Start Up And Commissioning; Pre-Start - Danfoss Turbocor Installation Manual

Start Up and Commissioning

4 Start Up and Commissioning

4.1 Pre-start

CAUTION
Before applying power to the unit, inspect the entire installation as detailed in Table 4.1. Check mark those items when
completed.
Inspect for Description
•
Auxiliary equipment Look for auxiliary equipment, switches, disconnects, or input fuses/circuit breakers on the input
power side of the frequency converter or output side to the motor. Ensure that they are ready for
full speed operation.
•
Check function and installation of any sensors used for feedback to the frequency converter.
•
Remove power factor correction caps on motors, if present.
•
Cable routing Use separate metallic conduits for each of the following:
•
Control wiring Check for broken or damaged wires and loose connections.
•
Check that control wiring is isolated from power and motor wiring for noise immunity.
•
Check the voltage source of the signals, if necessary.
•
Use shielded or twisted pair cable. Ensure that the shield is terminated correctly.
•
Cooling clearance Measure that top and bottom clearance is adequate to ensure proper air flow for cooling.
•
EMC considerations Check for proper installation regarding electromagnetic compatibility.
•
Environmental consider- See equipment label for the maximum ambient operating temperature limits.
ations
•
Humidity levels must be 5–95%, non-condensing.
•
Fusing and circuit Check for proper fusing or circuit breakers.
breakers
•
Check that all fuses are inserted firmly and in operational condition and that all circuit breakers are
in the open position.
•
Grounding The unit requires a ground wire from its chassis to the building ground.
•
Check for good ground connections that are tight and free of oxidation.
•
Grounding to conduit or mounting the back panel to a metal surface is not sufficient.
•
Input and output power Check for loose connections.
wiring
•
Check that motor and mains are in separate conduit or separated screened cables.
•
Panel interior Inspect that the unit interior is free of debris and corrosion.
•
Switches Ensure that all switch and disconnect settings are in the proper positions.
•
Vibration Check that the unit is mounted solidly or that shock mounts are used, as necessary.
•
Check for an unusual amount of vibration.
Table 4.1 Start-up Checklist
MG35Q202
Installation Guide
- Input power
- Motor wiring
- Control wiring
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