Duplo DC-645 Instruction Manual
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Duplo DC-645 Instruction Manual

Slitter / cutter / creaser
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Duplo DC-645
(Slitter / Cutter / Creaser)
Instruction Manual
Version. 2 / March 2005
Correct operation and periodic maintenance are
essential for ensuring safe use of this machine.
Thoroughly read this manual before using this
machine.
Store this manual so that it can be retrieved whenever needed.

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Summary of Contents for Duplo DC-645

  • Page 1 Duplo DC-645 (Slitter / Cutter / Creaser) Instruction Manual Version. 2 / March 2005 Correct operation and periodic maintenance are essential for ensuring safe use of this machine. Thoroughly read this manual before using this machine. Store this manual so that it can be retrieved whenever needed.

  • Page 2: Introduction

    Initially, the DC-645 is manually programmed with the required positions of the slits, cuts and creases and the values are stored in a memory for future recall. A CCD sensor reads the job number encoded in a barcode on the unfinished sheet.

  • Page 3: Table Of Contents

    Creating JOB with Preview Display (“Using Program Entry Wizard”) ....... 36 Creating a JOB By Direct Number Input (“Direct Program”) ........43 Reading JOB from DC-645 (“Upload Job Data from DC-645”) ........ 45 JOB Saved on Computer Registered On DC-645 (“Download Job Data to DC-645”) ................
  • Page 4 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Contents Chapter 3 Programing JOB for DC-645 on Control Panel Prior to Programming a Job .................... 54 Customer Programmed Jobs ..................56 How to Program Job on Control Panel ................

  • Page 5: Notes On Safety (Please Read And Observe)

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Notes on Safety (Please Read and Observe) Safety Precautions Various symbols and pictures are used in this manual and on the stickers affixed to the machine.
  • Page 6 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Notes on Safety (Please Read and Observe) Caution for Grounding (Be sure to use the supplied power cord) WARNING...
  • Page 7 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Notes on Safety (Please Read and Observe) Prohibition of Disassembly or Modification WARNING...

  • Page 8: Warning Sticker

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Notes on Safety (Please Read and Observe) Warning Sticker Keep the WARNING stickers clean at all times.

  • Page 9: Positioning The Machine

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Notes on Safety (Please Read and Observe) Positioning the Machine Installing the machine on a flat, stable surface.

  • Page 10: Maintenance

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Notes on Safety (Please Read and Observe) Maintenance Clean the exterior of the machine as described below.

  • Page 11: Conventions Used In This Manual

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Notes on Safety (Please Read and Observe) Conventions Used in This Manual Each page of descriptions in this manual of how to operate the DC-645 is set up as follows. Chapter Chapter...

  • Page 12: Chapter 1 Before Using This Machine

    Chapter Before Using This Machine This chapter contains essential information you should understand such as how to set up the system, the names of the machine parts, etc. Part Names and Their Functions Appearance Reference Name Function page Control panel Displays operations and statuses.
  • Page 13 Part Names and Their Functions Reference Name Function page Airflow adjustment knob This adjusts the airflow level. Separator adjustment knob This adjusts the distance between the separator and document. Level adjustment knob This adjusts the elevator height. Skew adjustment wheel This adjusts the feed angle of the document.

  • Page 14: Modules

    Part Names and Their Functions Modules Reference Name Function page Slitter Module A Cuts off the blank-area of the further-side and front-side. 19,54, Slitter Module B Cuts parallel in the paper feed direction. 80,82 Slitter Module C Gutter Deflector The blank-area cut off by the slitter is dropped in the 36,37, 72,81 waste box.

  • Page 15: Control Panel

    <START> key can be activated when the LED on the key is green. The <START> key is inactive when the light is red. In this case DC-645 may be running or having an error. 67,78 – 82, <STOP> key Press to stop automatic feeding after the current sheet is processed.

  • Page 16: Lcd Panel

    Part Names and Their Functions LCD Panel ∗ ∗ ∗∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ BC REG AC Reference Name Function page 36,58,64 JOB No. Displays the JOB No. currently selected. 36,58 JOB name Displays name of the JOB currently selected.

  • Page 17: Turning Power On/Off

    Turning Power ON/OFF This section describes the operating sequence from turning ON the power switch until the machine is ready to operate, and how to turn OFF the power. Turning ON the Power ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Connect the “female plug”...

  • Page 18: Turning Off The Power

    Turning Power ON/OFF Turning OFF the Power ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Press the “ K K K K K ” side of the power switch. The power turns OFF.

  • Page 19: How To Connect The Dc-645 To Your Computer

    How to Connect the DC-645 to your Computer Prepare USB 2.0 Cable (A/B 4-pin). Plug the type B connector into the DC-645 and the type A connector into the USB slot on your computer. USB 2.0 Cable Computer...

  • Page 20: Before Preparing Document

    Before Preparing Document Familialize your self with the following illustrations and instructions to make your documents appropriately. DC-645 has six slitters. Two slitters are for the margins and the remaining four slitters are for the center of the document. There is a guillotine cutter that performs cuts perpendicular to the paper feeding direction. DC-645 can cut up to 15 cuts on 1 document.

  • Page 21: Definition Of Programming Terms

    Before Preparing Document Definition of Programming Terms PAPER FEEDING DIRECTION REG. Mark Barcode (Optional) (Optional) SLIT 2 SLIT 1 SLIT 4 SLIT 3 SLIT 6 SLIT 5 PAPER FEEDING DIRECTION First Cut REG. Mark (Optional) Barcode (Optional) Crease (CRE. 01) Last cut...
  • Page 22 Before Preparing Document Slit / Cut / Crease Limitations There arer limitations for slit / cut / crease process on DC-645. Paper feed direction Slit: Up to 6 slits are possible on 1 document. Cut: Up to 15 cuts are possible on 1 document.
  • Page 23 REG. Mark (Registration mark) DC-645 automatically compensate for image drift, one of the common problems on digital printers. It detects the image drift caused on each page by reading REG. mark with built-in CCD and adjust the cut / slit / crease position accordingly.
  • Page 24 Operator can press the START key and leave. Even if multiple types of jobs are loaded on the feed tray at one time, DC-645 recognizes barcode on documents also with the built-in CCD and automatically switch setup and finish the jobs.
  • Page 25 The easiest way to create the code is with a TrueType Font. Fonts are readily available from many companies on the internet. Here are two companies which have fonts suitable for use with the DC-645 (there are many companies offering fonts).
  • Page 26 Before Preparing Document Basic Font Installation Instructions The following briefly describes what is required to install a font on a Windows or Macintosh system. The font provider will supply more detailed information, these guidelines are only intended to illustrate the basics and scope of the installation process.
  • Page 27 Before Preparing Document Select Options Delete *Bold* and _underline_with real formatting...
  • Page 28 5. Print a sample and make sure the font is at least 4 mm tall. If not, increase the size of the code 39 font by reselecting the barcode and increasing the font size with through the Font size selection window. Font selection Duplo Code 39 window Font size selection...
  • Page 29 If there is any stain or scratch that is 0.3 mm or less in the slash area, the margin of error in the finish may slightly increase. When REG.MARK and/or BARCODE are printed outside the specified area, DC-645 cannot detect them properly. When positioning the REG mark and BARCODE on the document, take the possibility of image shift into consideration.

  • Page 30: Chapter 2 Program Job For Dc-645 Via Computer (Job Creator)

    Program JOB for DC-645 Via Computer (JOB Creator) DC-645 can save 80 patterns of JOBs. JOB contents can be programmed either via computer or on the control panel. This chapter describes how to install the JOB Creator (attached to DC-645) in your computer and set up a JOB for DC-645.

  • Page 31: Installing Procedures (Windows)

    Installing JOB Creator Installing Procedures (Windows) ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Load the CD-ROM coming with DC- The display to specify the folder to 645 in the CD-ROM drive of the...
  • Page 32 ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Turn ON the DC-645. Then connect When installation is completed, the the computer and DC-645 using a screen shown below appears.

  • Page 33: Installing Procedures (Macintosh)

    JOB Turn ON the DC-645. Then connect Creator. the Mac and DC-645 with a USB cable (Mac USB Terminal - DC645 Mac OS9 Users → Go to “Step 4”. USB Terminal). (USB cable (A to B Mac OSX Users →...

  • Page 34: Uninstall And Update Job Creator

    Bus controllers" then double click Panel] – [System], then open the [USB DC-645 *.*]. [System Properties] dialog. • Note that the [USB DC-645 *.*] will not appear in the “Universal Serial Bus controllers” list unless the DC- 645 is connected to the computer with a USB cable.

  • Page 35: Uninstalling Procedures (Macintosh)

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ FOR WINDOWS ONLY: Disconnect the USB cable connecting the DC-645 and computer. Then reconnect the USB cable back to the DC-645 and computer.

  • Page 36: Job Creator Settings

    3 Upload Job Data from DC-645 Read JOB from DC-645 and save in computer. 4 Download Job Data to DC-645 This sends the JOB saved on the computer to DC-645. 5 Function Setting This is used to make settings in Function menu.

  • Page 37: Creating Job With Preview Display ("Using Program Entry Wizard")

    JOB Creator Settings Creating JOB with Preview Display (“Using Program Entry Wizard”) This describes the procedures to set up a JOB in Wizard format. Following items should be entered to create a JOB. Optional Module ......Standard Module Select an optional module for the job when necessary. In following JOB, standard module is selected.
  • Page 38 JOB Creator Settings Gutter Cuts ........10 mm / 10 mm (Distance between finished documents (top / bottom)) When aligning 2 or more cards in lengthwise direction, it is possible to have a gutter cut between each cards. The distance should be 4 mm or more. IN following job, gutter cuts are 10 mm in length.
  • Page 39 JOB Creator Settings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Click the [Using Program Entry Input the JOB name of the JOB to Wizard] button.
  • Page 40 JOB Creator Settings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Select whether to use a REG.
  • Page 41 JOB Creator Settings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Input the gutter slit width (width Input the gutter cut length between each cards) (vertical cutting)

  • Page 42: Job Saved On Computer Registered On Dc

    The details of all the settings will The JOB file created can be registered on the appear in a list. Check to see if the DC-645 again with “Download Job Data to DC- JOB details are correct. If there are 645” of the main menu.
  • Page 43 To test the created job by running 1 before downloading it. document, set the document on the DC-645 then click [TEST]. If a test is not intended, then click [NO]. • If there is already a JOB registered in selected job number in the DC- 645 memory, a display appears whether to overwrite file or not.

  • Page 44: Creating A Job By Direct Number Input ("Direct Program")

    With Direction program, the JOB is created by directly inputting the number value of each item, in the same manner as the JOB program of the DC-645 main unit. This describes the procedures to create a JOB with Direct Program.
  • Page 45 JOB Creator Settings ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Input the number value of each item Set the functions for this JOB by to create a JOB according to the...

  • Page 46: Reading Job From Dc-645 ("Upload Job Data From Dc-645")

    (“Upload Job Data from DC-645”) This describes the procedures to read a JOB from the DC-645 memory to the JOB Creator. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...
  • Page 47 [YES] button. If there are any number values to edit, input the changes at this time. To register the JOB edited with DC-645, click the [DOWNLOAD] button. To save the edited JOB on the computer, click [SAVE]. Then, designate the file name and place to save the file and then click [OK] to save.

  • Page 48: ("Download Job Data To Dc-645")

    (“Download Job Data to DC-645”) This section describes the procedures to register on the DC-645 a JOB saved on the computer. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...
  • Page 49 When testing the JOB sent Click the [OK] button to quit. (processing one), a confirmation screen will appear. To run the test, set the document on the DC-645 then click [TEST]. If a test is not intended, then click [NO].

  • Page 50: Setting Frequent Functions From Computer ("Function Setting")

    JOB. Input “0” or click the [Disable] radio button if DC-645 is not to be stopped • The current DC-645 settings will regardless of number of rejected appear at this time.
  • Page 51 A display will appear to check the [OK] button. whether to download the Function Setting Displayed contents on the DC-645. If it is okay, then click [OK]. If it is not okay, then click [NO]. The screen will return to the [Function Setting] display.

  • Page 52: Create A File Recording The Dc-645 Maintenance Information

    (“Upload Maintenance Data from DC-645”) This describes the procedures to create a file recording the DC-645 Maintenance Information. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...

  • Page 53: List Of Messages

    [System] folder? Check to see if its use has been turned OFF? (a P.32 “Installing Procedures” (Macintosh)]. 4. (Macintosh OSX): Is a Classic environment launched? 5. (Windows): Is [USB DC-645 Ver*.*] registered as a USB controller in the [Device Manager] dialog? (a P.30 “Installing Procedures (Windows)”) 6.
  • Page 54 End the function setting, input, and JOB select mode, and go to the Operation Mode (regular state). 3. An error has occurred with the DC-645. Check the message displayed on the LCD panel and correct the error according to the Troubleshooting Instructions described in this Instruction Manual.

  • Page 55: Chapter 3 Programing Job For Dc-645 On Control Panel

    Programing JOB for DC-645 on Control Panel DC-645 can save 80 patterns of JOBs. Job contents can be programmed either via computer or on the control panel. This chapter describes how to program a JOB on control panel of DC-645. Following items should be entered to program a JOB.
  • Page 56 Definition of Programming Terms AUTO CUT Paper area before first cut and after last cut, and area between 2 cuts which is 20 – 84.99 mm long, are considered to be waste and will be chopped up for disposal in waste box when AUTO CUT is enabled. Leading edge of the paper First Cut When the distance between two cuts...

  • Page 57: Customer Programmed Jobs

    Customer Programmed Jobs ALL DIMENSIONS MUST BE IN MILLIMETERS JOB Name JOB No. TOTAL LENGTH PAPER WIDTH OPTION Side Mark Lead Mark SLIT1 SLIT2 SLIT3 SLIT4 SLIT5 SLIT6 CUT1 CUT2* CUT3* CUT4* CUT5* CUT6* CUT7* CUT8* CUT9* CUT10* CUT11* CUT12* CUT13* CUT14* CUT15*...

  • Page 58: How To Program Job On Control Panel

    Slit positions ........Distances between right edge and each slit position. DC-645 can slit up to 6 positions on 1 document. Cut positions ........Distances between lead edge and each cut positions. DC-645 can cut up to 15 positions on 1 document.
  • Page 59 How to Program Job on Control Panel ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Turn on the machine.
  • Page 60 1. Press the < 3 > key and <JOG> key. 2. Press the < 8 > key 2 times and <JOG> key. 52:DUPLO 3. Press the < 7 > key and <JOG> key. 4. Press the < 5 > key 3 times and <JOG>...
  • Page 61 How to Program Job on Control Panel ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Measure the distance (in mm) between the leading edge of the paper and the horizontal portion of the REG.
  • Page 62 How to Program Job on Control Panel ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Enter the distance from the right edge of the SLIT 4 160.0mm document to the position for the SLIT 4.
  • Page 63 How to Program Job on Control Panel ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Enter the distance from the leading edge of the CRE.01 100.0mm document to position for the first crease.
  • Page 64 <SET> key to retain the settings or OVER WRITE ? <C> key to cancel the settings. [MEMORY !!] is displayed when the JOB is OK ( NO ( C ) saved on the DC-645 memory circuit. The memorization process will take approximately 1.5 seconds. MEMORY !!

  • Page 65: Basic Operations

    (The specified number of document is displayed in the lower right portion of the control panel.) ∗ ∗ 06:DUPLO 1 ∗ ∗ ∗ 100/100 BC REG AC (Ex.: When 100 documents are set, the above display appears.) By pressing the <START>...

  • Page 66: Process Documents By Selecting Job

    Process Documents by Selecting JOB ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Prepare the document suiting the JOB selected, then loosen the stack of the documents by flipping through the sheets.

  • Page 67: Press The The Number Input

    ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Press the <START> key after confirming that the <START> key light is GREEN. • If the <START> key light is RED. DC-645 is running a job or having an error.
  • Page 68 Process Documents by Selecting JOB ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ The document is processed according to the setting of the JOB selected.

  • Page 69: Automatic Set Up Using Barcodes

    Automatic Set Up Using Barcodes By adding barcode which indicates job number on each document, DC-645 automatically set up the machine and start JOB. The procedure is described below. ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○...

  • Page 70: By Pressing The

    Automatic Set Up Using Barcodes ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ As shown in the diagram, lift the stacker tray. •...

  • Page 71: Adjust Feeder

    Adjust Feeder Elevator level (Feed tray) The elevator level should be adjusted in the following cases. a. The machine does not feed. → Turn the knob in the clockwise direction. (to a larger number) The level of the elevator is raised. b.

  • Page 72: Airflow

    Adjust Feeder Airflow The amount of airflow should be adjusted in the following cases: a. The machine does not feed. → Turn the knob in the clockwise direction (to a larger number). The amount of airflow is increased. For Heavy Paper b.

  • Page 73: Function Mode

    & creasing position accordingly. This function compensate for the shrinkage in the feed direction only. • The DC-645 comes with a function to stop the JOB when a certain number of documents are rejected when processing the document. This function is generally set by the servicing personnel upon the initial setup.
  • Page 74 FUNCTION Mode I Setup Procedures ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Press the <F> key to switch to the Function Mode.

  • Page 75: About The Waste Box

    About the Waste Box Pieces of cut paper accumulate in the waste box. How to remove the accumulated pieces of paper is described below. WARNING • Be sure to confirm that the machine is in a full stop before removing the accumulated paper to prevent your hands or fingers from being caught or pinched in the machine.

  • Page 76: Clean Feed Rollers

    Clean Feed Rollers As DC-645 process digital colour outputs, toner etc. on the documents may adhere to the surface of feed rollers of DC- 645. When the accumulation of such toner becomes excessive, it may effect the performance of DC-645. In this case, clean the rollers in following procedures.

  • Page 77: Chapter 5 Troubleshooting

    Chapter Troubleshooting This chapter describes what to do when an error has occurred and how to deal with paper jams and error messages. Troubleshooting Flow Chart Power Does Not Turn ON If the power does not turn ON, check the following. THE MACHINE DOES NOT TURN ON.

  • Page 78: Cutting Is Not Possible

    Troubleshooting Flow Chart Cutting is Not Possible If cutting is not possible, check the following. IS THERE A MESSAGE DISPLAYED ON LCD PANEL AND OK MONITOR? See P.78 “OK Monitor Display and Jam Display”, P.80 “Error Display”, and P.82 “Warning Display”. Please contact your service person.

  • Page 79: Ok Monitor Display And Jam Display

    OK Monitor Display and Jam Display When a paper jam or error that the machine cannot correct occurs, the OK monitor will flash where the error occurred. The LCD panel will display JAM. In such case, following the procedures below to resolve the cause. Message Countermeasure COVER OPEN...
  • Page 80 OK Monitor Display and Jam Display Message Countermeasure CUTTER OR CREASE (J4) This is a paper jam in the cutter module or crease area. Remove the document in the machine and press the <STOP> key. (a P.89 “When “CUTTER OR CREASE” is displayed”) OPTION AREA JAM (J5) Paper jam in the optional module.

  • Page 81: Error Display

    Error Display When an error that the machine cannot correct occurs, an Error message is displayed on the LCD panel. In such case, take measures according to the following instructions. Message Countermeasure Communication error between the CCD and the mainboard. RS232C ERROR (E2) 1.
  • Page 82 Error Display Message Countermeasure This is an elevator error. ELEVATOR ERROR (E8) Remove the document in the machine and press the <STOP> ––– E 8 ––– key. 1. Turn OFF the power. Then turn ON the power again, to reset the ELEVATOR ERROR machine.

  • Page 83: Warning Display

    Warning Display A warning display appears on the LCD panel when attempting to process a JOB when the machine is not ready. In such case, take measures according to the following instructions. Message Countermeasure A module not specified in the JOB selected is set on the machine. CHANGE MODULE Set the optional module of the machine to the module displayed on CHANGE MODULE...

  • Page 84: When A Paper Jam Has Occurred

    When a Paper Jam Has Occurred When a paper jam has occurred, the lamp blinks on the OK monitor and a message is displayed on the LCD panel. WARNING • Do not touch the blade (with the WARNING sticker attached). Doing so may cause injury. (aP.7, “Warning Sticker”) •...
  • Page 85 When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ (When opening the top cover) Remove the jammed document using your fingers or the pliers.

  • Page 86: When "Feed Jam" Is Displayed

    When a Paper Jam Has Occurred When “FEED JAM” is Displayed If a paper jam has occurred in the feeding area, “FEED JAM” is displayed on the LCD panel and the lamp blinks on the OK monitor. Remove the jammed document with the following procedure. –––...
  • Page 87 When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Remove the jammed document using your fingers or the pliers.

  • Page 88: When "Center Jam" Is Displayed

    When a Paper Jam Has Occurred When “CENTER JAM” is Displayed If a paper jam has occurred in the slitter area, “CENTER JAM” is displayed on the LCD panel and the lamp blinks on the OK monitor. Remove the jammed document with the following procedure. –––...
  • Page 89 When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Loosen the screws on both sides of the module with a paper jam, and lift the module.

  • Page 90: When "Cutter Or Crease" Is Displayed

    When a Paper Jam Has Occurred When “CUTTER OR CREASE” is Displayed If a paper jam has occurred in the cutter or creaser module, “CUTTER OR CREASE” is displayed on the LCD panel and the lamp blinks on the OK monitor. Remove the jammed document with the following procedure.
  • Page 91 When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Disconnect the connector of the creaser module. Then, loosen the screws on both sides of the module with a paper jam, and lift the module.
  • Page 92 When a Paper Jam Has Occurred When uninstalling the cutter module: ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Prepare the cutter cover.
  • Page 93 When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Screw on the knob screws that was unscrewed in Step 3, in the location shown in the diagram.

  • Page 94: When "Option Area Jam" Is Displayed

    When a Paper Jam Has Occurred When “OPTION AREA JAM” is Displayed If a paper jam has occurred in the optional module, “OPTION AREA JAM” is displayed on the LCD panel and the lamp blinks on the OK monitor. Remove the jammed document with the following procedure. –––...
  • Page 95 When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Loosen the screws on both sides of the module with a paper jam, and lift the module.

  • Page 96: When "Stacker Jam" Is Displayed

    When a Paper Jam Has Occurred When “STACKER JAM” is Displayed If a paper jam has occurred around stacker unit, “STACKER JAM” is displayed on the LCD panel and the lamp blinks on the OK monitor. Remove the jammed document with the following procedure. –––...
  • Page 97 When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Press the <STOP>...

  • Page 98: When "Over Capacity" Is Displayed

    When a Paper Jam Has Occurred When “OVER CAPACITY” is Displayed If there are too many documents set on the feed tray, “OVER CAPACITY” will be displayed on the LCD panel. Then the OK monitor light will flash. Reduce the number of documents on the feed tray. –––...

  • Page 99: When "Reject Area Jam" Is Displayed

    When a Paper Jam Has Occurred When “REJECT AREA JAM” is Displayed If a paper jam has occurred in the reject area, “REJECT AREA JAM” is displayed on the LCD panel and the lamp blinks on the OK monitor. Remove the jammed document with the following procedure. –––...

  • Page 100: Press The

    When a Paper Jam Has Occurred ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ Loosen the guide screw for the paper outlet. Lift it forward and remove the paper jam.

  • Page 101: Appendix

    Appendix This chapter lists the specifications and an index. Specifications DC-645 Specifications Product name / Model No. DC-645 Machine type Slit / Cut / Creaser Floor Stand Model Document size Width: 210 mm – 370 mm [8.26” – 14.56”] Length:210 mm – 650 mm [8.26”...
  • Page 102 360 kg [793 lb.] (approx) Paper Curl Due to the automated slitter function design, the paper path of the DC-645 is sensitive to paper curl. If paper curl is causing paper jams the following are suggestions for remedying the problem: 1.

  • Page 103: Index

    Character ............38, 43, 52 Jam ............78 – 79, 83 – 99 Cleaning Mode ............75 Jam Display ............78 – 79 Connecting the DC-645 to your Computer ....18 JOB ............... 29, 54 Contents ................ 2 JOB Creator ............29 – 53 Control Panel ............
  • Page 104 <Number> key ..........58, 59, 64 <TEST> key ............14 Top Cover ..........11, 75, 85 – 94 Troubleshooting (DC-645) ......... 76 – 99 Troubleshooting (JOB Creator) ......52 – 53 Turning OFF the Power ..........17 OK Monitor ............78 – 79 Turning ON the Power ..........
  • Page 105 MEMO...
  • Page 106 P9-Y1031...

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