Eaton Ampgard 400 Instruction Manual
Eaton Ampgard 400 Instruction Manual

Eaton Ampgard 400 Instruction Manual

Medium voltage starter

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Instructional Leaflet IB48041
Instructions for AMPGARD 400A
medium voltage starter
Effective December 2009
reaD anD unDerstanD this manual in its
entirety before installing or operating the
controller. installation, aDjustment, repair,
anD maintenance of these controllers
must be performeD by qualifieD personnel.
a qualifieD person is one who is familiar
with the construction anD operation of
this equipment anD the hazarDs involveD.
Introduction
This instruction book is intended to cover
the handling, installation, operation, and mainte-
nance of AMPGARDT 400A, 7.2 kV starters and
associated equipment. The function of these
controllers is to start, stop, and protect medium
voltage motors, transformers, capacitors, and
other loads. Controllers may be of full voltage,
reduced voltage reactor, reduced voltage
autotransformer, reduced voltage solid-state, or
two-speed type. They may control induction or
synchronous machines, and they may be
non-reversing or reversing.
While this instructional leaflet is dedicated primarily
to full-voltage starting, the other applications listed
are an expansion of the principles identified in this
leaflet. This leaflet does not purport to cover all
possible contingencies, variations, and details that
may arise during operation or maintenance of this
equipment. If further information is desired
regarding this product, contact your local Eaton
sales office.
Identification
A rating nameplate is located on the door of each
controller. Contained on this nameplate are the
controller type and ratings as required by industry
standards. Also contained on this nameplate is the
factory's general order number. This number should
be given to the Eaton sales office if a question
should arise concerning the equipment or if renew-
al parts are required. Refer to Figure 1 for typical
location of rating nameplates.
 Danger

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Summary of Contents for Eaton Ampgard 400

  • Page 1 Also contained on this nameplate is the factory’s general order number. This number should be given to the Eaton sales office if a question should arise concerning the equipment or if renew- al parts are required. Refer to Figure 1 for typical...
  • Page 2 110/120V (selectable) Minimum trip voltage 90% rated coil voltage Trip burden (24 Vdc) — (125 Vdc) — (110/125 Vac) — Trip Time 30 milliseconds Weight 60 lbs (27 kg) (rollout) Time-rated cycles on 60 Hz base.  eaton corporatIon www.eaton.com...
  • Page 3: Isolation Switch

    A window is provided in the low voltage compartment to allow the user to view the position of the isolation switch before entering the medium voltage compartment. See the “Isolation Switch” section for further details. eaton corporatIon www.eaton.com...
  • Page 4: Vacuum Contactor

    Power fuses to the closed position AMPGARD controllers are supplied with Eaton Type CLS, CLE, ote: Attempting to close the switch with the door open can cause damage or HLE current-limiting power fuses. Fuses may be either bolt-in to the operating mechanism.
  • Page 5: Low Voltage Control

    Do so will result in a back-feeD conDition on the control power transformer, which will generate high voltage insiDe the controller with the isolation Device open. high voltage can cause severe injury or Death. eaton corporatIon www.eaton.com...
  • Page 6: Installation

    25A4254 Medium Equipment located in certain seismic zones must be anchored to Voltage meet the requirements of those zones. Refer to Eaton I.B. 48042 Vertical Conduit Space for instructions on mounting in these special locations. It is the user’s responsibility to ensure the mounting pad is sufficiently strong Lower Starter to properly anchor and support the equipment.
  • Page 7: Control Connections

    This area may be used to route control wires that must pass should be used for access to the top controller, the rear area should from one structure to another. be used for access to the lower controller. eaton corporatIon www.eaton.com...
  • Page 8 Verify that the securing bolt is in Verify that the controller and motor are connected per the Eaton place and is properly tightened to the bracket. A small gap between drawings. This is particularly essential in this class of equipment, as the contactor baseplate and the mounting bracket is normal.
  • Page 9: Maintenance

    If a fuse has blown due to a fault, it is likely that the other fuses experienced a similar overcurrent condition. In this case, Eaton recommends that all three fuses be replaced. Ensure that the replacement fuses are of the same rating and mounting configuration as those originally supplied.
  • Page 10 Bolts (3) Figure 27. Isolation Switch Control Plug Load-Side Bolts (3) Disconnect by Removing Pin in Clevis Figure 26. Remove Three Line-Side and Three Load-Side Bolts (Bolt-In Contactor only) Drive Rod Figure 28. Isolation Switch Drive Rod eaton corporatIon www.eaton.com...
  • Page 11: Door Interlock

    Figure 31. Drill Location for Emergency Entrance to “Barber Medium Voltage Compartment Poles” (3) Visible when Shutter Shutter is Closed Remove Barrier for Access to Vertical Bus Connections (incoming power must be locked out first) Figure 30. Fixed Isolation Switch eaton corporatIon www.eaton.com...
  • Page 12 Electrical Sector 1111 Superior Ave. Cleveland, OH 44114 United States 877-ETN-CARE (877-386-2273) Eaton.com © 2009 Eaton Corporation PowerChain Management is a registered All Rights Reserved trademark of Eaton Corporation. Printed in USA Publication No. IB48041 / Z9119 All other trademarks are property of their December 2009 respective owners.

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