MSA SM5000 Instruction Manual
MSA SM5000 Instruction Manual

MSA SM5000 Instruction Manual

Sampling module, dc aspirated model
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Instruction Manual
SM5000 Sampling Module, DC Aspirated Model
Order No.: 10103803/01
Print spec.: 10000005389(A)
MSAsafety.com

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Summary of Contents for MSA SM5000

  • Page 1 Instruction Manual SM5000 Sampling Module, DC Aspirated Model Order No.: 10103803/01 Print spec.: 10000005389(A) MSAsafety.com...
  • Page 2 The warranties made by MSA with respect to the product are voided if the product is not used and serviced in accordance with the instructions in this manual. Please protect yourself and others by following them.
  • Page 3 This exclusion is applicable to claims for breach of warranty, tortious conduct or any other cause of action against seller. SM5000 Sampling Module - Aspirated Model...
  • Page 4 2. The SM5000 Sampling Module - Aspirated Model is designed to sample gases or vapors in air. It can- not sample the concentration of gases or vapors in steam or condensing streams or inert or oxygen deficient atmospheres.
  • Page 5: Table Of Contents

    1.1.1 The SM5000 Sampling Module - Aspirated Model: ....... . .
  • Page 6: General Information

    General Information General Information Introduction 1.1.1 The SM5000 Sampling Module - Aspirated Model: • must be used with an Ultima X, Ultima X5000 or an S5000 Gas Monitor (available separately). NOTE: Does not work with S5000 passive catalytic bead or metal oxide semiconductor (MOS) sensors.
  • Page 7 General Information Fig. 1 Sampling module installation SM5000 Sampling Module - Aspirated Model...
  • Page 8: Unpacking Unit

    There is one possible Aspirated Sampling Module configuration: • Explosion-proof (P/N 10058101) unit Reference the identification label located on the side of the unit (see Fig. 2). See Tab. 1 for unit specifica- tions. Fig. 2 Identification label SM5000 Sampling Module - Aspirated Model...
  • Page 9: Terminology

    Trouble relay rating 0.6 Amps at 110 VDC 2 Amps at 30 VDC Tab. 1 Performance specifications for SM5000 Sampling Module - Aspirated Model 1.1.4 Terminology Sensor employing the reactions of chemicals generating electric Electro-chemical sensor currents to detect certain gases.
  • Page 10: Installation

    Mount Gas Monitor sensor inlet facing downward. Mount Aspirated Sampling Module exhaust tubing so that the end of the tubing is facing downward and is the lowest point of the tubing (see Fig. 1). SM5000 Sampling Module - Aspirated Model...
  • Page 11: Sample Line Placement Between Aspirated Sampling Module And Gas Monitor

    Aspirated Sampling Module. If installing additional Gas Monitors, install tubing between units as shown in Fig. 3. Use tubing compatible with the gas being sampled. MSA tubing is available (P/N 600771). SM5000 Sampling Module - Aspirated Model...
  • Page 12 Installation Fig. 3 Three Ultima X5000 Gas Monitors and a Sampling Module SM5000 Sampling Module - Aspirated Model...
  • Page 13: Sample Line Placement

    Route the sample tubing to the area to be monitored. NOTE: Do not run the sample tubing in water or across areas of vibration, doorways, man ways or access ways; otherwise, a sample tubing leak or tripping hazard may result. SM5000 Sampling Module - Aspirated Model...
  • Page 14: Exhaust Line Placement

    Equipment monitoring this signal can be configured to sound an alarm when signal is interrupted. See Fig. 4, Fig. 5 and Fig. 6 for a typical wiring schematic of the Aspirated Sampling Module and Gas Monitor. SM5000 Sampling Module - Aspirated Model...
  • Page 15 Installation Fig. 4 Typical wiring - Ultima X Fig. 5 Typical wiring - SM5000 and X5000 SM5000 Sampling Module - Aspirated Model...
  • Page 16: Electrical Connection Procedure

    Installation Fig. 6 Typical wiring - SM5000 and S5000 Other devices that alert when the flow loss relay activates can be connected to relay contact with the Aspi- rated Sampling Module. NOTE: The Aspirated Sampling Module requires a four-conductor wire. Use shielded wire if installing the system where portable two-way radio, welding or large machinery are located.
  • Page 17: Initial Start-Up

    Ensure that power supplied to the controlling instrument is the proper voltage with sufficient current capacity to operate the instrument. Refer to the instrument instruction manual for proper power set-up. Apply power to the instrument through a remote circuit breaker. SM5000 Sampling Module - Aspirated Model...
  • Page 18 If the low flow indication is still ON at 15 psig (100 kPa), reduce the pressure below 10 psig (90 kPa) until the low flow indication turns OFF. SM5000 Sampling Module - Aspirated Model...
  • Page 19: Calibration And Operation

    If this calibration procedure cannot be performed at any step, consult chapter 4.3 "Troubleshooting Guide- lines", localize the problem and replace the inoperative component. MSA offers periodic service that is available on a contract basis; for more information, please call MSA at 1-800-MSA-INST.
  • Page 20: Spanning With The Aspirated Sampling Module

    See chapter 4.3 "Troubleshooting Guidelines" for corrective action. WARNING! The pressure switch can fail and the orifice can clog if water enters the system. Always use the proper in- line filter (P/N 10051406). SM5000 Sampling Module - Aspirated Model...
  • Page 21: Maintenance And Troubleshooting Guidelines

    End-of-line filters must be located so that they are not exposed to liquids or steam. If liquids become entrapped within a filter, replace the filter as it will interfere with proper operation of the unit. SM5000 Sampling Module - Aspirated Model...
  • Page 22: Troubleshooting Guidelines

    No power to the unit Turn control instrument ON Improper voltage selection at the Select proper voltage at the control control instrument instrument Inoperative relay Replace printed circuit board assembly Tab. 7 Troubleshooting guidelines SM5000 Sampling Module - Aspirated Model...
  • Page 23: Replacement Parts

    O-ring, Ultima XIR flow block 10042428 Tab. 8 Parts list NOTE: It is the user’s responsibility to follow all applicable regulations and to ensure continued compliance with the certification, as marked on the label. SM5000 Sampling Module - Aspirated Model...
  • Page 24 For local MSA contacts, please visit us at MSAsafety.com Because every life has a purpose...

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