and study the Operation & Safety Manual in its entirety before operating the machine. For clarification, questions, or additional information regarding any portions of this manual, contact JLG Industries, Inc. • Only personnel who have received proper training regarding the inspection, application and operation of MEWPs (including recognizing and avoiding hazards associated with their operation) shall be authorized to operate a MEWP.
  • Page 14 Do not travel on unsupported surfaces. • This machine can be operated in nominal ambient temperatures of 0° F to 104° F (-20° C to 40° C). Consult JLG to optimize operation outside of this temperature range. 1.2.3 Machine Inspection •...
  • Page 15: Operation

    Do not allow personnel to tamper with or operate the machine from the ground with personnel in the platform, except in an emergency. • Do not carry materials directly on platform railing unless approved by JLG. • When two or more persons are in the platform, the operator shall be responsible for all machine operations.
  • Page 16 Prior to operation, ensure all gates and rails are fastened and secured in their proper position. • JLG Industries, Inc. recommends that all persons in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage point while operating this machine. For further information regarding fall protection requirements on JLG products, contact JLG Industries, Inc.
  • Page 17 Maintain a clearance of at least 10 ft (3m) between any part of the machine and its occupants, their tools, and their equipment from any electrical line or apparatus carrying up to 50,000 volts. One foot additional clearance is required for every additional 30,000 volts or less. ES2632, ES3246 31221577...
  • Page 18 • Never exceed the maximum platform capacity as specified on the platform. Keep all loads within the confines of the platform, unless authorized by JLG. • Keep the chassis of the machine a minimum of 2 ft (0.6m) from holes, bumps, drop- offs, obstructions, debris, concealed holes, and other potential hazards at the ground level.
  • Page 19 Do not increase the platform size with unauthorized modifications, deck extensions, or attachments. WARNING Do not operate the machine when wind conditions exceed specifications shown in the General Specifications section of this manual or as shown on the capacity placard on the platform billboard. ES2632, ES3246 31221577...
  • Page 20 During operation, keep all body parts inside platform railing. • Keep hands and limbs out of the scissor arm assembly during operation and when elevated without safety prop engaged. • Always post a lookout when driving in areas where vision is obstructed. 31221577 ES2632, ES3246...
  • Page 21: Towing, Lifting, And Hauling

    • When lifting machine with a forklift, position forks only at designated areas of the machine. Lift with a forklift of adequate capacity. • Refer to the Machine Operation section of this manual for lifting information. ES2632, ES3246 31221577...
  • Page 22: Maintenance

    Wear gloves to help protect hands from spraying fluid. • Use only replacement parts or components that are approved by JLG. To be considered approved, replacement parts or components must be identical or equivalent to original parts or components.
  • Page 23 Immediately rinse any contacted area with clean water and seek medical attention. • Charge batteries only in a well ventilated area. • Avoid overfilling the battery fluid level. Add distilled water to batteries only after the batteries are fully charged. ES2632, ES3246 31221577...
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  • Page 26: User Responsibilities, Machine Preparation, And Inspection

    2.1.3 Operator Responsibility The operator must be instructed that they have the responsibility and authority to shut down the machine in case of a malfunction or other unsafe condition of either the machine or the job site. 31221577 ES2632, ES3246...
  • Page 27: Preparation, Inspection, And Maintenance

    6. Accessories and optional equipment. PREPARATION, INSPECTION, AND MAINTENANCE The following table covers machine inspections and maintenance required by JLG Industries, Inc. Consult local regulations for further requirements for MEWPs. The frequency of inspections and maintenance must be increased as necessary when the machine is used in a harsh or hostile environment, if the machine is used with increased frequency, or if the machine is used in a severe manner.
  • Page 28: Pre-Start Inspection

    Manual Service & Mainte- nance Manual Note: Inspection forms are available from JLG. Use the Service & Maintenance Manual to perform inspections. NOTICE JLG Industries, Inc. recognizes a factory trained service technician as a person who has successfully completed the JLG Service Training School for the specified JLG product model.
  • Page 29 10. Platform Gate – Keep gate and surrounding area clean and unobstructed. Ensure the gate closes properly and is not bent or damaged. Keep gate closed at all times except when entering/ exiting the platform and loading/unloading materials. ES2632, ES3246 31221577...
  • Page 30: Walk-Around Inspection

    User Responsibilities, Machine Preparation, and Inspection 11. Lanyard Anchorage Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage points (1). WARNING If the machine does not operate properly, turn off the machine immediately! Report the problem to the proper maintenance personnel.
  • Page 31 Placards secure and legible, control lever and switches return to neutral when activated and released, and emergency stop switch function properly, required manual(s) in storage box. 11. Safety Prop – Refer to Inspection Note. 12. Platform Manual Descent – Refer to Inspection Note. ES2632, ES3246 31221577...
  • Page 32: Function Check

    (T-handle located at rear of machine next to the battery charger) lowers the platform. d. Verify the Pothole Protection bars are fully lowered when the platform is raised. SC000125A SC000126A Platform Elevated — Pothole Bars Fully Lowered Platform Fully Lowered - Pothole Bars Raised 31221577 ES2632, ES3246...
  • Page 33 Table 4. High Drive Cutout Height MODEL HIGH DRIVE SPEED CUTBACK DRIVE SPEED REDUCTION HEIGHT ES2632 55 in (1.40 m) 3.0 mph to 0.5 mph (4.8 kph to 0.8 kph) ES3246 62 in (1.57 m) ES2632, ES3246 31221577...
  • Page 34 Note: When the tilt indicator warning is activated, drive and lift up functions are disabled and the platform must be fully lowered (stowed) to drive. Table 5. ES2632 — Tilt Activation Setting TILT SETTING TILT SETTING...
  • Page 35 TILT SETTING (Front to MARKET Maximum Platform Elevation (Side to Side) Back) * Machine ES2632 does not have outdoor functionality in the AUS market. Table 6. ES3246 — Tilt Activation Setting TILT SETTING TILT SETTING (Front to MARKET Maximum Platform Elevation...
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  • Page 38: Machine Controls, Indicators, And Operation

    Ground controls operate lift up and down functions only. Except for performing inspections and function checks, ground controls are to be used only in an emergency to lower the platform to the ground should the operator in the platform be unable to do so. 31221577 ES2632, ES3246...
  • Page 39: Operating Characteristics And Limitations

    3. All machine systems are functioning properly. 3.3.3 Stability This machine, as originally manufactured by JLG and operated within its rated capacity on a smooth, firm surface, within the limits of the maximum operating slope, provides a stable aerial platform for all platform positions.
  • Page 40 MDI battery charger status panel are illuminated. Note: If the charger is left plugged in, the charger will automatically restart a com- plete charge cycle if the battery voltage drops below a minimum voltage, or if 30 days has elapsed. 31221577 ES2632, ES3246...
  • Page 41: Machine Control Locations

    Machine Controls, Indicators, and Operation MACHINE CONTROL LOCATIONS 1. Platform Control Station 4. A/C Plug (Battery Charger Input) 2. Ground Control Station 5. Platform Manual Descent 3. Side Compartment Door Latch (Both Sides) 6. A/C Plug (Platform A/C Receptacle Outlet Box) ES2632, ES3246 31221577...
  • Page 42: Ground Control Station

    Ground Control Station. When the switch is turned to the platform position (2), power is supplied to the controls at the Platform Control Station. The switch should be set to the off position (3) when not using machine or parking the machine overnight. 31221577 ES2632, ES3246...
  • Page 43 Note: When ambient temperatures are below freezing, the LSS will have a reduction in available capacity. This will trigger the LSS before achieving the maximum allow- able capacity. ES2632, ES3246 31221577...
  • Page 44 Note: There will be a brief delay between switch activation and movement of the platform. When operating platform from the ground controls, activate the Lift/Lower switch to up position and hold to raise platform, or down position and hold to lower an elevated platform. Release to stop all movement. 31221577 ES2632, ES3246...
  • Page 45: Platform Control Station

    Machine Controls, Indicators, and Operation PLATFORM CONTROL STATION OAD00771 ES2632, ES3246 31221577...
  • Page 46 Steer Switch - The steer switch is a thumb-operated switch located at the top of the joystick controller handle. Depressing the switch to the right will steer the wheels to the right. Depressing the switch to the left will steer the wheels to the left. Joystick Controller - This controls drive and lift. 31221577 ES2632, ES3246...
  • Page 47 Indoor/Outdoor Operation Indicator The Indoor (GREEN) indicator and the Outdoor (YELLOW) indicator displays which mode the machine is currently set to operate in. Indoor/Outdoor Operation Mode Switch This button will toggle between the indoor/outdoor operation modes. ES2632, ES3246 31221577...
  • Page 48 When released, the switch will return to the center-off position and the wheels will remain in the previously selected position. To return the wheels to the center position, the switch must be activated in the opposite direction until the wheels are centered. 31221577 ES2632, ES3246...
  • Page 49 If the code cannot be cleared by the operator, the machine will require service by a qualified JLG mechanic. Tilt Indicator Warning Light and Alarm A red warning light on the control panel illuminates and an audible alarm sounds when the chassis is at or beyond the tilt cutout settings.
  • Page 50 When activated, allowable platform height will be shown in one of three height ranges, depending on the amount of tilt detected by the machine’s tilt sensor. See tables in Section 2 for tilt angle - platform operating height restrictions. 31221577 ES2632, ES3246...
  • Page 51: Grade And Side Slope

    1. Press foot down on locking mechanism lever (1) until it clears the forward platform extension lock (4 or 5). 2. Grasp the top handrails (2) and pull back until it the locking mechanism pin locks into the rear platform extension lock (3). ES2632, ES3246 31221577...
  • Page 52: Platform Rails Fold-Down Procedure (If Equipped)

    Machine Controls, Indicators, and Operation SC000124A 3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED) 3.11.1 Platform with Rail-in-Rail Extension Deck 31221577 ES2632, ES3246...
  • Page 53 If driving machine with the platform control station from ground, do not hang the control box on any part of the machine while driving. Hold the control box and keep at least 3 ft (1 m) distance from machine. ES2632, ES3246 31221577...
  • Page 54 Note: When setting platform side rails back to upright position be certain the exten- sion platform rail guide is interlocked with the main platform rail once both rails are completely upright. 31221577 ES2632, ES3246...
  • Page 55: Platform Manual Descent

    Keep hands and arms out of the path of the scissor arms and platform while lowering. 2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to the desired level, allow the T-handle to return to its closed position. ES2632, ES3246 31221577...
  • Page 56: Parking And Stowing Machine

    4. At the ground control station, depress emergency stop switch to the off position. 5. If necessary, cover the platform control box, instruction placards, caution and warning decals so that they will be protected from hostile environment. 31221577 ES2632, ES3246...
  • Page 57: Machine Lifting And Tie Down

    First adjust the width of the forklift truck lifting tines to fit the machine forklift pockets. Then slide the tines into the forklift pockets and carefully lift machine. ES2632, ES3246 31221577...
  • Page 58 (stowed position) and secure the machine to the truck or trailer deck. There are two tie-down/lift lugs at the rear of the machine, and two tie-downs and one lifting lug at the front of the machine. 31221577 ES2632, ES3246...
  • Page 59: Towing

    Machine Controls, Indicators, and Operation OAD00730 3.15 TOWING 3.15.1 Push Button Brake Release OAD02790 ES2632, ES3246 31221577...
  • Page 60: Beacons

    3.16.2 Amber Beacon This amber-colored beacon flashes at a constant rate to alert those nearby that the machine is in an active work state. The device may also use different flash patterns to identify specific machine alerts. 31221577 ES2632, ES3246...
  • Page 61: Clearsky Smart Fleet

    Refer to the Access Control and Beacons sections of this manual for more information. Visit the ClearSky section of the JLG website for more resources and information about accessing web portal or mobile app data. 3.18 ACCESS CONTROL - CLEARSKY SMART FLEET™ (IF...
  • Page 62: Safety Decal Locations

    Machine Controls, Indicators, and Operation Note: Restricted functionality may occur if the CS550 (ClearSky® LED Motion / Amber Beacon) is damaged or removed. A protective cage is available through JLG. Machines equipped with ClearSky Smart Fleet Access Control are also equipped with the CS550.
  • Page 63: Safety Decal Legend

    Machine Controls, Indicators, and Operation OAD00691 25 16 17 , 40 Figure 6. Decal Installation - 2 of 2 3.20 SAFETY DECAL LEGEND ES2632, ES3246 31221577...
  • Page 64 Machine Controls, Indicators, and Operation 31221577 ES2632, ES3246...
  • Page 65 Machine Controls, Indicators, and Operation ES2632, ES3246 31221577...
  • Page 66 Machine Controls, Indicators, and Operation 31221577 ES2632, ES3246...
  • Page 67: Emergency Procedures

    INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details. • USA: 877-JLG-SAFE (554-7233) •...
  • Page 68: Platform Manual Descent

    The manual descent control T-handle is located on the left rear of the machine, just below the platform ladder. Look for the instruction decal located beside the release handle. The lowering procedure is as follows: 31221577 ES2632, ES3246...
  • Page 69: Clearsky Smart Fleet™ - Locked Out State

    If the CS550 (ClearSky® LED Motion / Amber Beacon) is removed from a machine or disconnected from the control system through damage, the machine may also be placed into a Locked Out state. NOTICE Contact the ClearSky Smart Fleet™ account owner if the machine is in a Locked Out state. ES2632, ES3246 31221577...
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  • Page 72: Accessories

    ✔ ✔ ✔ ✔ Heavy Duty Tool Tray ✔ ✔ ✔ ✔ ✔ ✔ ✔ Table 8. ES2632, ES3246 - Options/Accessories Relationship Table COMPATIBLE WITH INCOMPATIBLE ACCESSORY (Note 1) WITH Anti-Vandalism None Package DC/AC Power None Inverter Dual Rails, Anti-Vandalism Package, Inverter, Footswitch, Panel Electrician’s Tree...
  • Page 73 Heavy Duty Tool Tray SkySense Note 1: Any accessory not listed under “COMPATIBLE WITH” is assumed to be incompatible. Note 2: On the ES2632, two accessories may be installed simultaneously but must be mounted to opposite sides of the platform. ES2632, ES3246...
  • Page 74: Anti-Vandalism Package

    Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Figure 7. Platform Control Station 1. Lock Position (Covers Closed) 2. Covers Open Figure 8. Ground Control Station 1. Lock Position (Cover Closed) 2. Cover Open 31221577 ES2632, ES3246...
  • Page 75: Dc/Ac Power Inverter

    Output Power (Continuous): 900W Output Power (Surge): 1800W 7.5A Output Power (AC): AC Output: 117V+/– 10% Output Voltage (AC): 60 Hz Output Frequency: Type: Modified Sine Wave Output Reverse DC Polarity: 3 X 25A Replaceable Fuse Protection: ES2632, ES3246 31221577...
  • Page 76: Electrician's Tree

    Note: This accessory is rated for INDOOR USE only. INDOOR USE is use in areas shielded from wind so that there is no wind. 31221577 ES2632, ES3246...
  • Page 77 Check for loose nuts and bolts. If necessary, torque according to the Torque Chart specifications in Section 1 of the Service Manual. • Replace any missing or illegible decals. • Ensure release pins are intact and function properly. ES2632, ES3246 31221577...
  • Page 78: Footswitch

    Note: This accessory is only available for MOL70 specification machines. 5.5.1 Operation To operate a function, engage the footswitch and joystick trigger in any sequence before operating a function. 31221577 ES2632, ES3246...
  • Page 79: Panel Carrier

    Safety Precautions WARNING Multiple material-handling accessories can be installed but only one may be loaded at a time unless approved by JLG Industries, Inc. WARNING This accessory affects the overall platform capacity. Refer to the capacity decal and adjust accordingly.
  • Page 80: Pipe Racks

    Pipe Racks store pipe or conduit inside the platform in order to prevent rail damage and optimize platform utility. The accessory consists of two racks attached to the lower platform handrail with adjustable straps that secure the load in place. 31221577 ES2632, ES3246...
  • Page 81 WARNING This accessory affects overall platform capacity. Refer to capacity decals and adjust accordingly. Weight in racks plus weight in platform must not exceed rated capacity. NOTICE Retract platform extension before attaching pipe racks and loading material. ES2632, ES3246 31221577...
  • Page 82 4. To remove material, loosen and remove tie-down straps, then carefully remove material from racks. Note: Reinstall tie-down straps across any remaining material before continuing machine operations. 5. When not in use, remove locking pins, rotate racks 90 degrees to the stowed position, then secure locking pins. 31221577 ES2632, ES3246...
  • Page 83: Platform Extension Handles

    1. Swing both extension handles up 90° to the extend position. 2. While standing on the main platform, release the extension platform lock mechanism with one foot. 3. Grasp both handles and push platform extension out until locked in either of the two other locked extension positions. ES2632, ES3246 31221577...
  • Page 84: Platform Worklights

    The Platform Worklights accessory consists of two 12V lights mounted to the platform railings. 5.10 MAGNETIC GATE LATCH The Magnetic Gate Latch ensures the platform gate latches securely when closed. 5.10.1 Operation Grasp handle and swing gate open. Figure 9. Magnetic Gate Latch Assembly 31221577 ES2632, ES3246...
  • Page 85: Workstation

    Ensure the Workstation is secured to the platform. • Check for missing or damaged components. Replace if necessary. • Check for loose nuts and bolts. Torque to JLG Torque Chart Specifications if necessary. • Replace any missing or illegible decals.
  • Page 86: Heavy Duty Tool Tray

    This tool tray provides additional space for placement of tools and objects. Lift the tray up and over the platform billboard to rest on the rails. Return the tray to its stowed position when not in use. Note: The tool tray has a maximum capacity of 50 lb (22 kg). 31221577 ES2632, ES3246...
  • Page 87: Machine Specifications And Operator Maintenance

    The maintenance portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service & Maintenance Manual. SERIAL NUMBER IDENTIFICATION OAD00960 Figure 10. 2632 Serial Number Plate ES2632, ES3246 31221577...
  • Page 88: Machine Specifications

    32-46 sec 55-69 sec Rated Load Lift Down Time 32-40 sec 40-48 sec No Load 24-34 sec 33-41 sec Rated Load Ground Clearance PHP Deployed 0.91 in (23 mm) PHP Retracted 3.9 in (98 mm) Breakover Angle 12° 31221577 ES2632, ES3246...
  • Page 89 Stowed 3.63 ft (1.11 m) 4.24 ft (1.29 m) Elevated 25.5 ft (7.77 m) 32 ft (9.75 m) Safety Prop Engaged 7.15 ft (2.18 m) 8.50 ft (2.59 m) Rail Height (Platform Floor to Top of Rail) ES2632, ES3246 31221577...
  • Page 90 100 lb (445 N) 106 lb (472 N) * Machine ES2632 does not have outdoor functionality in the AUS market Note: INDOOR USE is use of a MEWP in areas shielded from wind so that there is no wind. OUTDOOR USE is use of a MEWP in an environment that can be exposed to wind.
  • Page 91 16.5 ft - 20.5 ft (5 m - 6.25 m) 1.50° 20.5 ft - 25.5 ft (6.25 m - 7.77 m) Note: Machine ES2632 does not have outdoor functionality in the AUS market. Table 10. ES3246 TILT SETTING TILT SETTING...
  • Page 92: Battery Maintenance And Charging

    Machine Specifications and Operator Maintenance 6.3.5 Tires DESCRIPTION ES2632 & ES3246 Lead Acid Voltage (24V System) 6V per battery Amp Hour Rating (@ 20 hr) 225 Ah 213 Ah 447 min 492 min Reserve Capacity Weight (per battery) 63 lb (28.6 kg)
  • Page 93 High State of Charge - (Bottom Panel - GREEN LED ON) - (Top Panel - GREEN LED Flashing) • Charge Complete - (Bottom Panel - GREEN LED ON) - (Top Panel - GREEN LED ON) • Fault Indicator - (RED LED ON) • External Error Condition Caution - (AMBER LED Flashing) ES2632, ES3246 31221577...
  • Page 94 Battery Charging - (30%-60%-90% RED LED ON) • Charge Complete - (GREEN LED ON) • No Battery Detected - (30% RED Blinking) • Overall Timer Shutdown - (30-60-90% RED LEDs Blinking) • Internal OverTemp Shutdown - (30 - 90% RED LEDs Blinking) 31221577 ES2632, ES3246...
  • Page 95: Battery Quick-Disconnect

    50° F to 210° F (+10° C to +99° C) 20W-20 Note: Aside from JLG recommendations, it is not advisable to mix oils of different brands or types, as they may not contain the same required additives or be of comparable viscosities.
  • Page 96 6.36 cSt — at 100° F 80 SUS — at 210° F 43 SUS cp at -18°C — 2700 Viscosity Index Operating Temp — -20° F (-29° C) to 200° F (93° C) 6.6.5 Hydraulic Oil Operating Chart 31221577 ES2632, ES3246...
  • Page 97: Safety Prop

    Machine Specifications and Operator Maintenance Note: Machine operation using non-JLG approved hydraulic fluids or operation out- side of the temperature boundaries outlined in the Hydraulic Fluid Operation Chart may result in premature wear or damage to components of the hydraulic system.
  • Page 98 Machine Specifications and Operator Maintenance OAD00780 Figure 12. Prop Disengaged 31221577 ES2632, ES3246...
  • Page 99: Hydraulic Oil Check Procedure

    4. Remove filler cap and add proper grade of oil. Fill until oil level is close to the maximum level (2). Do not overfill. Note: Take precautions so impurities (dirt, water, etc.) cannot enter the hydraulic sys- tem while filler/filter cap is removed. ES2632, ES3246 31221577...
  • Page 100: Tires And Wheels

    The tires and rims installed on machines are to be inspected daily as part of the daily walk-around inspection. JLG requires that the daily walk-around inspection be performed at each operator change during a shift and at each shift change.
  • Page 101 JLG recommends that any replacement tire be the same size and brand as originally installed on the machine or offered by JLG as an approved replacement. Please refer to the JLG Parts Manual for the part number of the approved tires for a particular machine model.
  • Page 102 5. Wheel mounting bolts should be torqued after the first 50 hours of operation and after each wheel removal. Check torque every 3 months or 150 hours of operation. 1. Wheel and Tire Assembly 2. Wheel Bolts (5) 3. Hub 31221577 ES2632, ES3246...
  • Page 103: Diagnostic Trouble Codes (Dtc)

    The more detailed three to five digit code numbers in the DTC column of the following tables are only indicated on a JLG handheld diagnostic analyzer connected to the machine, or on the Ground Control Station - MDI indicator, if equipped.
  • Page 104 Machine Specifications and Operator Maintenance 31221577 ES2632, ES3246...
  • Page 105 Machine Specifications and Operator Maintenance ES2632, ES3246 31221577...
  • Page 106 Machine Specifications and Operator Maintenance 31221577 ES2632, ES3246...
  • Page 107 Machine Specifications and Operator Maintenance ES2632, ES3246 31221577...
  • Page 108 Machine Specifications and Operator Maintenance 31221577 ES2632, ES3246...
  • Page 109 Machine Specifications and Operator Maintenance ES2632, ES3246 31221577...
  • Page 110 Machine Specifications and Operator Maintenance 31221577 ES2632, ES3246...
  • Page 111 Machine Specifications and Operator Maintenance ES2632, ES3246 31221577...
  • Page 112 Machine Specifications and Operator Maintenance 31221577 ES2632, ES3246...
  • Page 113: Radio Frequency (Rf) Information

    Consequently, a person within 20 cm (8 inches) of a CS550 that is connected to machine battery power could expose that person to RF energy in excess of what has been established by the ISED RF exposure guidelines. ES2632, ES3246 31221577...
  • Page 114: Supplemental Information Only Applicable To Ce/Ukca Machines

    The vibration total value to which the hand-arm system is subjected does not exceed 2,5 m/s . The highest root mean square value of weighted acceleration to which the whole body is subjected does not exceed 0,5 m/s 31221577 ES2632, ES3246...
  • Page 115: Ec Declaration Of Conformity

    EN 61000-6-2:2005 • EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2006/42/EC — Machinery Directive • 2014/30/EU — EMC Directive • 2014/53/EU — RED Directive (If fitted with optional equipment) Note: This declaration conforms with the requirements of annex II-A of the council di- rective 2006/42/EC.
  • Page 116: Ukca Declaration Of Conformity

    EN 60204-1:2018 • EN 280:2013+ A1:2015 • EN ISO 12100:2010 JLG Industries, Inc. hereby declares that the above mentioned machine conforms with the requirements of: • 2008 No. 1597 - Supply of Machinery (Safety) Regulations 2008 • 2016 No. 1091 - Electromagnetic Compatibility Regulations 20165 •...
  • Page 117 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 118 Inspection, Maintenance and Repair Log...
  • Page 120 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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