SKF CS200 Operating Manual
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SKF CS200 Operating Manual

SKF CS200 Operating Manual

Curve sensor controller
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CS200
CS200-S3
Curve Sensor Controller
Operating Manual
Version 3

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Summary of Contents for SKF CS200

  • Page 1 CS200 Curve Sensor Controller CS200-S3 Operating Manual Version 3...

  • Page 3: Table Of Contents

    Applications............4 Scope of Supply ..........4 © Copyright Safety Instructions..........5 SKF LUBRICATION SYSTEMS GERMANY AG Design and Function ......... 6 reserves the right to make changes to adapt to Function............6 technical improvement. Reprinting or copying Design ............. 6 even of parts of this manual requires the Installation ............

  • Page 4: Information Concerning The Ec Declaration Of Conformity

    If required, you can request the declaration of conformity or manufacturer’s declaration for this Curve sensor controller product from our central contact address. Type CS200(-S3) we herewith certify that it conforms to the pertinent safety requirements set forth in the following Council Directive(s) for the harmonisation of the laws of the Member States...

  • Page 5: Introduction

    Introduction Notes Concerning the Operating Manual Text marked with this sign alerts to The curve sensor controller CS200(-S3) is a special hazards or work that must be reliable, technically tried and proven product. performed with caution. The curve sensor controller CS200(-S3) has...

  • Page 6: Applications

    Scope of Supply The curve sensor controller CS200(-S3) - The curve sensor controller CS200(-S3) is The curve sensor controller CS200(-S3) is used like all other products of SKF Lubrication supplied alone or integrated in a wheel flange to control central lubrication systems for Systems Germany AG - must be used lubrication system.

  • Page 7: Safety Instructions

    The safety mechanisms must not be damaged, Use of lubricants or substances other dismantled, or in any way made inoperable, nor than those approved of by SKF in must they be replaced by parts which have not connection with a SKF central lubrication been expressly approved by SKF.

  • Page 8: Design And Function

    The parameters for the different operating The CS200-S3 is a special version of the curve modes are set at an 8-position DIP switch. sensor controller CS200 and especially meant for lubrication systems in which all spraying...
  • Page 9 Design and Function page 7 Figure 1. Operating and connecting elements of CS200 (-S3) Electrical connector Rotary position switch for sensitivity adjustment of curve sensor DIP-switch for system configuration Hardware reset button DK push-button for manual operation and takeover of parameters Cable union M20x1.5...
  • Page 10 Design and Function page 8 Figure 2. Overview of LEDs Operating voltage LED, green Valve output 2 (A2), yellow 10 Valve output 1 (A1), yellow 11 Release input (FG), green 12 Direction of motion input (VR), green 13 Pulse input (P), green 14 TXD output (TXD), red 15 RXD input (RXD), green 16 Signal LED 1 (SR), red...

  • Page 11: Installation

    The curve sensor controller is installed vertically ground (e. g. protective earth conductor The electrical connection of CS200(-S3) with the cable union facing down, install it inside may only be performed by properly terminal inside housing) with hands or the vehicle.
  • Page 12 Installation page 10 Curve Sensor Controller CS200(-S3) Electric connecting diagram operation halogenfree cable Figure 3. Electric connecting diagram for CS200(-S3)
  • Page 13 Table 2 shows the control of the valves Y1 and lubrication on and off depending on the Y2 depending on the direction of motion and CS200 situation. CS200-S3 curve direction. If both sides are to be lubricated when the...
  • Page 14 Installation page 12 CS200-S3 The CS200-S3 is meant for lubrication systems Table 3. Switching mode of outputs A1 and in which all spraying nozzles for one direction of A2 depending on direction of motion are supplied by only one solenoid valve.

  • Page 15: Operation

    Operation page 13 Table 4. Operating elements of CS200(-S3) Operation Illustration Pos. in Figure Designation Function Operating Elements Rotary switch Activates curve sensor and sets its sensitivity, Table 4 shows an overview of the operating uneven steps are not shown.

  • Page 16: Parameter Settings For Time-Controlled Lubrication

    Operation page 14 The spraying period duration (T) is set with the Once you have set the DIP switch, press Parameter Settings for Time- the DK push-button (5) briefly (<1 s) to DIP switches No. 5 through 8 as outlined in Controlled Lubrication confirm the settings.

  • Page 17: Parameter Settings For Travelling Distance Controlled Lubrication

    Operation page 15 travelled. The distance is adjustable in steps. shows a pulse diagram for travelling distance Parameter Settings for Travelling Pulse signals proportional to the distance controlled lubrication. Distance Controlled Lubrication travelled must be received at input P (+P, -P). As soon as the preset number of pulses has Once you have set the DIP switches, To activate the operating mode “travelling...
  • Page 18 Operation page 16 a) Travelling distance controlled lubrication Release Pulse input Spraying output 1 Spraying output 2 b) Time controlled lubrication Release Spraying output 1 Spraying output 2 Figure 6. Pulse diagram: a) travelling distance controlled lubrication, b) time-controlled lubrication (the number of pulses has been reduced for clarity) Spraying cycle time Spraying period duration...

  • Page 19: Parameter Settings For Curve-Controlled Lubrication

    1.9°/s s) to confirm the settings. The 2 to E intermediate values parameters are automatically taken over If the controller CS200(-S3) is to be used approx. 0.5°/s upon each power-up of the operating to control the spraying valves, the voltage.

  • Page 20: Combining The Operating Modes

    Operation page 18 Combining the Operating Modes Curve-controlled lubrication can be combined with either travellng distance controlled or time- Direction of motion 1 controlled lubrication. To do so, set the individual parameters as described above. Spraying output 1 Spraying output 2 The controller executes the settings for the individual operating modes independently of Curve direction...
  • Page 21 Operation page 19 Release Fahrtrichtung Direction of motion 1 Sprühausgang 1 Spraying output 1 Sprühausgang 2 Spraying output 2 Curve direction CDIR Kurvenrichtung CDIR Release Fahrtrichtung Direction of motion 2 Sprühausgang 1 Spraying output 1 Sprühausgang 2 Spraying output 2 Kurvenrichtung CDIR Curve direction...

  • Page 22: Maintenance

    Before any work on the opened controller, briefly touch the housing The curve sensor controller CS200(-S3) is ground (e. g. protective earth conductor almost completely maintenance-free. To ensure terminal inside housing) with hands or perfect function, however, please regularly tools, to prevent electrostatic discharge.
  • Page 23 No lubrication Lubricant depleted Filling with lubricant No compressed air Provide compressed air CS200 not receiving supply voltage Check supply connection, replace fuse, if required Release signal missing The release signal must be connected, see page 11 Valves not connected...

  • Page 24: Specifications

    Specifications page 22 Specifications Table 11. Specifications Designation Data Designation Data Housing Electrical data Material Aluminium Operating voltage 24V DC Dimensions 125mm x 80mm x 57mm Operating voltage tolerance –50%, +30% Enclosure type to EN60529/10.91 IP65 Reverse voltage protection Weight 0.57 kg Zero current Fastening screws...
  • Page 25 Notes...
  • Page 26 Notes...
  • Page 28 SKF Lubrication Systems Germany AG Motzener Straße 35/37 12277 Berlin Postfach: 970444, 12704 Berlin Telefon: (++49) 30-7 20 02-0 Fax: (++49) 30-7 20 02-111 E-Mail: lubrication-germany@skf.com WWW: www.skf.com/schmierung 951-130-194 29th. April, 2009...

This manual is also suitable for:

Cs200-s3

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