Related Manuals for FIORENTINI ECOSMALL55-N1
Summary of Contents for FIORENTINI ECOSMALL55-N1
- Page 1 ING. O. FIORENTINI S.p.A. INDUSTRIAL CLEANING MACHINES SCRUBBER MACHINE Mod. ECOSMALL OPERATING AND MAINTENANCE MANUAL...
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Page 2: Table Of Contents
Congratulations on your choice! Thank you for having chosen to purchase a product by FIORENTINI S.p.A., a world- leading manufacturer and distributor of industrial cleaning machines. Our long-standing experience and acquired know-how are the best guarantee of the technical quality of your purchase; all our products are built from top quality materials to ensure maximum reliability, sturdiness and functionality and to meet the requirements of even the most demanding customers. - Page 3 MAINTENANCE 5.1. Routine maintenance table……………..……………....……………………… 5.2. Battery maintenance……………………………………………………………………….. 5.2.1. Hydrometrics.…………………………………………………………………………….. 5.2.2. Water topping-up ………………………………………………………………………... 5.2.3. Charge limits……………………………………………………………………………… 5.2.4. Standby or inactive batteries …………………………………………………………… 5.2.5. Battery charger technical features……………………………………………………... 5.2.6. Battery disposal………………………………………………………………………….. 5.3. Motor maintenance ………………..………………………………………………………. 5.3.1. Suction motor maintenance…………………………………………………………….. 5.3.2. Brush motor maintenance ………….………………………………………………….. 5.3.3.
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Page 4: General Information
We therefore suggest to all authorised operators to carefully read this manual throughout and contact FIORENTINI in case of any doubt. This manual should also be used for reference whenever there are doubts concerning a procedure or operation to carry out or to train new operators. -
Page 5: Declaration Of Conformity
WARRANTY APPLICATION TERMS Defective components must be returned to FIORENTINI S.p.a. in order to establish the causes of any observed defects and determine warranty applicability. Repairing and replacement under the warranty will be carried out on FIORENTINI’s premises, by subcontractors or on customer's premises. For work carried out on site, the customer will have to provide power sources, special equipment and auxiliary personnel and cover travelling and accommodation expenses and meals. - Page 6 GENERAL INFORMATION Ecosmall Rev. 000 29/11/2017 6/41...
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Page 7: Machine Characteristics And Technical Data
MACHINE CHARACTERISTICS AND TECHNICAL DATA Ecosmall 2. MACHINE CHARACTERISTICS AND TECHNICAL DATA 2.1. MACHINE IDENTIFICATION An adhesive machine identification label containing indelible “CE” marking details is affixed on the rear side of the machine next to the handle. FIGURE N. 2.1 The label must never be removed and should always be kept legible. - Page 8 Two rear idle pivoting wheels. In consideration of recent EU concerns regarding product safety, FIORENTINI designed and built this machine in compliance with the safety and health requirements provided by applicable Directives. The high quality of the materials used, the applied advanced technology and FIORENTINI’s long-standing experience are a guarantee of the performance and reliability of this machine.
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Page 9: Technical Data Sheet
Noise level 73 dB The above-mentioned specifications are not binding on the manufacturer and may therefore be changed without notice. FIORENTINI can be contacted at any time for further information (point 7.1.). UNIT OF MEASURE CONVERSION TABLE 1 inch = 1” = 25.4 mm... -
Page 10: Safety
The informative labels provided on the machine should be carefully read and should not be covered for any reason. FIORENTINI shall not be liable in any case for any of the above not recommended uses of the machine (instances of misuse). -
Page 11: Operator Qualifications
The personnel in charge of operating the machine should be specifically trained, particularly in regard to safety issues; machine operators must have read and become familiar with this manual. FIORENTINI declines all responsibility for accidents involving persons or property caused by not adequately skilled, unauthorised operators. -
Page 12: Safety Systems
SAFETY Ecosmall SAFETY SYSTEMS The machine is equipped with the following safety systems: Float: The recovery tank is equipped with a float which prevents suction in case of overfilling, warning the operator via a sound alarm; in this case, to restart the machine the tank must be emptied first (see section 4.7.5 WATER DRAINING);... - Page 13 SAFETY Ecosmall The following table shows the number of diagnostic LED flashes and the corresponding errors: No. of flashes Description Motor not at a stop upon start Motor not at a stop upon start Battery voltage too low Battery voltage too high Potentiometer not at zero setting upon start Potentiometer cutout Overtemperature...
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Page 14: Residual Dangers
Ecosmall RESIDUAL DANGERS Ever since the design phase, FIORENTINI has analysed all the possible dangers related to machine use in order to eliminate or at the very least minimise the risk of injuries for machine operators. In order to minimise the risk associated with residual dangers, danger signs and indications of accident-prevention systems and procedures have been provided for machine operators. -
Page 15: Safety Signs
SAFETY Ecosmall 3.9. SAFETY SIGNS The safety signs include signs indicating: Danger signs triangular with black DANGERS pictograms on yellow background Prohibition signs round with black PROHIBITIONS pictograms on white background and a red stripe This sign warns that it is forbidden to remove safety guards from What is it? around moving parts. - Page 16 SAFETY Ecosmall This sign shows that there is a risk of fire caused by What is it? the presence of batteries. What to Be extremely careful during battery charging or tank filling. What is it? This sign indicates a general danger Be extremely careful during battery charging or tank filling and do not What to do? place any body parts below the lifted tank.
- Page 17 SAFETY Ecosmall What is it? Explosion risk during battery charging due to the released hydrogen. During battery charging, ensure that the machine is under a suction What to do? hood or in a ventilated area and keep it away from heat sources and corrosive substances.
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Page 18: Start-Up And Operation Instructions
START-UP AND OPERATION INSTRUCTIONS Ecosmall START-UP AND OPERATION INSTRUCTIONS 4.1. TRANSPORT AND HANDLING The machine is delivered to the purchaser fully assembled and contained in a special package, the characteristics of which are shown in figure 4.1. A black arrow on the package indicates the centre of gravity. Truck or pallet truck forks must be inserted so as to ensure that the black arrow is centred between the forks. -
Page 19: Storage
START-UP AND OPERATION INSTRUCTIONS Ecosmall The harness straps used must be suitable for the load to lift. All handling operations should be carried out at very slow speed to prevent load swinging and loss of stability. Any operation performed incorrectly may damage the machine and expose operators to dangers. -
Page 20: Installation
START-UP AND OPERATION INSTRUCTIONS Ecosmall 4.5. INSTALLATION Installation must be carried out by authorised personnel aware of the instructions contained in this manual. 4.5.1 BATTERY INSTALLATION Follow these instructions for battery installation: Remove the key from the control panel to prevent an unwanted machine power-on; ... -
Page 21: Control And Monitoring Devices
START-UP AND OPERATION INSTRUCTIONS Ecosmall 4.6. CONTROL AND MONITORING DEVICES 4.6.1. CONTROL PANEL The electro-mechanic control board has several functions that can be activated/deactivated by means of the corresponding switch levers. Each pictogram is uniquely associated with a specific function. The switch panel is pictured in figure 4.6, while the operation of each switch is described in the table here below. -
Page 22: Operation
START-UP AND OPERATION INSTRUCTIONS Ecosmall Below are the symbols on the control panel with a short description of the corresponding function: Min speed Max speed Key switch Suction on/off Fwd/Reverse Scrubbing brushes on/off movement 4.7. OPERATION Scrubbing operations are highly critical and specific experience will help you choose the right type of scrubbing brush and detergent and determine whether or not a double cleaning cycle is necessary. -
Page 23: Choosing The Right Detergent
50cc of common wine vinegar to the recovery tank before starting the cleaning cycle. Make sure that the detergent used is suitable for the surface to clean. Fiorentini S.p.A. will not accept any responsibility for damages caused by too aggressive detergents. -
Page 24: Squeegee Adjustment
START-UP AND OPERATION INSTRUCTIONS Ecosmall 4.7.4 SQUEEGEE ADJUSTMENT To guarantee efficient drying, it is essential for the squeegee to be perfectly adjusted. This type of squeegee is very efficient in collecting water to facilitate pipe suction, but very sensitive to parallelism with the ground. -
Page 25: Water Draining
START-UP AND OPERATION INSTRUCTIONS Ecosmall 4.7.5 WATER DRAINING The Ecosmall floor scrubber is equipped with the following draining systems: Recovery tank drain pipe (detail 1 figure 4.10); Solution tank drain pipe (detail 2 figure 4.10); Solution tank draining and/or inspection plug (detail 3 figure 4.10); ... -
Page 26: Brushes Replacement
START-UP AND OPERATION INSTRUCTIONS Ecosmall FIGURE N. 4.11 4.7.6 BRUSHES REPLACEMENT Proceed as follows to replace the scrubbing brushes (figure 4.12): Remove the key from the control panel to prevent unwanted ignition; Release the brush by turning it clockwise (fig. 4.12 detail 1) and then remove it (fig. 4.12 detail 2); ... -
Page 27: Squeegee Replacement
START-UP AND OPERATION INSTRUCTIONS Ecosmall 4.7.7 SQUEEGEE BLADES REPLACEMENT The squeegee blades (figure 4.13) must be replaced when the edges become worn; the blade edges must be sharp to ensure perfect drying. To replace the squeegee blades proceed as follows: ... - Page 28 START-UP AND OPERATION INSTRUCTIONS Ecosmall FIGURE N. 4.13 Rev. 000 29/11/2017 28/41...
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Page 29: Squeegee Blades Replacement (Machine With Two Brushes)
MAINTENANCE Ecosmall 4.7.8 SQUEEGEE BLADES REPLACEMENT (Machine with two brushes) To replace the squeegee blades proceed as follows: Remove the squeegee from the machine by loosening the two knobs fixing it to the support (fig. 4.14 photo 1); Loose the knobs and remove the old blade both at the front and at the rear part (fig.4.14 photo 2) ... -
Page 30: Brush Deck Belt Replacement (Machine With Two Brushes)
MAINTENANCE Ecosmall 4.7.9 BRUSH DECK BELT REPLACEMENT (Machine with two brushes). To replace the brush deck belt proceed as follows: Remove the screws that secure the brush cover (figure 4.15) Release the spring from the pin with a screwdriver (figure 4.16) ... -
Page 31: Maintenance
Trained personnel only may service the machine and in particular, its electric and electromechanical parts. Specific tools and equipment should be used according to the type of service. For servicing and spare part requirements exclusively contact Fiorentini S.p.A. (point 7.1. / 7.2.). OPERATION... -
Page 32: Hydrometrics
MAINTENANCE Ecosmall 5.2.1 HYDROMETRY The battery charge state should be checked while the batteries are charging by using a hydrometer. Proceed as follows: By using a syringe hydrometer draw a small quantity of electrolyte to cause the float to rise to the surface;... -
Page 33: Battery Disposal
MAINTENANCE Ecosmall 5.2.6 BATTERY DISPOSAL Batteries are classified as "toxic and hazardous" waste. For disposal purposes, they should be committed to specialised, specifically authorised companies whose qualifications must be ascertained by the battery owners. Temporary battery storage before collection by a specialised disposal company must be in line with the following legal requirements: ... - Page 34 MAINTENANCE Ecosmall FIGURE N. 5.1 Rev. 000 29/11/2017 34/41...
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Page 35: Brush Motor Maintenance
MAINTENANCE Ecosmall 5.3.2 BRUSH MOTOR MAINTENANCE To ensure scrubbing brush motor perfect efficiency, the motor brush wear should be checked yearly and the motor brushes should be replaced, if necessary. Brush motor maintenance should be carried out as follows: Remove the key from the control panel to prevent unwanted ignition; ... -
Page 36: Drive Motor Maintenance
MAINTENANCE Ecosmall 5.3.3 DRIVE MOTOR MAINTENANCE To ensure scrubbing drive motor perfect efficiency, the motor brush wear should be checked yearly and the motor brushes should be replaced, if necessary. Drive motor maintenance should be carried out as follows: Remove the key from the control panel to prevent unwanted ignition; ... -
Page 37: Wiring System Checks
Any service on the wiring system should be carried out by a skilled technician. Any maintenance or repair not described as routine maintenance should be carried out by specialised personnel authorised by FIORENTINI. 5.5 INSPECTION SUMMARY TABLE FREQUENCY... -
Page 38: Maintenance Log
MAINTENANCE Ecosmall 5.6. MAINTENANCE LOG MAINTENANCE DATE TYPE OF SERVICE/NOTES SIGNED BY OPERATOR Rev. 000 29/11/2017 38/41... -
Page 39: Technical Assistance
CLAIM REPORT Fiorentini S.p.A., wishing to meet its customer requirements in the most effective manner and to constantly improve its products on the basis of valuable feedback obtained from customers themselves, has prepared a claim form to report any defects observed during use of its Ecosmile floor scrubber and dryer. - Page 40 Wiring system failure Motor/Engine failure Missing component Excessively noisy operation Water leak Other Customer remarks: Please write below your comments and suggestions regarding the products and services supplied by Ing. O. Fiorentini Spa Rev. 000 29/11/2017 40/41...
- Page 41 Nr. de série Data di spedizione Date of shipment _____________________ Date d'expédition Distributed by: ING. O. FIORENTINI S.p.A. ” “ HE BEST IN FLOOR MACHINES BRANCH OFFICES: 20132 MILAN – Fax. +39 02/2592779 Via Palmanova 211/a – Tel. + 39 02/27207783 - 2564810 00012 Guidonia Montecelio (ROME) –...
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