Continental Hydraulics H Design Series Service Manual

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CAUTION - Before performing any service
Operation on any pump, be sure that all
pressure has been relieved from BOTH
SIDES of the system.
CAUTION - Before performing any service
operation on any pump, disconnect or lock
off power supply.
CAUTION - Before starting pump, be sure
that any resulting machine function will not
endanger persons or equipment.

PRODUCT IDENTIFICATION

Each pump has an Ordering Code stamped on its
nameplate. See Figure 1 above for the location of the
Ordering Code.
SERVICE MANUAL
Installation, Startup, Operating Instructions, Parts Pages, Repair Procedures
ORDERING CODE
Figure 1
This service manual applies to products with Ordering
Codes like the sample shown below.
Basic Pump
Pump Capacity
Pressure Range
Rotation/Mounting
Fluid Type
Port Options
Mechanical Options
Control Options
Design Letter

INSTALLATION

PUMP DRIVE AND MOUNTING

When mounting the pump and motor, care must be
taken to align the pump and motor shafts within .003
T.I.R. (0.076 mm) direct inline through a jaw type/
flexible web coupling. This is recommended for all
pumps. Tire-type flexing elements and chain-type
drives are not recommended. With belt drives, please
consult factory.
To avoid axial and radical end loading of the pump
shaft, do not couple the pump and motor shafts
rigidly. Allow freedom at the coupling for the two
shafts to ride independently.
To prevent end loading, the space between the pump
and motor shaft ends should be 1/2 inch (12.7 mm)
for PVR6 pumps, or as the coupling manufacturer
specifies.
Form No. 265664
Rev. 11/08
PVR6-Flanged Series Pump
"H" Design Series
4B20-RF-0-6-H
PVR6- __ __ - RF - _ - 1 __ __ - H
PVR6-
1

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Summary of Contents for Continental Hydraulics H Design Series

  • Page 1 SERVICE MANUAL PVR6-Flanged Series Pump Installation, Startup, Operating Instructions, Parts Pages, Repair Procedures “H” Design Series PVR6- 4B20-RF-0-6-H ORDERING CODE Figure 1 This service manual applies to products with Ordering Codes like the sample shown below. PVR6- __ __ - RF - _ - 1 __ __ - H Basic Pump Pump Capacity Pressure Range...
  • Page 2 Installation (Continued...) PIPING AND RESERVOIR 4. Connect the case drain directly to tank (or to a The pump should be mounted with a minimum heat exchanger if the pump will be deadheading for number of elbows or fittings. The pump suction long periods of time during operation), using a full- should be at least 1 inch (25.4 mm) tube/pipe for size line corresponding to the case drain in the pump...
  • Page 3 OPERATION Stop adjustment of the volume screw when pressure PRESSURE AND VOLUME ADJUSTMENTS begins to drop. See Sales Catalog for complete Pressure Control pump performance specifications. All pumps are adjusted to reduced pressure before shipment and must be readjusted to the required ADJUSTMENT PROCEDURES system pressure after installation and start-up.
  • Page 4 PVR6 PARTS LIST ITEM PART QTY. ITEM PART QTY. CODE DESCRIPTION CODE DESCRIPTION REQ. REQ. 550177 Pump Body 307257 Teflon Seal Ring 550660 Pump Body Buna-N 124194 O-Ring 550541 Cover Viton 147177 O-Ring 550658 Cover Buna-N 144929 O-Ring 6B,8B,10B; 12, 550547 Cover Viton 144966 O-Ring 1221...
  • Page 5 PVR6 PARTS DRAWING Code 15 Code 17 Codes 12, 21, 1221 Code 6 Code 36 PVR6 KIT LIST WEAR PLATE KITS SEAL KITS ROTATING KITS COMPLETE REBUILD KITS Includes Items: 4 & 5 Includes Items: 13,15,16,17,24,28,30,99 Includes Items: 3, 6 & 21 Includes Items: All Kits Listed Here Plus Item 11 Model Kit Number...
  • Page 6 PVR6 PUMP REPAIR PROCEDURES REASSEMBLY PROCEDURE 1. Clean and inspect parts to determine which parts are worn enough to require replacement. DISASSEMBLY PROCEDURE NOTE: Disassembling pump to change components, 2. Assemble the new bushings (21) in the housing or for any other reason, may void the warranty. Refer and cover.
  • Page 7 PVR6 PUMP REPAIR PROCEDURES (Continued...) 10. Assemble the cover (2) and port plate (4) onto the 14. Turn pump upside down. Pour one cup of good housing and align the bolt holes. Rotate the shaft (3) grade hydraulic fluid into the intake port while slowly as the bolts are tightened to assure that the vanes are rotating the shaft in the direction shown by the not cocked.
  • Page 8 5505 West 123rd Street Savage, MN 55378 Phone: (952) 895-6400 Fax: (952) 895-6444 www.continentalhydraulics.com Because Continental Hydraulics is continually improving its’ products, specifications and appearance are subject to change without notice. Form No. 265664 Rev. 11/08 © 2008, Continental Hydraulics. Printed in U.S.A...

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Pvr6-flanged seriesVr6-4b20-rf-0-6-h

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