VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
VORTEX FACTORY: Via E. Fermi, 5 – 27040 Campospinoso (PV)– ITALY – Tel. +39 0385 765200
5.
S ERVICING
Y OUR
E NGINE
Good
m aintenance
i s
e ssential
f or
s afe,
e conomical
a nd
t rouble-‐free
o peration.
H ere
y ou
w ill
f ind
a
m aintenance
s chedule,
r outine
i nspection
p rocedures
a nd
v ery
s imple
m aintenance
p rocedures
by
u sing
b asic
t ools.
S ome
s ervice
t asks
t hat
a re
m ore
d ifficult
o r
n eeds
s pecial
t ools
m ust
b e
performed
b y
V ortex
t echnicians
o r
q ualified
m echanics.
Timing
s chedule
p eriods
a re
o nly
i ndicative.
5.1.
M aintenance
S chedule
a nd
A
Carburettor
Throttle
C able
Spark
P lug
Exhaust
Clutch
Piston
Chain
Cylinder
Connecting
R od
Bottom
E nd
5.2.
T orque
C hart
Cylinder
H ead
Ø
8
m m
N ut
Exhaust
M anifold
Ø
7
m m
N
Crankcase
Ø
6
m m
S
crews
Bendix
c over
S
crews
Starter
G ear
N
ut
Pinion
B ell
Ø
5
m m
S
crews
Ignition
N
ut
Pinion
B ell
N
ut
Ignition
Ø
5
m m
S
crews
Nylon
c rankshaft
s
tuffer
5.3.
S izes
a nd
M easures
Tolerance
C ylinder/piston
Timming
Piston
S izes
W240/MR01A
Via
d ei
S oprini,
1 6
–
2 5080
P REVALLE
( Brescia)
I TALY-‐Tel.
+ 39
0 30
6 804601
–
F ax
+ 39
0 30
6 804698
djustments
Cleaning
Check
Check
Change
Internal cleaning
Check
a nd
c leaning
Change
Change
Change
Honing
Change
Re-‐built
ut
OTK KART GROUP srl
After
e very
r ace/heat
Every
r ace
Every
R ace
After
3 0
h ours
Every
1 0
h ours
Every
1 0
h ours
After
3 0
h ours
After
3 0
h ours
After
1 0
h ours
After
3 0
h ours
After
9 0
h ours
After
9 0
h ours
kgm
1
,8
kgm
1
,5
kgm
1
,2
kgm
0
,8
kgm
6
( Use
t
hreadlocker)
kgm
0
,8
kgm
2
,8
kgm
2
,8
kgm
0
,8
kgm
0 ,8
( Use
t
hreadlocker)
10,5
3mm
41,88
Rev. 30/09/15