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Related Manuals for Aerotech ABL1000WB Series
Summary of Contents for Aerotech ABL1000WB Series
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Page 1: Abl1000Wb Hardware Manual
ABL1000WB Hardware Manual Revision: 1.00.00... - Page 2 This manual contains proprietary information and may not be reproduced, disclosed, or used in whole or in part without the express written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only and may be trademarks of their respective companies.
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Page 3: Table Of Contents
3.4. Limits, Marker, and Machine Direction 3.5. Motor and Feedback Phasing Chapter 4: Maintenance 4.1. Service and Inspection Schedule 4.2. Cleaning and Lubrication 4.2.1. Cleaning Process 4.3. Troubleshooting Appendix A: Warranty and Field Service Appendix B: Revision History Index www.aerotech.com... -
Page 4: List Of Figures
Payload and Multi-Axis Stage Mounting Holes Figure 3-1: Motor and Feedback Wiring Figure 3-2: Machine Direction Figure 3-3: Hall Phasing Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) Figure 4-1: Air Bearing Surfaces Require Periodic Cleaning www.aerotech.com... -
Page 5: List Of Tables
ABL1000WB Hardware Manual Table of Contents List of Tables Table 1-1: Model Numbers and Ordering Options Table 1-2: Environmental Specifications Table 1-3: ABL1000WB Series Specifications Table 1-4: Air Specifications Table 3-1: Motor and Feedback Connector Table 3-2: Feedback Specifications Table 3-3:... - Page 6 Table of Contents ABL1000WB Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 7: Safety Procedures And Warnings
If you do not understand the information in this manual, contact Aerotech Global Technical SupportThis product has been designed for light industrial manufacturing or laboratory environments. The protection provided by the equipment could be impaired if the product is used in a manner not specified by the manufacturer. - Page 8 Safety ABL1000WB Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 9: Eu Declaration Of Incorporation
ABL1000WB Hardware Manual Declaration of Conformity EU Declaration of Incorporation Manufacturer: Aerotech, Inc. 101 Zeta Drive Pittsburgh, PA 15238-2811 herewith declares that the product: ABL1000WB Stage is intended to be incorporated into machinery to constitute machinery covered by the Directive 2006/42/EC as amended;... - Page 10 Declaration of Conformity ABL1000WB Hardware Manual This page intentionally left blank. www.aerotech.com...
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Page 11: Chapter 1: Overview
Overview Chapter 1: Overview N O T E : Aerotech continually improves its product offerings; listed options may be superseded at any time. All drawings and illustrations are for reference only and were complete and accurate as of this manual’s release. Refer to www.aerotech.com for the most up-to-date information. -
Page 12: Environmental Specifications
Operating: 0 m to 2,000 m (0 ft to 6,562 ft) above sea level Altitude Contact Aerotech if your specific application involves use above 2,000 m or below sea level. Use the system in a low vibration environment. Excessive floor or acoustical vibration Vibration can affect system performance. -
Page 13: Basic Specifications
(7) Maximum expected air consumption for single axis. NOTE: Specifications are for single-axis systems measured 25 mm above the tabletop; performance of multi-axis system is payload and workpoint dependent. Consult the Aerotech factory for multi-axis or non-standard applications. www.aerotech.com Chapter 1... -
Page 14: Air Requirements
ABL1000WB Hardware Manual 1.4. Air Requirements The quality of the air that you supply to the stage is important to the operation of the stage. Aerotech recommends that you connect the air supply to the air inlet with a polyurethane air hose. -
Page 15: Chapter 2: Installation
Allowing it to stabilize to room temperature will ensure that all of the alignments, preloads, and tolerances are the same as they were when tested at Aerotech. Use compressed nitrogen or clean, dry, oil-less air to remove any dust or debris that has collected during shipping. -
Page 16: Figure 2-1: Shipping Clamps
Mechanical Specifications and Installation ABL1000WB Hardware Manual Figure 2-1: Shipping Clamps N O T E : After removing the shipping brackets, retain them for future use. Do not transport or ship the ABL1000WB without the shipping brackets attached. Chapter 2 www.aerotech.com... -
Page 17: Dimensions
ABL1000WB Hardware Manual Mechanical Specifications and Installation 2.2. Dimensions Figure 2-2: ABL1000WB Dimensions www.aerotech.com Chapter 2... -
Page 18: Securing The Stage To The Mounting Surface
3. Mount the stage to the base with M5 screws. The number of mounting holes depends on stage travel. 4. After half of the mounting screws are installed, move the stage to the opposite end of travel to access the remaining screws. Repeat the installation process for these holes. Chapter 2 www.aerotech.com... -
Page 19: Figure 2-3: Surface Mounting Holes
ABL1000WB Hardware Manual Mechanical Specifications and Installation Figure 2-3: Surface Mounting Holes www.aerotech.com Chapter 2... -
Page 20: Attaching The Payload To The Stage
N O T E : If your ABL1000WB was purchased with Aerotech controls, it might have been tuned with a representative payload based on the information provided at the time of order. If the ABL1000WB is started up without a payload, the servo gains provided by Aerotech with the shipment may not be appropriate and servo instability can occur. -
Page 21: Chapter 3: Electrical Specifications And Installation
Aerotech motion control systems are adjusted at the factory for optimum performance. When the ABL1000WB is part of a complete Aerotech motion control system, setup usually involves connecting the ABL1000WB to the appropriate drive chassis with the cables provided. Labels on the system components usually indicate the appropriate connections. -
Page 22: Motor And Feedback Connector
Stages equipped with standard motors and encoders come from the factory completely wired and assembled. N O T E : Refer to the other documentation accompanying your Aerotech equipment. Call your Aerotech representative if there are any questions on system configuration. -
Page 23: Table 3-1: Motor And Feedback Connector
Hall Effect sensor, phase B Frame ground Motor Phase A (internally connected to Pin 11) Motor Phase B (internally connected to Pin 12) Motor Phase C (internally connected to Pin 13) Mating Connector Aerotech P/N Third Party P/N Backshell ECK00656 Amphenol #17E-1726-2 Connector... -
Page 24: Motor And Feedback Wiring
All motor and controller manufacturers have their own designations for motor phases A/B/C and Hall signals A/B/C (refer to Section 3.5. for motor phasing). Shielded cables are required for the motor and feedback connections. Figure 3-1: Motor and Feedback Wiring Chapter 3 www.aerotech.com... -
Page 25: Motor And Feedback Specifications
Digital Resolution -E1 with x4000 Interpolation 20 µm 5 nm -E1 with x16000 Interpolation 1.25 nm -E2 with x4000 Interpolation 4 µm 1 nm -E2 with x16000 Interpolation 0.25 nm NOTE: Quadrature decoding included in interpolated resolution calculations www.aerotech.com Chapter 3... -
Page 26: Table 3-4: Abl1000Wb Motor Specifications
4. Force constant and motor constant specified at stall 5. All Aerotech amplifiers are rated Apk; use force constant in N·m/Apk when sizing. 6. Values shown @ 100°C rise above a 25°C ambient temperature, with motor mounted to the specified aluminum heat sink. -
Page 27: Limits, Marker, And Machine Direction
Electrical Specifications and Installation 3.4. Limits, Marker, and Machine Direction Aerotech stages are configured to have positive and negative "machine" directions. The machine direction defines the phasing of the feedback and motor signals and is dictated by the stage wiring (refer to Section 3.5. -
Page 28: Motor And Feedback Phasing
Electrical Specifications and Installation ABL1000WB Hardware Manual 3.5. Motor and Feedback Phasing Motor phase voltage is measured relative to the virtual wye common point. Figure 3-3: Hall Phasing Chapter 3 www.aerotech.com... -
Page 29: Figure 3-4: Analog Encoder Phasing Reference Diagram
ABL1000WB Hardware Manual Electrical Specifications and Installation Figure 3-4: Analog Encoder Phasing Reference Diagram Figure 3-5: Encoder Phasing Reference Diagram (Standard) www.aerotech.com Chapter 3... - Page 30 Electrical Specifications and Installation ABL1000WB Hardware Manual This page intentionally left blank. Chapter 3 www.aerotech.com...
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Page 31: Chapter 4: Maintenance
Maintenance Chapter 4: Maintenance The ABL1000WB series stages are designed to require minimum maintenance. Due to the non-contact air bearing design, there are no friction surfaces or dynamic seals to wear or require lubrication. However, it is important to clean the bearing surfaces and encoder strips to maintain the accuracy of the stage. This chapter will detail the cleaning and lubrication process and specify recommended cleaning solvents. -
Page 32: Cleaning Process
3. This should expose all previously covered surfaces. Repeat the cleaning process. Restore power to the stage after all solvents are fully dry. Figure 4-1: Air Bearing Surfaces Require Periodic Cleaning Chapter 4 www.aerotech.com... -
Page 33: Troubleshooting
Encoder (sine and cosine) signal connections (refer to and Controller Stage moves documentation). uncontrollably Motor Connections (refer to and the Controller documentation). Gains misadjusted (refer to the Controller documentation). Stage oscillates or squeals Encoder signals (refer to the Controller documentation). www.aerotech.com Chapter 4... - Page 34 Maintenance ABL1000WB Hardware Manual This page intentionally left blank. Chapter 4 www.aerotech.com...
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Page 35: Appendix A: Warranty And Field Service
Aerotech makes no warranty that its products are fit for the use or purpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed to Aerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’s... - Page 36 Aerotech's approval. On-site Warranty Repair If an Aerotech product cannot be made functional by telephone assistance or by sending and having the customer install replacement parts, and cannot be returned to the Aerotech service center for repair, and if Aerotech determines the problem could be warranty-related, then the following policy applies:...
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Page 37: Appendix B: Revision History
ABL1000WB Hardware Manual Revision History Appendix B: Revision History Revision General Information 1.00.00 New Manual www.aerotech.com Appendix B... - Page 38 Revision History ABL1000WB Hardware Manual This page intentionally left blank. Appendix B www.aerotech.com...
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Page 39: Index
Specifications stabilizing stage EN 60204-1 stage EN ISO 12100 distortion Encoder Specifications stabilizing Support Global Technical Support Technical Support Hall-Effect Sensors Specifications testing stage operation hose, air Humidity Vibration Inspection Schedule Warranty and Field Service Isopropyl Alcohol label www.aerotech.com Index... - Page 40 Index ABL1000WB Hardware Manual This page intentionally left blank. Index www.aerotech.com...