FIORENTINI 142TP-GB Operating And Maintenance Manual

FIORENTINI 142TP-GB Operating And Maintenance Manual

Industrial cleaning machines

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ING. O. FIORENTINI S.p.A.
INDUSTRIAL CLEANING MACHINES
SCRUBBER MACHINE
Mod. I42/60 TPB - GB
OPERATING AND MAINTENANCE
MANUAL

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Summary of Contents for FIORENTINI 142TP-GB

  • Page 1 ING. O. FIORENTINI S.p.A. INDUSTRIAL CLEANING MACHINES SCRUBBER MACHINE Mod. I42/60 TPB - GB OPERATING AND MAINTENANCE MANUAL...
  • Page 2: Table Of Contents

    Congratulations on your choice! Thank you for having chosen to purchase a product by FIORENTINI S.p.A., a world- leading manufacturer and distributor of industrial cleaning machines. Our long-standing experience and acquired know-how are the best guarantee of the technical quality of your purchase; all our products are built from top quality materials to ensure maximum reliability, sturdiness and functionality and to meet the requirements of even the most demanding customers.
  • Page 3 MAINTENANCE 5.1. Routine maintenance table……………..……………..........5.2. Battery maintenance……………………………………………………………………… 5.2.1. Hydrometrics.……………………………………………………………….…………… 5.2.2. Water topping-up ……………………………………………………………………….. 5.2.3. Charge limits………………………………………………….…………………………. 5.2.4. Standby or inactive batteries …………………………………………….……………. 5.2.5. Maintenance LPG/Gasoline engine………..…………………………………………. 5.3. Suction motor maintenance……………………………………………………………… 5.4. Wiring system checks…………………………………………………………..………… 5.5. Summary table of the recommended checks…………………………..………………. 5.6.
  • Page 4: General Information

    The purchaser is responsible for making this manual available to all users. If this manual is lost, a duplicate should be obtained from FIORENTINI. FIORENTINI S.p.a. will not be held responsible for any damages to persons and/or property resulting from failure to comply with the instructions in this manual.
  • Page 5: Declaration Of Conformity

    WARRANTY APPLICATION TERMS Defective components must be returned to FIORENTINI in order to establish the causes of any observed defects and determine warranty applicability. Repairing and replacement under the warranty will be carried out on FIORENTINI’s premises, by subcontractors or on the customer's premises. For work carried out on site, the customer will have to provide power sources, special equipment and auxiliary personnel and cover FIORENTINI personnel's travelling and accommodation expenses and meals.
  • Page 6 I42 I60 TP - GB GENERAL INFORMATION Rev. 000 27/11/2017 6/34...
  • Page 7: Machine Characteristics And Technical Data

    MACHINE CHARACTERISTICS AND TECHNICAL DATA 2. MACHINE CHARACTERISTICS AND TECHNICAL DATA I42 I60 TP - TG 2.1. MACHINE IDENTIFICATION An adhesive machine identification label containing indelible “CE” marking details is affixed on the inside of the machine front nose/control panel. The label must never be removed and should always be kept legible.
  • Page 8  driving seat. In consideration of recent EU concerns regarding product safety, FIORENTINI designed and built this machine in compliance with the safety and health requirements provided by applicable Directives. The high quality of the materials used, the applied advanced technology and FIORENTINI’s long-standing experience are a guarantee of the performance and reliability of this machine.
  • Page 9: Technical Data Sheet

    Noise 85 dB(A) The above-mentioned specifications are not binding on the manufacturer and may therefore be changed without notice. FIORENTINI can be contacted at any time for further information (point 7.1.). UNIT OF MEASURE CONVERSION TABLE 1 inch = 1” = 25.4 mm...
  • Page 10: Safety

    The informative labels provided on the machine should be carefully read and should not be covered for any reason. FIORENTINI shall not be liable in any case for any of the above not recommended uses of the machine (instances of misuse).
  • Page 11: Operator Qualifications

    The personnel in charge of operating the machine should be specifically trained, particularly in regard to safety issues; machine operators must have read and become familiar with this manual. FIORENTINI declines all responsibility for accidents involving persons or property caused by not adequately skilled, unauthorised operators.
  • Page 12: Safety Systems

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB SAFETY SYSTEMS The machine is equipped with the following safety systems:  Emergency stop button: A red emergency stop button is provided on the machine control panel. Before using the machine, the operator should become familiar with its safety devices, to be able to automatically actuate them in an emergency.
  • Page 13 After 300 hours of operation, the spanner icon lights up to remind the user that a service is due. Servicing and icon resetting must be carried out by Ing.O.Fiorentini S.p.A. authorised personnel. Optional. The bottom LED bar shows the solution tank filling level.
  • Page 14: Residual Dangers

    RESIDUAL DANGERS Ever since the design phase, FIORENTINI has analysed all the possible dangers related to machine use in order to eliminate or at the very least minimise the risk of injuries for machine operators. In order to minimise the risk associated with residual dangers, danger signs and indications of accident-prevention systems and procedures have been provided for machine operators.
  • Page 15: Safety Signals

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB 3.9. SAFETY SIGNALS The safety signs include symbols indicating: Danger symbols are triangular with black DANGER pictograms on yellow background Prohibition symbols are round with black PROHIBITION pictograms on white background and a red stripe This symbol indicates a crushing risk caused by the presence of What is it?
  • Page 16 START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB The machine areas implying residual risks are pictured here below. If any signs become damaged, the purchaser must replace them with identical signage. It is strictly forbidden to remove or tamper with these signs. Rev.
  • Page 17: Start-Up And Operation Instructions

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB START-UP AND OPERATION INSTRUCTIONS 4.1. TRANSPORT AND HANDLING The machine is delivered to the purchaser fully assembled and contained in a special package. A black arrow on the package indicates the centre of gravity. Truck or pallet truck forks must be inserted so as to ensure that the black arrow is centred between the forks.
  • Page 18: Unpacked Machine Handling

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB UNPACKED MACHINE HANDLING  Inspect the machine and install the batteries if not already installed  To prepare the machine for short distance handling after use, disconnect the battery cables and remove the brushes and the squeegee;...
  • Page 19 START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB Brush plate Hydraulic Jack ON/OFF Switch ON/OFF main Switch LPG/Gasoline Switch Fuel Level Indicator Oil Pressure Switch Indicator Starting Battery Indicator Engine Water temperature Indicator Starter (Knob) Accelerator lever Solution water lever Rev.
  • Page 20: Operation

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB Table in which the meaning of the pictograms in the control panel is specified: Switched on (first operating Switched off function) Fast gear Slow gear Gradual increase/decrease of solution flow rate. 4.6.
  • Page 21: Machine Preparation And Start-Up

    50cc of common wine vinegar to the recovery tank before starting the cleaning cycle. Make sure that the detergent used is suitable for the surface to clean. Fiorentini S.p.A. will not accept any responsibility for damages caused by too aggressive detergents.
  • Page 22: Squeegee Adjustment

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB 4.6.4 SQUEEGEE ADJUSTMENT To guarantee efficient drying, it is essential for the squeegee to be perfectly adjusted. This type of squeegee is very efficient in collecting water to facilitate pipe suction, but very sensitive to parallelism with the ground.
  • Page 23: Water Draining

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB It is very important that the two wheels are adjusted so as to ensure that the squeegee blades are parallel and rest firmly on the ground. 4.6.5 WATER DRAINING Both tanks can be drained quickly. The recovery tank can be emptied via the hose provided on the back of the machine.
  • Page 24: Brushes Replacement

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB 4.6.6 BRUSHES REPLACEMENT Proceed as follows to replace the brushes:  Remove the key from the control panel to prevent unwanted machine starts.  Remove the brush guard from the plate by unscrewing the fixing knobs. ...
  • Page 25: Squeegee Replacement

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB 4.6.7 SQUEEGEE BLADES REPLACEMENT The squeegee blades must be replaced when the edges become worn; the blade edges must be sharp to ensure perfect drying. To replace the squeegee proceed as follows: ...
  • Page 26: Lpg Bottle Replacement

    START-UP AND OPERATION INSTRUCTIONS I42 I60 TP - GB 4.6.8 LPG BOTTLE REPLACEMENT Please follow below instruction during LPG bottle replacement:  Remove ON/OFF key from control board to avoid accidental starting, place machine on a safe place and pull parking brake; ...
  • Page 27: Maintenance

     Trained personnel only may service the machine and in particular, its electric and electromechanical parts. Specific tools and equipment should be used according to the type of service.  For servicing and spare part requirements exclusively contact Fiorentini S.p.A. OPERATION TASKS...
  • Page 28: Hydrometrics

    MAINTENANCE I42 I60 TPB -GB 5.2.1 HYDROMETRY The battery charge state should be checked while the batteries are charging by using a hydrometer. Proceed as follows:  By using a syringe hydrometer draw a small quantity of electrolyte to cause the float to rise to the surface;...
  • Page 29: Suction Motor Maintenance

    Any service on the wiring system should be carried out by a skilled technician. Any maintenance or repair not described as routine maintenance should be carried out by specialised personnel authorised by FIORENTINI. Rev. 000 27/11/2017...
  • Page 30: Summary Table Of The Recommended Checks

    5.5 SUMMARY TABLE OF THE RECOMMENDED CHECKS FREQUENCY REQUIRED TECHNICIAN INSPECTIONS Safety devices 2 years Skilled technician Electrical wiring system 2 years FIORENTINI technician Braking system 3 months Skilled technician Complete overhauling 5 years FIORENTINI technician MAINTENANCE Recovery tank cleaning...
  • Page 31: Maintenance Log

    MAINTENANCE I42 I60 TPB -GB 5.6. MAINTENANCE LOG MAINTENANCE DATE TYPE OF SERVICE/NOTES SIGNATURE OPERATOR Rev. 000 27/11/2017 31/34...
  • Page 32: Technical Assistance

    CLAIM REPORT Fiorentini S.p.A., wishing to meet its customer requirements in the most effective manner and to constantly improve its products on the basis of valuable feedback obtained from customers themselves, has prepared a claim form to report any defects observed during use of its I42/60TP-GB floor scrubber and dryer.
  • Page 33 Wiring system failure  Motor/Engine failure  Missing component  Excessively noisy operation  Water leak  Other Customer remarks: Please write below your comments and suggestions regarding the products and services supplied by Ing. O. Fiorentini S.p.A. Rev. 000 27/11/2017 33/34...
  • Page 34 Nr. de série Data di spedizione Date of shipment _____________________ Date d'expédition Distributed by: ING. O. FIORENTINI S.p.A. “T ” HE BEST IN FLOOR MACHINES BRANCH OFFICES: 20132 MILAN – Fax. +39 02/2592779 Via Palmanova 211/a – Tel. + 39 02/27207783 - 2564810 00012 Guidonia Montecelio (ROME) –...

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160tp-gb

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