Continental Hydraulics J Design Series Service Manual

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CAUTION - Before performing any service
Operation on any pump, be sure that all
pressure has been relieved from BOTH
SIDES of the system.
CAUTION - Before performing any service
operation on any pump, disconnect or lock
off power supply.
CAUTION - Before starting pump, be sure
that any resulting machine function will not
endanger persons or equipment.
PRODUCT IDENTIFICATION
Each pump has an Ordering Code stamped on its
nameplate. See Figure 1 for the location of the Order-
ing Code.
Ordering
Code
Installation, Startup, Operating Instructions,Parts Pages, Repair Procedures
PVR15-15B1L-RM -0-1-J
Figure 1
Form No. R32.00 Rev. 4/99
SERVICE MANUAL
PVR15-Manifold Series Pump
This service manual applies to products with Ordering
Codes like the sample in Figure 2.

INSTALLATION

PUMP DRIVE AND MOUNTING

When mounting the pump and motor, care must be
taken to align the pump and motor shafts within .003
T.I.R. direct inline through a jaw type/flexible web
coupling. This is recommended for all Continental
pumps. Tire-type flexing elements and chain-type
drives are not recommended. With belt drives, please
consult factory.
To avoid axial and radical end loading of the pump
shaft, do not couple the pump and motor shafts rigidly.
Allow freedom at the coupling for the two shafts to ride
independently.
To prevent end loading, the space between the pump
and motor shaft ends should be ¾ inch for PVR15
pumps, or as the coupling manufacturer specifies.

PIPING AND RESERVOIR

The pump should be mounted with a minimum number
of elbows or fittings. The pump suction should be at
least 1¼-inch tube/pipe for PVR15 pumps.
"J" Design Series
Figure 2
1

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Summary of Contents for Continental Hydraulics J Design Series

  • Page 1 SERVICE MANUAL PVR15-Manifold Series Pump Installation, Startup, Operating Instructions,Parts Pages, Repair Procedures "J" Design Series CAUTION - Before performing any service This service manual applies to products with Ordering Codes like the sample in Figure 2. operation on any pump, be sure that all pressure has been relieved from BOTH SIDES of the system.
  • Page 2 For any system and combination of piping except High 5. Rotate pump and motor by hand to insure free Water Based Fluids (HWBF), the vacuum at the pump rotation. inlet must not exceed seven inches of Mercury, (5 inch Hg. for fire resistant fluids). HWBF Pumps are to have 6.
  • Page 3 A pressure gauge located at the pump must be used 3. See Pressure and Volume Adjustment Sensitivity when making adjustment to insure the pressure chart below. settings do not exceed limits specified for the particular pump of maximum system pressure. 4.
  • Page 4 PVR15 PARTS LIST ITEM CODE PART DESCRIPTION ITEM CODE PART DESCRIPTION REQ. REQ. 508864 Pump Body 250368 Thrust Screw Plug 550821 Pump Body 121566 Bushing Bearing 550142 Cover 1396 501681 Rotorshaft 14212 Dowel Pin 401974 Port Plate 113988 Lip Seal 403610 Port Plate Viton...
  • Page 5 PVR15 PARTS DRAWING Form No. R32.00 Rev. 4/99...
  • Page 6 PVR15 PARTS DRAWING (CODES "8", "15", "17", "36") CODE "15" Handwheel Pressure Control CODE "36" Handwheel Volume Control CODE "17" Dual Pressure Controller CODE "8" Rate Control for Dual Pressure Form No. R32.00 Rev. 4/99...
  • Page 7 PVR-15 PUMP REPAIR PROCEDURES REASSEMBLY PROCEDURE 1. Clean and inspect parts to determine which parts are worn enough to require replacement. DISASSEMBLY PROCEDURE NOTE: Disassembling pump to change components, 2. Assemble the new bearings (21) in the housing and or for any other reason, may void the warranty. Refer cover.
  • Page 8 Savage, MN 55378 U.S.A. Phone: (612) 895-6400 Fax: (612) 895-6444 www.continentalhydraulics.com Because Continental Hydraulics is continually improving its products, specifications and appearance are subject to change without notice. Form No. R32.00 Rev. 4/99 1999 © Continental Hydraulics Printed in U.S.A.

This manual is also suitable for:

Pvr15-manifold series

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