Continental Hydraulics PVX Series Service Manual

Continental Hydraulics PVX Series Service Manual

Vane pumps
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CAUTION – Before performing any service
operation on any PVX Vane Pump, be sure
that all pressure has been relieved from
BOTH SIDES of the system.
CAUTION – Before performing any service
operation on any PVX Vane Pump, discon-
nect or lock off power supply.
CAUTION – Before manually actuating any
PVX Vane Pump, be sure that any resulting
machine function will not endanger persons
or equipment.
PRODUCT IDENTIFICATION
Each PVX Vane Pump has a Model Code stamped
on its nameplate. See Figure 1 for the location of the
Model Code.
This Service Booklet applies to products with
Ordering Codes like the sample in Figure 2.
PVX- 75B 00-00-P-00 00 00 00 00-A
MODEL
CODE:
PVX-75B-_ _ _ _-P-_ _ _ _ _ _ _ _ _ _-A
Basic Pump
GPM
Pressure
Rotation
Seal Type
Mounting
Shaft
Tandem
Control Option
Voltage
Design Letter
DATE:
P/N:
V =
IN3/REV.
Pmax = 3000 psi, 210 bar
Model Code
Figure 1
Figure 2
SERVICE MANUAL
SYSTEM REQUIREMENTS
FLUID RECOMMENDATIONS - Use premium quality
hydraulic fluids which fall within the viscosity ranges
listed below, at normal operating temperature. Fluids
containing anti-wear additives are not required, but
recommended and when used may extend the life of
system components.
FLUID VISCOSITY
Pump
Model
PVX-8
PVX-11/15
PVX-20/29/36
PVX-46/60/75
FLUID TEMPERATURE - Pump reservoir (bulk) fluid
temperature should not exceed 130° F. (54° C.).
Always select fluid for optimum viscosity at operating
temperature. In no instance should fluid temperature
exceed 160° F. (71° C.).
FILTRATION - For increased component life, fluid
contamination should not exceed 16/13 per ISO/DIS
4406 "Solid Particulate Contamination Code".
CRITICAL SHAFT ALIGNMENT - PROPER SHAFT
ALIGNMENT IS NECESSARY TO MINIMIZE
EQUIPMENT NOISE, VIBRATION AND SHAFT SEAL
WEAR. Align to less than .006 inches (0.152 mm), as
shown in Figures 3 and 4.
Two precision dial indicators must be used to insure
proper alignment in vertical, horizontal, and parallel
planes.
CM3/U
Dial Indicators
Electric Motor
Shaft
Coupling halves can be either engaged or disen-
gaged. If disengaged, the outside diameter of the
pump coupling must be smooth and machined true in
respect to the coupling bore.
Proper alignment is achieved when neither indicator
varies more than 0.006 inch (0.152 mm) during one
complete shaft revolution.
1
PVX Series
Vane Pumps
"A" Design Series
Optimum
Operating Viscosity
150 to 250 SUS (32 to 54 cSt)
150 to 250 SUS (32 to 54 cSt)
200 to 300 SUS (43 to 65 cSt)
200 to 300 SUS (43 to 65 cSt)
Figure 3

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Summary of Contents for Continental Hydraulics PVX Series

  • Page 1 SERVICE MANUAL PVX Series Vane Pumps “A” Design Series SYSTEM REQUIREMENTS FLUID RECOMMENDATIONS - Use premium quality hydraulic fluids which fall within the viscosity ranges listed below, at normal operating temperature. Fluids containing anti-wear additives are not required, but recommended and when used may extend the life of system components.
  • Page 2: Installation

    CRITICAL SHAFT ALIGNMENT (Continued...) When installing the case drain plumbing, do not install the flared portion of any fitting into the case Dial Indicators drain port. Using flared fittings in this manner will block case drain flow causing shaft seal failure. The case drain line must also be plumbed to within three inches of the bottom of the reservoir.
  • Page 3: Repair Parts

    1. The pump compensator setting should be adjusted INITIAL START-UP (Continued...) as low as possible, but high enough to meet all 6. Continental recommends installation of a low resis- system demands. Keeping the maximum pressure tance check valve to prevent pump reversal on as low as possible extends the pump life, reduces system shutdown.
  • Page 4 PUMP PUMP REBUILD KITS REFERENCE DESCRIPTION Model SAE Type SAE “P1” Type PVX-8 264288 264289 Rotor shaft PVX-11/15 264292 264293 Vane kit PVX-20/29 264296 264297 Port plate, cover side PVX-36 264300 264301 Roll pin PVX-46/60 264304 264305 Thrust block PVX-75 264308 264309 Bearing...
  • Page 5 VITON SEAL KITS INCLUDE: PUMP REBUILD KITS INCLUDE: REFERENCE DESC., PVX-20/36/(PVX-46/75) REFERENCE DESCRIPTION O-ring, ASA-031 (ASA-035) O-ring, ASA-162 (ASA-265) Rotor Shaft O-ring, ASA-130 (ASA-229) Vane Kit O-ring, ASA-146 (ASA-146) Port Plate, cover side Shaft Seal Roll Pin O-ring, ASA-332 (ASA-340) Thrust Block O-ring, ASA-110 (ASA-110) Bearing...
  • Page 6 Problem Possible Cause Corrective Action Excessive Noise 15) Wrong type of oil. See page 1 for oil specifications. (Ccontinued) 16) Reservoir not vented. Reservoir should be vented through a breather cap to allow breathing action as fluid level changes. 17) Case drain does not Extend case drain piping so that it terminates terminate below oil level.
  • Page 7 Problem Possible Cause Corrective Action Leakage at oil seal. 1) Abrasives on pump shaft. Protect shaft from abrasive dust and dirt. 2) Scratched or damaged Replace oil seal. oil seal. 3) Coupling misalignment. Re-align the pump and motor shafts. See page 1. 4) Pressure in pump case.
  • Page 8: System Plumbing

    5505 West 123rd Street Savage, MN 55378 Phone: (952) 895-6400 Fax: (952) 895-6444 www.continentalhydraulics.com Because Continental Hydraulics is continually improving its’ products, specifications and appearance are subject to change without notice. Form No. 264443 Rev. 11/08 © 2008, Continental Hydraulics. Printed in U.S.A...

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